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Hearth and Home Technologies HUDBAY-FS manual

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  • Page 1

    R HUDSON BA Y DIRECT VENT GAS APPLIANCE Owner ’ s Manual Installation and Operation Model: HUDBA Y -FS Page 1 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understa[...]

  • Page 2

    Page 2 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 10/08 and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market,[...]

  • Page 3

    Page 3 Quadra-Fire • Hudson Bay • 7003-121 Rev . i - T ABLE OF CONTENTS - 10/08 Section 1: Listing and Code Approvals A. Appliance Certi fi cations ...................... 4 B. Glass Speci fi cations ............................ 4 C. BTU Speci fi cations .............................. 4 D. High Altitude Installations .................... 4 E.[...]

  • Page 4

    Page 4 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Ap- pliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes"[...]

  • Page 5

    10/08 Page 5 Quadra-Fire • Hudson Bay • 7003-121 Rev . i NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including th[...]

  • Page 6

    Page 6 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fi re of fi cials or authorities having jurisdiction about restrictions, installation inspection, and pe[...]

  • Page 7

    10/08 Page 7 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. When selec[...]

  • Page 8

    Page 8 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 4 T ermination Locations Figure 4.2 Multiple V ertical T ermination Figure 4.1 T ermination Clearances Figure 4.3 speci fi es minimum vent heights for various pitched roofs. Figure 4.3 Minimum Height from Roof to Lowest Discharge A. V ent T ermination Minimum Clearances Fire Risk. Explos[...]

  • Page 9

    10/08 Page 9 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade, veran- da, porch, deck or balcony B = 12 in c h es ............ cl e a r a nc e s t o wi n d o w o r d o o r that may be opened, or to per- manent[...]

  • Page 10

    Page 10 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home T echnologies (HHT) • Security Chimney's Secure V ent Chimney System • Selkirk Metalbestos ?[...]

  • Page 11

    10/08 Page 1 1 Quadra-Fire • Hudson Bay • 7003-121 Rev . i D. How to Use the V ent Graph E. V enting Guidelines Figure 5.2 NOTE: I F YOUR INST ALLA TION F ALLS WITHIN A SHADED AREA ON THE GRAPH, THE DAMPER MUST BE USED. ( In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor .) 1. Measure the dis[...]

  • Page 12

    Page 12 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Female Locking Lugs Male Locking Lugs Step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. F . Horizontal[...]

  • Page 13

    10/08 Page 13 Quadra-Fire • Hudson Bay • 7003-121 Rev . i NOTE: (1) Installation requires a minimum of 6 in. (152mm) horizontal run of vent with a 1/4 in. (6mm) rise run towards the termination. Each 1 ft. (305mm) of horizontal venting must include a 1/4 in. (6mm) rise. Never allow the vent to run downward. This could cause high temperatures an[...]

  • Page 14

    Page 14 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly . It is important that the vent pipe extend into the vent termination cap a sufficient distance[...]

  • Page 15

    10/08 Page 15 Quadra-Fire • Hudson Bay • 7003-121 Rev . i PLUMBER'S T APE CONNECTED TO W ALL STRAP WA L L STRAP TWO 45 DEGREE ELBOWS Step 2. S et the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Dril[...]

  • Page 16

    Page 16 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed. Step 5. Cut a hole in the roof centered on the smal[...]

  • Page 17

    10/08 Page 17 Quadra-Fire • Hudson Bay • 7003-121 Rev . i MIN. 1 in. (25mm) CLEARANCE CEILING FIRESTOP NAILS MIN. 1 in. (25mm) CLEARANCE MIN. 1 in. (25mm) CLEARANCE MIN. 1 in. (25mm) CLEARANCE Figure 5.16 Fire Risk. Explosion Risk. W ARNING • Any occupied areas above the first floor , including closets and storage spaces, which the vertical v[...]

  • Page 18

    Page 18 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 2. Cathedral Ceiling LEVEL CA THEDRAL CEILING SUPPORT BOX 2 in. (51mm) MIN. BELOW FINISHED CEILING CUT HOLE 1/8 in. (3mm) GREA TER IN SIZE THAN P A TTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 5.17 Figure 5.18 Step 1. Follow installation Steps 1 and 2 under vertical inst[...]

  • Page 19

    10/08 Page 19 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 3. Class A Metal Chimney Figure 5.20 HIGH WIND TERMINA TION CAP SHEET MET AL SCREWS DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES Figure 5.22 Figure 5.23 Step 4. Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill f[...]

  • Page 20

    Page 20 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 4. Existing Masonry Chimney Figure 5.23 TERMINA TION CAP FLASHING 4 in. (102mm) FLEX LINER TOP ADAPT OR RETRO CONNECTOR 90 DEGREE ELBOW DIRECT VENT PIPE 10 in. x 10 in. (254mm x 254mm) FRAMED OPENING IN W ALL STUDW ALL MASONR Y CHIMNEY RETRO CONNECTOR FOUR MASONR Y BOL TS (NOT INCLUDED) [...]

  • Page 21

    10/08 Page 21 Quadra-Fire • Hudson Bay • 7003-121 Rev . i HIGH WIND TERMINA TION CAP TOP ADAPT OR THREE SHEET MET AL SCREWS FLASHING Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.29 ). Mount the retro connector to the masonry wall using masonry bolts. Redrill la[...]

  • Page 22

    Page 22 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fi ed technician us[...]

