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Hearth and Home Technologies COLBAY-INS manual

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Table of contents for the manual

  • Page 1

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 1 • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance. - Do not touch any electrical switch. Do not use any phone in your building. - Immediatel[...]

  • Page 2

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 2 APPROVED FOR CANADA AND USA TO: ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heate r , and applicab le sections o f UL307b Gas Burnin g Heating Appliances for Manufactured Homes and Recreat iona l V ehicles, CAN/C G A 2.1 7-M9 1 “ Gas Fir ed Appliance s for u se at Hi[...]

  • Page 3

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . . . . . . .[...]

  • Page 4

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 4 Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Install[...]

  • Page 5

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 5 A. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. 2 2 Get ting Star ted[...]

  • Page 6

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 6 Figure 3.1 To 8 in. (203 mm ) Deep mantel: 14 in. (356 mm) From top of insert A B D C SIDE WALL HEARTH 1-1/2 in. (38 mm) 16 in. (406 mm) Model A B C D Columbia Bay Insert Inches 13 10 10 7 Millimeters 330 254 254 178 B. Clearances to Combustibles 3 3 F raming and Clearances Note: [...]

  • Page 7

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 7 Fire Risk. Asphyxiation Risk. • T erminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. V ent T ermination Minimum Clearances Figure 4.1 speci fi es minimum vent heights for various pitched roofs. Roof Pitch H (Min.)[...]

  • Page 8

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 8 TERMINA TION CAP ADAPTER FLEX PIPE TRANSITION ASSEMBL Y SHIPPING BRACKETS A TTACHED TO REAR OF APPLIANCE FOR USE AS LEVELING LEGS A. V enting and Installation Tools and supplies needed: Pliers; Phillips screwdriver; Tape measure; Level; Electrical drill and bits; Square; and High [...]

  • Page 9

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 9 INSULA TION V=10 FT . (3 M) MINIMUM 40 FT . (12 M) MAXIMUM TERMINA TION CAP ADAPTOR INLET AIR VENT PIPE EXHAUST AIR VENT PIPE Figure 5.3 Note: Insulation is not included with the venting kit. THIS OPTION SHOWS THE AIR INLET TERMINA TING IN THE CHIMNEY . Fire Hazard. Asphyxiation R[...]

  • Page 10

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 10 Kit contents: Replacement ori fi ce; replacement pilot injector; valve regulator; conversion label. T ools required: Power drill (a 90° handle is helpful); #2 Phillips bit; 5/32 in. (4 mm) Allen wrench; 5/8 in. (16 mm) open end wrench. Remove logs and refractory support covers [...]

  • Page 11

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 1 1 A B C Figure 6.5 C. V alve Regulator Replacement Remove upper and lower back shield. Loosen the set col- lars on the extension rods with the 3/32 in. Allen wrench. Remove the rods and adapter cap. T urn control knob to the OFF position, ensure that gas supply to the valve has be[...]

  • Page 12

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 12 If the pressure is not suf fi cient, ensure: • The piping used is large enough. • The supply regulator is adequately adjusted. • That the total gas load for the residence does not exceed the amount supplied. The supply regulator (the regulator that attaches directly to the[...]

  • Page 13

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 13 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk • Check all fi ttings and connections. • D[...]

  • Page 14

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 14 C. Standing Pilot Ignition System Wiring This appliance DOES NOT require 1 10 V AC supply for operation. A wiring diagram is shown in Figure 7.2 on the next page. This appliance is equipped with a millivolt control valve. Do not connect this appliance to a thermostat serving any [...]

  • Page 15

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 15 Figure 7.2 ROCKER SWITCH / W ALL THERMOST A T / REMOTE V ARIABLE REGULA TOR PILOT ADJUSTMENT CAP MANIFOLD PRESSURE INLET PRESSURE PUSH BUTTON IGNIT OR THERMOPILE IGNITOR PILOT THERMOCOUPLE CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can c[...]

  • Page 16

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 16 C. Door Crown Installation Open lower access panel. Pull out and unhook the two spring latches on the bottom of the appliance that secure the door. Rotate the door forward approximately 1-1/2 in. (38 mm). Holding the ashlip, lift the door up off of the stationary latches and away[...]

