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Hearth and Home Technologies HUDBAY-INS manual

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Table of contents for the manual

  • Page 1

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 1 • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance. - Do not touch any electrical switch. Do not use any phone in your building. - Immediately[...]

  • Page 2

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 2 APPROVED FOR CANADA AND USA TO: ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heate r , and applicab le sections o f UL307b Gas Burning Heating Appliances for Manufactured Homes and Recreat iona l V ehicles, CAN/C G A 2.1 7-M9 1 “ Gas Fir ed Appliance s for u se at Hi g[...]

  • Page 3

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . . . . . . . [...]

  • Page 4

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 4 Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installa[...]

  • Page 5

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 5 A. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. 2 2 Get ting Star ted [...]

  • Page 6

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 6 Figure 3.1 Model A B C D Hudson Bay Insert Inches 14 1 1 12 7 Millimeters 356 279 305 178 B. Clearances to Combustibles 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to [...]

  • Page 7

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 7 Fire Risk. Asphyxiation Risk. • T erminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. V ent T ermination Minimum Clearances Figure 4.1 speci fi es minimum vent heights for various pitched roofs. Roof Pitch H (Min.) [...]

  • Page 8

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 8 TERMINA TION CAP ADAPTER FLEX PIPE TRANSITION ASSEMBL Y SHIPPING BRACKETS A TTACHED TO REAR OF APPLIANCE FOR USE AS LEVELING LEGS A. V enting and Installation Tools and supplies needed: Pliers; Phillips screwdriver; Tape measure; Level; Electrical drill and bits; Square; and High T[...]

  • Page 9

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 9 INSULA TION V=10 FT . (3 M) MINIMUM 40 FT . (12 M) MAXIMUM TERMINA TION CAP ADAPTOR INLET AIR VENT PIPE EXHAUST AIR VENT PIPE Figure 5.3 Note: Insulation is not included with the venting kit. THIS OPTION SHOWS THE AIR INLET TERMINA TING IN THE CHIMNEY . Fire Hazard. Asphyxiation Ri[...]

  • Page 10

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 10 Figure 6.2 Kit contents: Replacement ori fi ce; replacement pilot injector; valve regulator; conversion label. T ools required: Ratchet with 7/16 in. (1 1 mm) socket and 2 in. - 4 in. (51-102 mm) extension: power drill (a 90° handle is helpful); #2 Phillips bit; 5/32 in. (4 mm) [...]

  • Page 11

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 1 1 Figure 6.5 Figure 6.6 Figure 6.7 A B C Figure 6.8 C. V alve Regulator Replacement Remove upper and lower back shield. Loosen the set col- lars on the extension rods with the 3/32 in. Allen wrench. Remove the rods and adapter cap. T urn control knob to the OFF position, ensure tha[...]

  • Page 12

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 12 Ensure that the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. T ighten screws securely . (Reference torque = 25 in./lb.) Install the enclosed identi fi cation label (F) t[...]

  • Page 13

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 13 Leak test all gas line joints and the gas control valve prior to and after starting the appliance. Before making the gas connection, ensure that the appliance you are installing is designed for the type of gas being supplied. This information can be found on the ratings label unde[...]

  • Page 14

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 14 C. Standing Pilot Ignition System Wiring This appliance DOES NOT require 1 10 V AC supply for operation. A wiring diagram is shown in Figure 7.2 on the next page. This appliance is equipped with a millivolt control valve. Do not connect this appliance to a thermostat serving any o[...]

  • Page 15

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 15 Figure 7.2 ROCKER SWITCH / W ALL THERMOST A T / REMOTE V ARIABLE REGULA TOR PILOT ADJUSTMENT CAP MANIFOLD PRESSURE INLET PRESSURE PUSH BUTTON IGNIT OR THERMOPILE IGNITOR PILOT THERMOCOUPLE CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can ca[...]

  • Page 16

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 16 C. Door Crown Installation Open lower access panel. Pull out and unhook the two spring latches on the bottom of the appliance that secure the door. Rotate the door forward approximately 1-1/2 in. (38 mm). Holding the ashlip, lift the door up off of the stationary latches and away [...]

