Heat & Glo LifeStyle AT-ZC manual

Heat-N-Glo Fireplace Model: A T -ZC Patents Pending Installers Guide W ARNING: IMPROPER INST ALLA TION, ADJUSTMENT , AL TERA TION, SER VICE OR MAINTENANCE CAN CAUSE INJUR Y OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFORMA TION CONSUL T A QUALIFIED INST ALLER, SER VICE AGENCY , OR THE GAS SUPPLIER. Underwriters Laborat[...]

i SAFETY AND W ARNING INFORMA TION READ and UNDERST AND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty . Prior to the first firing of the fireplace, READ the Using Y our Fireplace section of the Owners Guide . DO NOT USE t[...]

ii Safety and W arning Information .................... i Section 1: Approvals and Codes ................ 1 Approval Listings and Codes .................................. 1 Appliance Certification ............................................ 1 Installation Codes ................................................... 1 High Altitude Installations .....[...]

1 Approval Listings and Codes Appliance Certification The Heat-N-Glo models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories. CERTIFICA TION MODEL LABORA TO R Y TYPE S T ANDARD A T -ZC Underwriters Direct V ent ANSI Z21.44CGA2.19/IR#41 Laboratories W all Furnace Installation[...]

2 2 Getting S t arted Introducing the Heat-N-Glo Gas Appliances Heat-N-Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. The information contained in this Installers Guide , unless noted otherwise, applies to all models and gas control [...]

3 VENTING AND INST ALLA TION 1. Heat -N-Glo gas inserts are designed for recessed installations into solid fuel Masonry or Factory Built Non Combustible fireplaces that have been installed in accordance with the National, Provincial, S tate and local building codes. 2. Minimum fireplace opening requirements are shown in Figure 1 of this instal- lat[...]

4 When planning a fireplace insert installation, its necessary to determine:  The vent system configuration to be used.  Gas supply piping.  Whether optional accessoriesdevices such as a wall switch, or remote controlare desired. Figure 1. Diagram of the AT -ZC TOP VIEW MINIMUM FIREPLACE SIZE FRONT WIDTH : 23 3/4 ” (603 mm) REAR[...]

5 V ent System Installation Precautions Before starting installation of vent kits, the installer should read these instructions and the V ent Kit Instructions to ensure that a proper vent installation is completed. Consult your local Building Codes before beginning the Installation. W ARNING THIS GAS INSERT AND VENT ASSEMBL Y MUST BE VENTED DIRECTL[...]

6 A vertical vent termination system installed on this model will include one (1) length of 3-inch flexible vent pipe for the combustion air , one (1) pipe-to-cap adaptor , and one (1) SLK-991DA or SLK-980D V ertical termination Cap. NOTE: The damper of the masonry chimney may need to be removed to allow installation of the flexible- vent pipe. Thi[...]

7 TO A VOID DOWNDRAFTS AND/OR COLD AIR PROBLEMS, IT IS RECOMMENDED TO SEAL OFF THE AREA BETWEEN THE TERMINA TION CAP AND THE TOP OF THE SOLID-FUEL CHIMNEY OPENING INTO WHICH THE VENT CAP HAS BEEN INST ALLED. WHEN USING THE LINK-DV4-30 VENT SYSTEM, IT IS REQUIRED TO SEAL AROUND THE FLEXIBLE VENT PIPES IN THE DAMPER AREA. SEE FIGURE 3. USE FIBERGLASS[...]

8 Figure 3. W ARNING THE EXHAUST PIPE MUST ONL Y BE CONNECTED TO THE EXHAUST ST ARTING COLLAR OF THE UNIT AND THE CENTER COLLAR OF THE TERMINA TION CAP . THE INLET AIR PIPE MUST ONL Y BE CONNECTED TO THE INLET A IR COLLAR OF THE UNIT AND EITHER A T T ACHED TO THE INLET A IR COLLAR OF THE TERMINA TION CAP OR TERMINA TED IN THE CHIMNEY . This option [...]

9 Figure 4 Figure 5 EXHAUST ST ARTING COLLAR INLET AIR ST ARTING COLLAR[...]

10 1. Place the insert into position. 2. Level the insert from side to side and from front to back.  If necessary use the legs included in the manual bag. Screw the legs into the nuts installed in the bottom rear of the insert. T urn legs in until insert is level. Step 3 The Gas Control Systems W ARNING THIS UNIT IS NOT FOR USE WITH SOLID FUEL. [...]

11 Step 4 The Gas Supply Line NOTE: Have the gas supply line installed by a qualified service technician in accordance with all building codes . NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air . NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13[...]