  • Page 23

    10/08 Page 23 Quadra-Fire • Hudson Bay • 7003-121 Rev . i A B C Figure 6.8 T urn control knob to the OFF position, ensure that gas supply to the valve has been turned off. Using a T orx TH20, or slotted screwdriver , remove the three pressure reg- ulator mounting screws (A) , pressure regulator tower (B) , and diaphragm (C) . 2. V alve Regulato[...]

  • Page 24

    Page 24 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i B. Gas Pressures If the pressure is not suf fi cient, ensure: 1) the piping used is large enough. 2) the supply regulator is adequately adjusted. 3) that the total gas load for the residence does not exceed the amount supplied. The supply regulator (the regulator that attaches directly [...]

  • Page 25

    10/08 Page 25 Quadra-Fire • Hudson Bay • 7003-121 Rev . i • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally . Air only needs to be purged again if gas valve has been turned to the[...]

  • Page 26

    Page 26 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance This appliance DOES NOT require 1 10 V AC supply for operation. A wir[...]

  • Page 27

    10/08 Page 27 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temperature [...]

  • Page 28

    Page 28 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Accessories Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso- ries. Shock or fi re risk. Use ONL Y opt[...]

  • Page 29

    10/08 Page 29 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Figure 8.8 Keeping the baf fl e elevated with your free hand, put the right side brick into position. Rest the baf fl e on the right side brick. Figure 8.9 Still holding the baf fl e in place, install the left brick into position. E. Brick Set Installation Figure 8.7 To install the ba[...]

  • Page 30

    Page 30 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i F . Positioning the Logs Figure 8.13 Log Set. Figure 8.14 Logs shown installed in fi rebox. Logs #1 and #2 are part of the burner pan and are numbered for reference only. Figure 8.1 1 Install the rear brick. Slide it in at an angle and place over the rear brick retainer. Hand bend retai[...]

  • Page 31

    10/08 Page 31 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Figure 8.16 Install the right rear log (#4) over the locater pins in the burner pan. Figure 8.17 Install the right twig (#5) over the locater pins in the right rear log and the right front log. Figure 8.18 Install the left twig (#6) over the locater pins in the right rear log and the lef[...]

  • Page 32

    Page 32 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i H. Blower Installation KIT CONTENTS: Blower; 2 female spade wire connectors. TOOLS REQUIRED: Powered screwdriver with a #2 Phil- lips head bit. Figure 8.20 Disconnect power to the appliance. T o access the blower , open the door located on the front of the pedes- tal. Remove the two scre[...]

  • Page 33

    10/08 Page 33 Quadra-Fire • Hudson Bay • 7003-121 Rev . i See vent graph for recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance. NOTE: In the [...]

  • Page 34

    Page 34 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is operating. Risk of: • Combustion Fum[...]

  • Page 35

    10/08 Page 35 Quadra-Fire • Hudson Bay • 7003-121 Rev . i C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY READ BE[...]

  • Page 36

    Page 36 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours t[...]

  • Page 37

    10/08 Page 37 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem and the corrective ac[...]

  • Page 38

    Page 38 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is a[...]

  • Page 39

    10/08 Page 39 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 11 Maintaining and Servicing Y our Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season. Risk of injury [...]

  • Page 40

    Page 40 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal [...]

  • Page 41

    10/08 Page 41 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. Figure 12.1 Appliance Dimensions Location Inches Millimeter A 22-3/8 568 B 9-3/4 248 C 28-1/2 724 D 30 762 D A B C[...]

  • Page 42

    Page 42 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i B. V ent Components Diagram Figure 12.2 SLP Series V ent Components 9-7/16 in. 240 mm 6-9/16 in. 167 mm 6-9/16 in. 167 mm 6-9/16 in. 167 mm 6-9/16 in. 167 mm 6 in. 152 mm 6-1/2 in. 165 mm 9-3/4 in. 248 mm 9-1/4 in. 235 mm 7-1/4 in. 184 mm 7-1/4 in. 184 mm 5-1/4 in. 133 mm 25-1/4 in. 641 [...]

  • Page 43

    10/08 Page 43 Quadra-Fire • Hudson Bay • 7003-121 Rev . i C. V ent Components List COMPONENTS SLP-WT -BK Ceiling Support / W all Thimble, Black SLP-CCS-BK Cathedral Ceiling Support, Black SLP6-BK 6 inch Pipe Length, Black SLP4-BK 9 inch Pipe Length, Black SLP12-BK 12 inch Pipe Length, Black SLP34-BK 24 inch Pipe Length, Black SLP36-BK 36 inch P[...]

  • Page 44

    Page 44 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i D. Service Parts List R HUDBA Y -FS Service Parts Diagram Part number list on following page. Log Set Assembly Hudson Bay Free Standing 1 2 3 4 5 6 10 9 8 7 Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______[...]

  • Page 45

    10/08 Page 45 Quadra-Fire • Hudson Bay • 7003-121 Rev . i D. Service Parts List R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION S[...]

  • Page 46

    Page 46 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i D. Service Parts List R IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked In Depot ITEM DESCRIPTION S[...]

  • Page 47

    10/08 Page 47 Quadra-Fire • Hudson Bay • 7003-121 Rev . i E. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in [...]

  • Page 48

    Page 48 10/08 Quadra-Fire • Hudson Bay • 7003-121 Rev . i E. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or [...]

  • Page 49

    Page 49 Quadra-Fire • Hudson Bay • 7003-121 Rev . i 10/08 Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HHT INDUSTRIES CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer , please visit our web site www .quadra fi [...]