  • Page 17

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 17 D. Grille Installation Remove the door of appliance. Remove the four screws (two at each end) holding grille in place. Lift up to remove. Figure 8.5 Determine your desired placement of the rocker switch. 1 If you wish to place it on the control panel in the "Main Burner"[...]

  • Page 18

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 18 F . Brick Installation The pilot shield has to be removed to install or remove the brick refractory . Removal of the bracket requires remov- ing two screws. Figure 8.10 Figure 8.1 1 Figure 8.12 Figure 8.13 Figure 8.14 Figure 8.9 PILOT BRACKET PILOT SHIELD T o install the baf fl e[...]

  • Page 19

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 19 G. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur . Figure 8.16 Figure 8.19 Figure 8.17 Figure 8.20 Figure 8.18 Figur[...]

  • Page 20

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 20 H. Mineral W ool I. Blower Installation Included in kit: Blower . T ools required: Powered Phillips head screwdriver . Figure 8.23 Figure 8.24 Figure 8.25 Figure 8.21 I nstall the left twig (#6) over the locator pins in the right rear log and the left front log. Explosion Risk. ?[...]

  • Page 21

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 21 Figure 8.26 Figure 8.27 Installation is the reverse of removal. Figure 8.28 Blower Wiring Diagram F = 1/4 in. (6 mm) female spade M = 1/4 in. (6 mm) male spade Disconnect wires from the blower. Remove grommet retainer from old blower and install on new blower. BLOWER M M F F BLK B[...]

  • Page 22

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 22 Figure 8.29 J. Air Shutter Adjustment The air shutter is used to fine-tune the flame as necessary. The air shutter is shipped in the fully open position. Allow the unit to operate 15-20 minutes before making any adjustments to the air shutter. This will give the flame time to reac[...]

  • Page 23

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 23 A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. 9 9 Operat ing Instruc tions Before operating this appliance have a quali fi ed tech- nician: • Rem[...]

  • Page 24

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 24 B. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY [...]

  • Page 25

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 25 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 [...]

  • Page 26

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 26 A. Standing Pilot Ignition System 1 0 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the[...]

  • Page 27

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 27 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. Continued c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater[...]

  • Page 28

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 28 A. Glass Replacement Glass can be replaced either as three separate pieces, or as an assembly with the door. See Service Parts List. T o Replace Separate Glass Pieces • Turn of f gas to the appliance. • Remove the door and set on a protective surface. • Remove the door crown[...]

  • Page 29

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 29 Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gaske[...]

  • Page 30

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 30 MINIMUM FIREBOX OPENING Height: Width: Depth: Front Rear Front Rear T op Bottom Inches 20-1/4 14-1/2 26-1/2 20 13 13 Millimeters 514 368 673 508 330 330 ROCKER SWITCH AND WIRING IS ACCESSIBLE HERE WHEN SHIPPED ELECTRICAL CONNECTION AND GAS CONNECTION EXTEND FROM HERE RIGHT SIDE OF[...]

  • Page 31

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 31 B. V ent Components List V enting System Components Description HHT Component # LINK-DV4-30B Includes one piece 3 in. x 30 ft. Flex; one piece 3 in. x 4 ft. Flex; Cap/Adapter Linear to Coaxial with Flashing. Dura-V ent GS Catalog # 923GK Colineal Flex Connector 991 High Wind V ert[...]

  • Page 32

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 32 R Service Parts Diagram Hudson Bay Insert HUDBA Y -INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Service Parts Part number list on following page. Log Set Assembly 1 11 10 9 7 6 8 12 13 2 3 4 5[...]

  • Page 33

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 33 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked In Depot ITEM DESCRIPTION SERIAL # P ART NUM[...]

  • Page 34

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 34 R V alve Assembly Diagram Hudson Bay Insert HUDBA Y -INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number a[...]

  • Page 35

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 35 D. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and instal[...]

  • Page 36

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 36 D. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust [...]

  • Page 37

    Quadra-Fire • Hudson Bay Insert • 7008-1 15 Rev . H • 10/08 37 Quadra-Fire, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .quadra fi re.com E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer , p[...]