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Hearth and Home Technologies TOPAZ-D-CWL manual

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  • Page 1

    www .quadrafire.com September 1, 2008 7009-1 13G Quartet Front Solitaire Front TO P A Z DIRECT VENT ROOM HEA TER Owner ’ s Manual Installation and Operation Model: 839-1290 839-1320 839-1340 844-4120 TOP AZ-D-CSB TOP AZ-D-CWL R O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION ?[...]

  • Page 2

    Page 2 Quadra-Fire · T opaz · 7009-1 13G September 1, 2008 and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market,[...]

  • Page 3

    Page 3 Quadra-Fire · T opaz · 7009-1 13G - T ABLE OF CONTENTS - September 1, 2008 Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Glass Specifications ............................ 4 C. BTU Specifications .............................. 4 D. High Altitude Installations .................... 4 E. Non-C[...]

  • Page 4

    Page 4 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 1 Listing and Code Approvals The product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre- ational V ehicles” and "Gas Fired Appliances for use at High Altitudes". [...]

  • Page 5

    September 1, 2008 Page 5 Quadra-Fire · T opaz · 7009-1 13G NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including th[...]

  • Page 6

    Page 6 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 2 Getting Started Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permi[...]

  • Page 7

    September 1, 2008 Page 7 Quadra-Fire · T opaz · 7009-1 13G 3 Appliance Location and Clearances A. Selecting Appliance Location NOTE: · Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . · Illustrations/diagrams are not drawn to scale. · Actual installation may vary due to individual design preference. When selecti[...]

  • Page 8

    Page 8 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 4 T ermination Locations A. V ent T ermination Minimum Clearances Gas T ermination Wood & Fuel Oil T ermination Comments A 6 in. 20 in. min. Horizontal distance between terminations B 20 in. 24 in. min. Distance to perpendicular wall C 18 in. 18 in. V ertical distance between terminat[...]

  • Page 9

    September 1, 2008 Page 9 Quadra-Fire · T opaz · 7009-1 13G Figure 4.4 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inche s ............. clearances above grade , veran- da, porch, deck or balcony B = 12 in c hes ............ clearances to window or door that may be opened, or to per- manently closed window[...]

  • Page 10

    Page 10 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 5 V ent Information A. V enting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: • Hearth & Home T echnologies (HHT) • Simpson Dura-V ent • Selkirk Direct-T emp • Amerivent Direct • Security [...]

  • Page 11

    September 1, 2008 Page 1 1 Quadra-Fire · T opaz · 7009-1 13G D. How to Use the V ent Graph E. V enting Guidelines 1. Measure the vertical distance from the center line of the flue pipe to the center of the 90° elbow . On the graph below , draw a horizontal line from that measurement on the vertical axis across until it intersects with the slante[...]

  • Page 12

    Page 12 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G Female Locking Lugs Male Locking Lugs Step 1. Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. F . Horizontal[...]

  • Page 13

    September 1, 2008 Page 13 Quadra-Fire · T opaz · 7009-1 13G Figure 5.5 When installing in a rear vent configuration with no vertical rise: a Snorkel Kit must be used, and a derating orifice must be installed. The appropriate orifice is supplied with the Rear V ent Kit . 45° Elbow in Corner Installation Center Line Wall Thimble Center Line Center[...]

  • Page 14

    Page 14 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly . It is important that the vent pipe extend into the vent termination cap a sufficient distance[...]

  • Page 15

    September 1, 2008 Page 15 Quadra-Fire · T opaz · 7009-1 13G Step 1. Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure 5.16. Check the instructions below for maximum ve[...]

  • Page 16

    Page 16 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G Step 4. Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed. Step 5. Cut a hole in the roof centered on the smal[...]

  • Page 17

    September 1, 2008 Page 17 Quadra-Fire · T opaz · 7009-1 13G Ceiling Firestop Nails Minimum 1 in. (24mm) Clearance Minimum 1 in. (24mm) Clearance Minimum 1 in. (24mm) Clearance Minimum 1 in. (24mm) Clearance Figure 5.16 Fire Risk. Explosion Risk. W ARNING • Any occupied areas above the first floor , including closets and storage spaces, which th[...]

  • Page 18

    Page 18 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 2. Cathedral Ceiling Level Cathedral Ceiling Support Box 2 in. (51mm) Min. below finished ceiling Cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line Figure 5.17 Figure 5.18 Step 1. Follow installation Steps 1 and 2 under vertical installa[...]

  • Page 19

    September 1, 2008 Page 19 Quadra-Fire · T opaz · 7009-1 13G 3. Class A Metal Chimney Figure 5.20 High Wind T ermination Cap Sheet Metal Screws Drill Four 1/8 in. (3mm) Diamater Holes Figure 5.22 Figure 5.23 Step 4. Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill fo[...]

  • Page 20

    Page 20 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 4. Existing Masonry Chimney T ype A - Up & Out Installations for T op V ent Configurations Figure 5.24 T ype B - Hearth Rear V ent Installations for Use With Rear V ent Kit (see Section 12 for conversion kit and venting components.) Chimney Liner T ermination Cap Co-Axial to Co-Linea[...]

