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Hearth and Home Technologies Cyclone-BC manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 1 Model: Cyclone-BN Cyclone-BC • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not use any ph[...]

  • Page 2

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased [...]

  • Page 3

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . . . .[...]

  • Page 4

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 4 B. Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested an[...]

  • Page 5

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 5 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and wh[...]

  • Page 6

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out- side. No additional outside air source is required. 2 2 Get ti[...]

  • Page 7

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 7 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance[...]

  • Page 8

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 8 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual. B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or i[...]

  • Page 9

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 9 D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance 12 IN. MIN. TO CEILING AND/OR MANTEL TOP O F UNIT Clearances to Mantels or other Combustibles above Appliance[...]

  • Page 10

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 10 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Roo[...]

  • Page 11

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 1 1 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches................. clearances to window or door[...]

  • Page 12

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 12 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operatio[...]

  • Page 13

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 13 V T H T Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows H 2 H 1 V T Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops. • AL W A YS maintain speci fi ed clearances arou[...]

  • Page 14

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 14 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H 2 V 1 V 2 H 1 V 1 H 1 V 2 H 2 V T Min. H T Max. **** 1.5 ft. 2 ft. **** 2.5 ft. 5 ft. **** 3.5 ft. 8 ft. **** 4.5 ft. 1 1 ft. V T + H T = 40 ft. Max. *No speci fi c restrictions on this value E[...]

  • Page 15

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 15 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 V T CAP V T MAX. 40 ft. Note: Depending on the vent run an exhaust baf fl e may be required to ensure best fl ame appearance. See Section 7.B for baf fl e installa- tion instructions. Flex V ent The ?[...]

  • Page 16

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 16 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows H 2 H 1 V 1 V 2 V 1 H 1 H 2 V 2 V T Min. H T Max. **** 1.5 ft. 2 ft. **** 2.5 ft. 5 ft. **** 3.5 ft. 8 ft. **** 4.5 ft. 1 1 ft. V T + H T = 40 ft. Max. *No speci fi c restrictions on this value EX[...]

  • Page 17

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 17 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from ven[...]

  • Page 18

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 18 C. V ertical Penetration Framing Figure 6.3 Figure 6.4 Installing the Attic Shield A TTIC ABOVE A PIPE SLP A 9 in. (229 mm) A A ceiling fi restop MUST be used between fl oors and attics. • Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceil[...]

  • Page 19

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 19 D. Install Attic Insulation Shield W ARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home T echnologies Inc. requires the use of an attic shield. The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructe[...]

  • Page 20

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 20 7 7 Appliance Preparation A. Securing and Leveling the Appliance Fire Risk. • AL W A YS maintain speci fi ed clearances around the appliance. • Do NOT notch into the framing around the appliance spacers. Failure to keep insulation, framing or other material away from t[...]

  • Page 21

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 21 8 8 Installing V ent Pi pe A. Assemble V ent Sections T o attach the fi rst vent component to the starting collars of the appliance: • Lock the vent components into place by sliding the pipe section onto the collar . • Align the seam of the pipe and seam of collar to a[...]

  • Page 22

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 22 B. Assemble Slip Sections • Slide the inner fl ue of the slip section into the inner fl ue of the pipe section and the outer fl ue of the slip section over the outer fl ue of the pipe section. See Figure 8.3. • Slide together to the desired length. Figure 8.3 Slip S[...]

  • Page 23

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 23 D. Disassemble V ent Sections • Rotate either section (see Figure 8.7) so the seams on both pipe sections are aligned as shown in Figure 8.8. • Pull carefully to separate the pieces of pipe. Figure 8.8 Align and Disassemble V ent Sections Figure 8.7 Rotate Seams for Dis[...]

  • Page 24

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 24 F . Install Metal Roof Flashing Note : Skip this section if using the RF4-8. • See minimum vent heights for various pitched roofs (Figure 8.1 1) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe sections extending thro[...]

  • Page 25

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 25 I. Install RF4-8 The RF4-8 may be used in place of the roof fl ashing and storm collar (Sections 8.F . and 8.G.) Pipe must be supported within 12 inches of the roofline using plumbers strapping or an SLP-FS when using the RF4-8 Flashing. Refer to Section 8.C. Secure Vent S[...]

  • Page 26

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 26 SCREWS CAULK STORM COLLAR (1 of 3) Figure 8.20 Figure 8.20 TERMINA TION CAP J. Install V ertical T ermination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the c[...]