12 Step 5 Gas Pressure Requirement s Pressure requirements for Heat-N-Glo gas appliances are shown in the table below . Pressure Natural Gas Propane Mini mum 5.0 inches 1 1.0 inches Inlet Pressure w .c. w .c. Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w . c. Manifold 3.5 inches 10.0 inches Pressure w .c. w .c. A one-eighth (1/8) inch ([...]

13 Optional Accessories Optional fan and remote control kits require that 1 10- 120 V AC be supplied to the factory installed junction box. Run the cord out the notch in the surround and plug into a convenient outlet. Remote W all Switch Position the remote wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less leng[...]

14 NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED , IT MUST BE REPLACED WITH TYPE 105 DEGREE C RA TED WIRE. NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED , IT MUST BE REPLACED WITH TYPE 105 DEGREE C RA TED WIRE. BLOWER BLOWER RECEPT ACLE JUNCTION BO X V ARIABLE SPEED CONTROL TEM[...]

15 GLASS DOOR  Remove the glass door from the unit.  Cover the top of the burner with a single layer of ember material. Then sprinkle GE-93 on top of the burner .  Save the remaining ember materials for use during fireplace servicing.  Replace the glass door .  Reset the three glass eye bolts, be sure they are securely latched.  R[...]

16 Combustible materials MUST NEVER overlap onto the front face. Step 8 Inst alling T rim Surrounds NOTE: REMOVE FRONT TRIM DOOR AND GLASS DOOR ASSEMBLIES FROM THE INSERT BEFORE SURROUND INST ALLA TION. 1. Find the coiled low voltage wires and ON/OFF switch attached to outer right side of the insert. See Figure 12. 2. Disconnect the ON/OFF switch f[...]

17 3. Run the low voltage lead wires up the back of the right side of the surround and secure them with the three wire ties found there. Re-connect the low voltage wires to the short wires of the ON/OFF switch. 4. Position surround on face of unit by hooking surround behind top ledge on unit. Then push flush on unit and secure by bending three hold[...]

18 Step 9 Before Lighting the Appliance Before lighting the appliance, be sure to do the following: Review safety warnings and cautions  Read the Safety and W arning Information section at the beginning of this Installers Guide . Double-check for gas leaks  Before lighting the appliance, double-check the unit for possible gas leaks. Double-ch[...]

19 4 Maint aining and Servicing Y our Appliance Appliance Maintenance Although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each ma[...]

20 ST ANDING PILOT 3/8" (10 mm) Figure 14. Burner Flame Patterns MAKE SURE THE FLAMES ARE STEADYNOT LIFTING OR FLOA TING . Figure 15. Pilot/Ignitor Flame Patterns[...]

21 PAR T P A RT DESCRIPTI O N PAR T N U M B E R V al v e LP SRV60–523 V alv e NG SRV60–522 Pi ez o I gn i tor SRV418-513 T h erm opi le SR V 60–512 T h er m oco u pl e SR V446- 51 1 Pi lot O rifi ce LP SRV446–517 Pi lot O rifi ce NG SR V4 46–50 5 Pilo t Ass em bly LP SR V485- 51 1A Pilo t Ass em bl y N G SR V485 -5 10A Pi lot T u be SRV44[...]

22 PAR T P A RT DESCRIPTI O N P A RT NUM BE R Bu r n er SR V485-275A Bu r n er O ri fi ce N G SR V60-800 Bu r n er O r i fi ce LP SR V60-801 R otory Sw i tch SR V436-525A G l ass Door Assem b ly G L A -A T Z C G r ate Assem bl y SR V485-360A R efractory SR V485-700 St anding Pilot Continued[...]

23 St anding Pilot (Cont.) Accessories A CCESSO R Y P A RT DESCR I PTI O N P A RT NUM BER R em ot e Con t ro l K i t R CH- 09A RC - S MA RT SM AR T -ST A T RC -MLT W al l Sw it c h Kit - Off Wh i te WS K-2 1 - White WS K -2 1 -W RC-SMART SMART -ST A T RC-ML T PAR T P A RT DES CRI PT I O N PAR T NUM BER Log #1 SR V447-701 Log #2 SRV446- 703 Log #3 S[...]

24 Accessories - (Continued) ZC-3624-3 DF-ZC-Carch T rim Door ZC-3627-4 DF-ZC T rim Door ZC-4028-3 ZC-3627-3[...]

25 DF-ZC32- T rim Door DF-ZC36- T rim Door DF-ZC32-Carch T rim Door DF-ZC36- Carch Door Accessories - (Continued)[...]