  • Page 21

    September 1, 2008 Page 21 Quadra-Fire · T opaz · 7009-1 13G 10 in. x 10 in. (254mm x 254mm) framed opening in wall Studwall Masonry Chimney Retro Connector (4) Masonry Bolts (Not Included) Wall Thimble Cover Cut and bend flashing as needed to fit Sealant adhesive Figure 5.25 Figure 5.26 Step 1. Before cutting any holes, assemble the desired secti[...]

  • Page 22

    Page 22 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G High Wind T ermination Cap T op Adaptor (3) Sheet Metal Screws Flashing Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector ( Figure 5.29 ). Mount the retro connector to the masonry wall using masonry bolts. Redrill large[...]

  • Page 23

    September 1, 2008 Page 23 Quadra-Fire · T opaz · 7009-1 13G 6 Gas Information A. Fuel Conversions Before making gas connections ensure that the appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- fied technician usi[...]

  • Page 24

    Page 24 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G A B C Mounting Screws Pressure Regulator T ower Diaphragm Figure 6.8 T urn control knob to the OFF position, ensure that gas supply to the valve has been turned off. Using a T orx TH20, or slotted screwdriver , remove the three pressure reg- ulator mounting screws (A) , pressure regulato[...]

  • Page 25

    September 1, 2008 Page 25 Quadra-Fire · T opaz · 7009-1 13G Fire Risk. Explosion Risk. • If the information in these instructions is not followed exactly , a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. • The qualified service agency is responsible for the proper insta[...]

  • Page 26

    Page 26 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G • A small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally . Air only needs to be purged again if gas valve has been turned to the [...]

  • Page 27

    September 1, 2008 Page 27 Quadra-Fire · T opaz · 7009-1 13G 7 Electrical Information A. Recommendation for Wire C. Standing Pilot Ignition System Wiring See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch. B. Connecting to the Appliance This appliance DOES NOT require 1 10 V AC supply for operation. A wir[...]

  • Page 28

    Page 28 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G Figure 7.1 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must have high temperature [...]

  • Page 29

    September 1, 2008 Page 29 Quadra-Fire · T opaz · 7009-1 13G 8 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the firebox. B. T op to Rear V ent Conversion Figure 8.1 Remove top trivet, if installed. Remove vent pipe adapter and gasket. If gasket breaks, apply high-tempera- ture silicone to the bo[...]

  • Page 30

    Page 30 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G D. Accessories Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso- ries. Shock or fire risk. Use ONL Y optional accessories approved for this appliance. • Using non-listed accessories voids warranty . • Using non-list[...]

  • Page 31

    September 1, 2008 Page 31 Quadra-Fire · T opaz · 7009-1 13G E. Front Installation Fronts shipped attached to face Figure 8.12 T o remove the face, loosen the thumb bolt beneath the ashlip. Figure 8.13 Lift up on the top of the Front, gently pulling out on the bottom. Set aside in a safe location. For BOTH Quartet and Solitaire Fronts: INST ALLA T[...]

  • Page 32

    Page 32 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G NOTE: Side brick panels will fit only if installed at an angle. Do not attempt to push the brick flat against the outer wall of the firebox. Brick should rest against spacer on inside of firebox. Figure 8.16 Install left or right side panel. Place in lower chan- nel and rotate into place[...]

  • Page 33

    September 1, 2008 Page 33 Quadra-Fire · T opaz · 7009-1 13G Figure 8.20 Insert locator pin into right front log. Insert rear log onto log pan over stud. Figure 8.22 Insert locator pin into right front log. Place right front log on burner in the grooves provided on the burner surface. Locater Pins Figure 8.23 Place right twig over the locator pins[...]

  • Page 34

    Page 34 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G NOTE: This blower utilizes a snap disc to control ON and OFF operation. When the correct temperature is reached, the blower will automatically turn ON. Use the rheostat knob to adjust the fan to High or Low to suit your preferences. Figure 8.29 Install speed control to switch panel. Atta[...]

  • Page 35

    September 1, 2008 Page 35 Quadra-Fire · T opaz · 7009-1 13G Figure 8.31 Blower Wiring Diagram Fan Speed Control Thermal Disc (1 10 V AC) Power Cord BLACK Bushing Strain Relief GREEN BLACK Ground Fan Assembly BLACK BLACK WHITE WHITE WHITE[...]

  • Page 36

    Page 36 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G See Vent Graph for Recommendations on page 1 1 before you begin your adjustment. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance. Figure 8.34 T[...]

  • Page 37

    September 1, 2008 Page 37 Quadra-Fire · T opaz · 7009-1 13G 9 Operating Instructions A. Before Lighting Appliance Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death. Glass door must be in place when appliance is operating. Risk of: • Combustion Fum[...]

  • Page 38

    Page 38 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G C. Lighting Appliance 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS T[...]