  • Page 27

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 27 Figure 8.22 V enting through the wall Note: When using ter mination caps wit h factor y-supplied heat shield att ached, no additional wall shield fi restop is required on the exter ior side of a combustible wall. M. Install Horizontal T ermination Cap W ARNING! Risk of Fir[...]

  • Page 28

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 28 Note: Hav e the gas supp ly line installed in acc ordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1 . Installation shou ld b e done by a quali fi ed ins taller approv ed and/or li censed as requ ired b y the locality [...]

  • Page 29

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 29 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring chan[...]

  • Page 30

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 30 1 0 10 Elec tric al Information A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired directly to the transformer . See Figure 10.1. B. Connecting to the Appliance W ARNING • This appliance comes factory wired with a remote control for operation. The r[...]

  • Page 31

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 31 C. Hot Surface Ignition Wiring This appliance requires a 1 10 V AC supply to the appliance terminal block for operation. A wiring diagram is shown in Figure 10.3. This appliance is equipped with a 24V valve. Optional Accessories Requirements Wiring for optional accessories [...]

  • Page 32

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 32 A. Mantel Projections This appliance is approved to be installed with a clearance to the ceiling and/or other projections of 12 inch minimum from the top of the fi replace (see Figure 1 1.1). 1 1 11 Finish ing B. Facing Material Fire Risk. Finish all edges and fronts to cl[...]

  • Page 33

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 33 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessories Install[...]

  • Page 34

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 34 Figure 12.4 The top of the glass assembly should come in contact with the cylinder stops. Figure 12.5 Hold the top of the assembly back against the stops while raising the platform as shown. Figure 12.6 Continue until all four screws have been bottomed out and the glass cyl[...]

  • Page 35

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 35 A. Before Lighting Appliance Before operating this appliance have a quali fi ed tech- nician: • Remove all shipping materials from inside and/or underneath the fi rebox. • Review proper placement of marbles or polished rock. • Check the wiring. • Ensure that there[...]

  • Page 36

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 36 B. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the transformer . 1. Turn off all electric power to the appliance. 2. This appliance is e[...]

  • Page 37

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 37 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up[...]

  • Page 38

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 38 1 4 14 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual i[...]

  • Page 39

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 39 Figure 14.4 Remove the tube burner. It is held in place with one screw. Pull the burner tube away from ori fi ce holder, rotating burner tube slightly, and remove it from the ori fi ce. Figure 14.5 The fan plate can now be accessed. Remove the four screws. Lift the fan pl[...]

  • Page 40

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 40 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow through the louvers. 3. V erify maintenance of proper clearance to combustible household objects. Gasket[...]

  • Page 41

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 41 1 5 15 Reference Materials (2) GAS LINE ACCESS ELECTRICAL ACCESS A B C D E F G H I J K L M N O P A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. Figure 15.1 Applian[...]

  • Page 42

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 42 B. V ent Components Diagrams EFFECTIVE HEIGHT/ LENGTH 8-3/4 in. 222 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 6 in. 152 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 9-7/8 in. 251 mm 6-1/2 in. 165 mm 9-1/4 in. 235 mm Effective Height/ Length Effective Height/Length Pipe inches mm SLP4 4 [...]

  • Page 43

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 43 SLP-TVHW V ertical T ermination Cap SLP-FLEX-TRAP Horizontal T ermination Kit SLP-CCS-BK Cathedral Ceiling Support Box-Black SLP-DCF-BK Ceiling Firestop Black SLP-WT -BK W all Thimble-Black B. V ent Components Diagrams (continued) Figure 15.3 SLP Series V ent Components SLP[...]

  • Page 44

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 44 C. Service Parts Service Parts Diagram CYCLONE-BN, CYCLONE-BC Beginning Manufacturing Date: April 2004 Ending Manufacturing Date: ______ 5 4 2 1 3 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model [...]

  • Page 45

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 45 Service Parts Beginning Manufacturing Date: June 2004 Ending Manufacturing Date: ______ V alve Assembly Parts List CYCLONE-BN, CYCLONE-BC V alve Assembly 1 2 3 4 5 6 7 8 9 10 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your app[...]

  • Page 46

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 46 D. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and[...]

  • Page 47

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 47 D. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials[...]

  • Page 48

    Heat & Glo • Cyclone-BN, Cyclone-BC • 2073-900 Rev . N • 10/08 48 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .heatnglo.com E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo[...]