  • Page 17

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 17 D. Grille Installation Remove the door of appliance. Remove the four screws (two at each end) holding grille in place. Lift up to remove. Figure 8.5 Determine your desired placement of the rocker switch. 1 If you wish to place it on the control panel in the "Main Burner"[...]

  • Page 18

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 18 F . Brick Installation Figure 8.9 Figure 8.10 Figure 8.1 1 Figure 8.12 Figure 8.13 Figure 8.14 Install baffle: Bring the front edge of the baffle up and forward until the baffle rests on the baffle supports, as shown. BAFFLE BAFFLE BAFFLE BAFFLE SUPPORTS SUPPORTS Lift the baffle [...]

  • Page 19

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 19 G. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur . Note: L o g s h a v e b e e n d e s i g n e d t o w o r k s p e [...]

  • Page 20

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 20 H. Mineral W ool I. Blower Installation Included in kit: Blower . T ools required: Powered Phillips head screwdriver . Figure 8.23 Figure 8.24 Figure 8.25 Explosion Risk. • Follow ember placement instructions in manual. • Do NOT place embers directly over burner ports. • Re[...]

  • Page 21

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 21 Figure 8.26 Figure 8.27 Installation is the reverse of removal. Figure 8.28 Blower Wiring Diagram F = 1/4 in. (6 mm) female spade M = 1/4 in. (6 mm) male spade Disconnect wires from the blower. Remove grommet retainer from old blower and install on new blower. BLOWER M M F F BLK [...]

  • Page 22

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 22 Figure 8.29 J. Air Shutter Adjustment The air shutter is used to fine-tune the flame as necessary. The air shutter is shipped in the fully open position. Allow the unit to operate 15-20 minutes before making any adjustments to the air shutter. This will give the flame time to rea[...]

  • Page 23

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 23 A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. 9 9 Operat ing Instruc tions Before operating this appliance have a quali fi ed tech- nician: • Re[...]

  • Page 24

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 24 B. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY[...]

  • Page 25

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 25 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12[...]

  • Page 26

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 26 A. Standing Pilot Ignition System 1 0 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in th[...]

  • Page 27

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 27 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. Continued c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greate[...]

  • Page 28

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 28 A. Glass Replacement Glass can be replaced either as three separate pieces, or as an assembly with the door. See Service Parts List. T o Replace Separate Glass Pieces • Turn of f gas to the appliance. • Remove the door and set on a protective surface. • Remove the door crow[...]

  • Page 29

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 29 Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gask[...]

  • Page 30

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 30 MINIMUM FIREBOX OPENING Height: Width: Depth: Front Rear Front Rear T op Bottom Inches 19 13-1/2 26 20 13 13 Millimeters 483 343 660 508 330 330 ROCKER SWITCH AND WIRING IS ACCESSIBLE HERE WHEN SHIPPED ELECTRICAL CONNECTION AND GAS CONNECTION EXTEND FROM HERE RIGHT SIDE OF STOVE [...]

  • Page 31

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 31 B. V ent Components List V enting System Components Description HHT Component # LINK-DV4-30B Includes one piece 3 in. x 30 ft. Flex; one piece 3 in. x 4 ft. Flex; Cap/Adapter Linear to Coaxial with Flashing. Dura-V ent GS Catalog # 923GK Colineal Flex Connector 991 High Wind V er[...]

  • Page 32

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 32 R 2 13 14 15 6 7 8 10 12 11 9 1 3 4 5 Service Parts Diagram Columbia Bay Insert COLBA Y -INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Service Parts Part number list on following page. Log Set Assembly[...]

  • Page 33

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 33 COLBA Y -INS IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION SERI[...]

  • Page 34

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 34 2 13 6 7 8 10 12 11 9 1 3 4 5 Bottom Firebox Assembly R V alve Assembly Diagram Columbia Bay Insert COLBA Y -INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replaceme[...]

  • Page 35

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 35 D. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and insta[...]

  • Page 36

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 36 D. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust[...]

  • Page 37

    Quadra-Fire • Columbia Bay Insert • 7002-109 Rev . H • 10/08 37 Quadra-Fire, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .quadra fi re.com E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer , [...]