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Heat & Glo LifeStyle 6000GCF-IPI manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 1 Models: 6000GCF-IPI 6000GCF-IPILP • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not u[...]

  • Page 2

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purcha[...]

  • Page 3

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . .[...]

  • Page 4

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 4 B. Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been teste[...]

  • Page 5

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 5 G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth an[...]

  • Page 6

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. 2 2 Get [...]

  • Page 7

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 7 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clear[...]

  • Page 8

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 8 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual. B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/[...]

  • Page 9

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 9 TOP V IE W 1 in. MIN. 3 ft. MAX. MANTEL LEG D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance Figure 3.4 Clearances to Mantel Legs or W all Projections (Acceptable on both sides of opening.) 18 14-1/4 10-1/2 6-3/4 3 7-1/4 8-3/8 [...]

  • Page 10

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 10 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re.[...]

  • Page 11

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 1 1 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches................. clearances to window or [...]

  • Page 12

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 12 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe oper[...]

  • Page 13

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 13 V 1 H 1 Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows H 2 H 1 V 1 INST ALLED HORIZONT ALL Y Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops. • AL WA YS maintain[...]

  • Page 14

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 14 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H 2 H 1 V 2 V 1 V 1 Minimum H 1 Maximum V 2 Minimum H 2 Maximum V 1 + V 2 Minimum H 1 + H 2 Maximum 6 in. 152 mm 3 ft 914 mm 1 ft 305 mm 3 ft 914 mm 1-1/2 ft 457 mm 6 ft 1.8 m 1 ft 305 mm 3 ft[...]

  • Page 15

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 15 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 T wo Elbows NOTE: If installing a vertical vent/ termination off the top of the appli- ance, the fl ue restrictor should be used. See Section 7.D. V 1 V 1 = 50 ft. Max. (15.2 m) V 1 = 3 ft. Min. (914[...]

  • Page 16

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 16 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows INST ALLED HORIZONT ALL Y V 2 H 2 H 1 V 1 V 1 H 1 + H 2 V 2 V 1 + V 2 Minimum H 1 + H 2 Maximum 6 in. 152 mm 3 ft 914 mm * * * 3 ft 914 mm 1 ft 305 mm 3 ft 914 mm * * * 3 ft 914 mm 2 ft 610 mm [...]

  • Page 17

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 17 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from[...]

  • Page 18

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 18 B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.3) whenever a wall is penetrated. Use same size framing materials as those used in the wall construction. The wall shield fi [...]

  • Page 19

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 19 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.4). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist. • Whe[...]

  • Page 20

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 20 7 7 Appliance Preparation A. Attaching Sheetrock Ledges Attach sheetrock ledges together using the attachment holes (see Figure 7.1). Figure 7.1 The sheetrock ledges will attach to the top of the unit (see Figure 7.2). Figure 7.2 Attach previous assembly to the top of t[...]

  • Page 21

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 21 C. Securing and Leveling the Appliance The diagram shows how to properly position, level, and secure the appliance (see Figure 7. 4). Nailing tabs are pro- vided to secure the appliance to the framing members. • Place the appliance into position. • Level the applian[...]

  • Page 22

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 22 2. Match the amount of vertical in the system with the chart to fi nd the appropriate position to set the Flue Restrictor (see Figure 7.7). 1 2 3 4 5 SETTING 1 2 3 4 5 Figure 7.8 3 . Center the Flue Restrictor on vent and secure in place by using two self-tapping screw[...]

  • Page 23

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 23 Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. A. Assembly of V ent Sections 8 8[...]

  • Page 24

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 24 Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the pipe section and into (inner fl ue) the last pipe section (see Figure 8.6) . Slide together to the desired length, making sure that a 1-1/2 inch outer fl ue[...]

  • Page 25

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 25 B. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.10), so that the seams on both pipe sections are aligned (see Figure 8.1 1). They can then be carefully pulled apart. Securing the V ent Sections V ertical Secti[...]

  • Page 26

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 26 C. Installing Heat Shield and Horizontal T ermination Cap Installing the Horizontal T ermination Cap V ent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base. Flash and seal as appropriate for siding material at outside edges[...]

  • Page 27

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 27 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and V ertical T ermination Cap T o install roof fl ashing see Figure 8.13. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.13). Caulk the gap be[...]

  • Page 28

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 28 Figure 8.16 Assembling the Storm Collar Figure 8.17 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) [...]

  • Page 29

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 29 Note: H av e the gas supp ly line installed in ac cordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1 . Installation shou ld be d one b y a quali fi ed installer approv ed and/ or licensed as req uired b y the loca[...]

  • Page 30

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring [...]

  • Page 31

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 31 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junc- tion box either for proper operation of the appliance. 1 0 10 Elec tric al Information NOTE: This appliance must be electrically wired and grounded in accordance with local codes or ,[...]

  • Page 32

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 32 Figure 10.1 Intelli fi re Pilot Ignition (IPI) W iring Diagram *Note: Appliance will not operate unless properly grounded. IGNITION MODUL E 3 VAC TRA NSFORMER 3 VAC GRN ORG INTERMI TTENT PILOT IGNITOR IGNITION MODULE (3V) ON/ OFF WAL L SWITCH LOW VOLT AG E PLUG- IN 3V [...]