  • Page 39

    September 1, 2008 Page 39 Quadra-Fire · T opaz · 7009-1 13G D. After Appliance is Lit When you light your appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours t[...]

  • Page 40

    Page 40 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 10 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective acti[...]

  • Page 41

    September 1, 2008 Page 41 Quadra-Fire · T opaz · 7009-1 13G Symptom Possible Cause Corrective Action 3. (Continued) c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is a[...]

  • Page 42

    Page 42 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 11 Maintaining and Servicing Y our Appliance Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance check-up at the beginning of each heating season. Risk of injury or[...]

  • Page 43

    September 1, 2008 Page 43 Quadra-Fire · T opaz · 7009-1 13G Inspect Maintenance T asks Doors 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air flow . 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal a[...]

  • Page 44

    Page 44 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G 12 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For clearances refer to Section 3. Figure 12.1 Appliance Dimensions B C A K L M N O D E F G H I J Location Inches Millimeter Location Inches Millimeter A 27-3/8 695 [...]

  • Page 45

    September 1, 2008 Page 45 Quadra-Fire · T opaz · 7009-1 13G B. V ent Components Diagram Figure 12.2 SL-D Series V ent Components 4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe 9-1/4 in. (235mm) 6-1/2 in. (165mm) 6-5/8 in. (168mm) 17-24 in. (432-610mm) 1 1-3/4 in. (298mm) 5-3/4 in. (146mm) 6-5/8 in. (168mm) 6-3/8 in. (162mm) 6-1/2 in. (16[...]

  • Page 46

    Page 46 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G C. V ent Components List Description HHT SL-P M= Multi Pack (6) Simpson Dura-V ent DirectV ent Pro Selkirk Direct-T emp Amerivent Direct Security Secure V ent 4” Pipe Length, Galvanized SLP4M - - - - 4” Pipe Length, Black SLP4-BK - - - - 6” Pipe Length, Galvanized SLP6M 46-DV A-06 [...]

  • Page 47

    September 1, 2008 Page 47 Quadra-Fire · T opaz · 7009-1 13G 45° Elbow , Swivel, Black - 46DV A-E45B - - SV4EB45 90° Elbow , Galvanized SLP90M See Swivel 4DT -EL905 4D90LS - 90° Elbow , Black SLP90-BK See Swivel 4DT -EL90SB 4D90LBS SV4EBR90 90° Elbow , Swivel, Galvanized - 46DV A-E90 - - SV4E90 90° Elbow , Swivel, Black - 46DV A-E90B - - SV4E[...]

  • Page 48

    Page 48 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G D. Service Parts List R TO P AZ (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 12-8-03 Ending Manufacturing Date: Item # Description Item # Description Item # Description 1 Face Assembly , Quartet 10 Bulkhead 19 Switch, Rocker, ON/OFF 2 Face Assembly , Solitaire 11 Door Re[...]

  • Page 49

    September 1, 2008 Page 49 Quadra-Fire · T opaz · 7009-1 13G IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d.) R TO P AZ (NG, LP) Exploded Parts Diagram Beginning Manufact[...]

  • Page 50

    Page 50 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealer's VIP site. When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts List (cont’d.) R TO P AZ (NG, LP) Exploded Parts Diagram Beginning Manufact[...]

  • Page 51

    September 1, 2008 Page 51 Quadra-Fire · T opaz · 7009-1 13G Orifice, Pilot, NG, EZ, #62 842-4440 Paint, T ouch-up, Matte Black 7000-304 Paint, T ouch-up, Porcelain Mahogany 855-1450 Paint, T ouch-up, Powder Coat Crème TOUCHUP-CCR Paint, T ouch-up, Powder Coat Linden Green TOUCHUP-CLG 5 Pilot Assembly , NG 842-4940 6 Refractory Assembly BRICK-TO[...]

  • Page 52

    Page 52 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G Part Description Alphabetical Order Part # Blower Assembly with Speed Control (Rheostat) BK-GAS Decorative Glass Accent for Solitaire Front, Gold 844-0140 W arming Shelves, Matte Black 844-9780 W arming Shelves, Porcelain Mahogany 844-9810 W arming Shelves, Porcelain Midnite Blue 844-982[...]

  • Page 53

    September 1, 2008 Page 53 Quadra-Fire · T opaz · 7009-1 13G F . Service and Maintenance Log Date of Service Performed By Description of Service[...]

  • Page 54

    Page 54 September 1, 2008 Quadra-Fire · T opaz · 7009-1 13G G. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United[...]

  • Page 55

    September 1, 2008 Page 55 Quadra-Fire · T opaz · 7009-1 13G  HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identification label furnished with the [...]

  • Page 56

    Page 56 Quadra-Fire · T opaz · 7009-1 13G September 1, 2008 Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HHT INDUSTRIES CONT ACT INFORMA TION : DEALERSHIP WHERE PURCHASED: ______________________________________ _______________________________________ _______________________________________ DEALER TELEPHONE: [...]