  • Page 33

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 33 WHT WHT BLK BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14/2WG Cover Plate outside firebo x Romex Connector E. Junction Box Installation F . W all Switch Installation for Fan (Optional) Figure 10.2 Junction Box Detail Figure 10.4 Junction B[...]

  • Page 34

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 34 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and correspond- ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. 1 1 11 Finish ing B. Facing Material Figure 1 1.3 Noncombusti[...]

  • Page 35

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 35 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessories Ins[...]

  • Page 36

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 36 Shock or fi re risk. Use ONL Y optional accessories approved for this appliance. • Using non-listed accessories voids warranty . • Using non-listed accessories may result in a safety hazard. • Only Hearth & Home T echnologies approved accessories may be used [...]

  • Page 37

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 37 STEP 2. Place the metal grate on top of the burner . Position the legs of the grate into the forward set of indentations in the burner top. Make sure the grate is all the way forward. See Figure 12.9. Log Assembly: LOGS-6000G STEP 1. CAUTION: Logs are fragile! Carefully[...]

  • Page 38

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 38 Figure 12.19 T op View Figure 12.13 T op View STEP 5. Log #3 (SRV2103-110): Place log #3 on top of the burner surface in front of the hump. The bottom of the log has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back [...]

  • Page 39

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 39 Figure 12.20 Glass Assembly G. Glass Assembly Removing Glass Assembly Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 12.20). Replacing Glass Assembly Replace the glass door on the appliance. Pu[...]

  • Page 40

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 40 A. Before Lighting Appliance 1 3 13 Op erating Instr uctions CAUTION If installing Intelli fi re ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time. • Batteries may leak. • Install batteries only when needed f[...]

  • Page 41

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 41 B. Lighting Appliance 1. T urn off all electric power to the appliance. 2. This appliance is equipped with an ignition device which automatically lights the burner . Do not try to light the burner by hand. 3. Wait fi ve (5) minutes to clear out any gas. Then smell for [...]

  • Page 42

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 42 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second bur[...]

  • Page 43

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 43 1 4 14 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem[...]

  • Page 44

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 44 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot contin- ues to spark after the pilot fl ame has been lit, fl ame recti fi cation h[...]

  • Page 45

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 45 1 5 15 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annu[...]

  • Page 46

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 46 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to ai[...]

  • Page 47

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 47 1 6 16 R eference Materials A B C D E F G I J K L M N P Q GAS LINE ACCESS ELECTRICAL ACCESS H O A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. Figure 16.1 Appl[...]

  • Page 48

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 48 B. V ent Components Diagrams Figure 16.2 DVP vent components 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (337 mm) 1/2 in. TYP DVP90ST (90° Elbow) 10 in. (254 mm) 1 in. (25 mm) 12 i[...]

  • Page 49

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 49 B. V ent Components Diagrams (continued) Figure 16.3 DVP vent components (Shown with optional extended heat shield) W all Shield Firesto p Heat Shi eld DVP-TRAP1 DVP- TRAPK1 Horiz ontal T ermina ti o n Cap Kit DVP90S T W a ll Shield Fir esto p Heat S hield DVP-TRAP1 DVP[...]

  • Page 50

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 50 B. V ent Components Diagrams (continued) Figure 16.4 DVP vent components DVP-TB1 Basement Vent Cap 12 in. 1-1/2 in. 7-3/8 in. 14 in. 17-3/4 in. 10-1/2 in. 3-7/8 in. DVP-TV V ertical Termination Cap 13-1/4 in. 24-5/8 in. 27-1/2 in. RF6M Roof Flashing Multi-pak 31 in. 24-[...]

  • Page 51

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 51 DVP-HRC-SS DVP-HRC-ZC-SS HORIZONT AL TERMINA TION CAP 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) 10-7/8 in. 276 mm 10-1/2 in. 267 mm 3° 87° Effective Length 5-3/4 to 8-3/8 in. 146 to 213 mm 5-1/2 in. 140 mm 8-3/8 in. 213 mm Figure 16.5 DVP vent components B. V[...]

  • Page 52

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 52 C. Service Parts 6000GCF-IPI Beginning Manufacturing Date: May 2006 Ending Manufacturing Date: ______ Service Parts Diagram 11 6 8 9 12 10 7 1 2 3 4 5 Log Set Assembly Part number list on following page.[...]

  • Page 53

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 53 C. Service Parts List 6000GCF-IPI IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked[...]

  • Page 54

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 54 Service Parts 6000GCF-IPI Beginning Manufacturing Date: May 2006 Ending Manufacturing Date: ______ V alve Assembly Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial[...]

  • Page 55

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 55 © 2007Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY HEA T & GLO GAS APPLIANCE PRODUCTS 060-981E 10/07 D. Limited Lifetime W arranty BASIC ONE-YEAR W ARRANTY . HEA T & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensin[...]

  • Page 56

    Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 21 10-900 Rev . F • 6/08 56 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .heatnglo.com E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat &[...]