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Heat Controller HDG42 manual

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Table of contents for the manual

  • Page 1

    Heat Controller , Inc. • 1900 Wellworth A ve. • Jackson, MI 49203 • (517)787-2100 • www .heatcontroller .com INST ALLA TION INSTR UCTIONS Air Handler HDG Series 1.5 to 5 T on[...]

  • Page 2

    HDG Series Air Handler INST ALLA TION INSTRUCTIONS Heat Contr oller , Inc. 1 1.0 NOMENCLA TURE ............................................................................................................... 2 2.0 SAFETY ................................................................................................................................ 3[...]

  • Page 3

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 2 These instructions are intended as an aid to qualied licensed service personnel for proper installation, adjustment and operation of this unit. Read these instructions thoroughly before attempting installation or operation. Failure to follow these instruction may resul[...]

  • Page 4

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 3 This document is customer property and is to remain with this unit. These instructions do not cover all the different variations systems nor does it provide for every pos - sible contingency to be met in connection with installtion. All phases of this installation must co[...]

  • Page 5

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 4 The unit must be permanently grounded. Failure to do so can result in electrical shock causing personal injury or death. PROPOSITION 65: This appliance contains berglass insulation. Respirable particles of berglass are known to State of California to cause cancer . [...]

  • Page 6

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 5 Do not install this unit in manufactured (mobile) homes. Improper installation is more likely in manufactured housing due to ductwork material, size, location and arrangement. Installations in manufactured housing can cause re resulting in property damage, personal inj[...]

  • Page 7

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 6 3.0 General The unit can be positioned for bottom return air in the upow position, left and right return in the horizon - tal position, top return in downow position. This Air Handler provides the exibility for installation in any upow or downow horizontal [...]

  • Page 8

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 7 Model Size Dimensions Unit Weight lbs. [kg] Unit Height in. [mm] Unit Weight in. [mm] Unit Lenght in. [mm] Supply Duct “ A ” in [mm] Net Shipping HDG18 4 1 3 / 8 " [1050] 18 1 / 8 " [460] 20 1 / 2 " [520] 1 6" [406] 1 06 [48] 119 [54] HDG 2 4 4 1 3[...]

  • Page 9

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 8 1-9/16 2-15/16 5/16 2-15/16 1-3/ 8 1-1/ 4 5/16 2-13/16 Fig.2 Coil Connection Dimensions 4.0 Applications 4.1 V ertical Upow • V ertical Upow conguration is the factory set on all models (see Fig 1). • If a side return air opening is required, eld fabricate[...]

  • Page 10

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 9 • Using a screwdriver or pencil, lift blue plastic tab with hole away from breaker until breaker releas - es from mounting opening. • With breaker held in hand, rotate breaker so that “on” position is up, “off” position is down with unit in planned vertical mo[...]

  • Page 11

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 10 Fig.4 INDOOR COI L AND DRAIN P AN SET- UP A 1:4 A RAILS RAILS DETA IL A ENSURE THE RETA INING CHANNEL IS FULLY ENGAGED WITH THE COIL RAIL. HORIZONTA L ADAPTER KIT VAPOR LINE CONNECTION LIQUID LINE CONNECTION PRIMARY DRAIN CONNECTION VERTICAL DRAIN PA N AUXILIARY HORIZONT[...]

  • Page 12

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 1 1 Horizontal units must be congured for right hand air supply or left hand air supply . Horizontal drain pan must be located under indoor coil. Failure to use the drain pan can result in property damage. Conversion in Horizontal Direction: Horizontal left-hand supply c[...]

  • Page 13

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 12 5.2 CONTROL WIRING IMPORT ANT : Class 2 low voltage control wiring should not be run in conduit with main power wiring and must be separated from power wiring, unless class 1 wire of proper voltage rating is used. • Low voltage control wiring should be 18 Awg. color-co[...]

  • Page 14

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 13 Model V oltage HP RPM SPEEDS CIRCUIT AMPS. MINIMUM CIRCUIT AMP ACITY MAXIMUM CIRCUIT PROTECTOR HDG18 208/230-1-60 1/8 580 3 0.68 1 15(A) HDG24 208/230-1-60 1/5 701 3 0.95 1.5 15(A) HDG30 208/230-1-60 1/4 872 3 1.48 2 15(A) HDG36 208/230-1-60 1/2 794 3 1.63 3 15(A) HDG42 [...]

  • Page 15

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 14 6.0 Airow Performance Airow performance data is based on cooling performance with a coil and no lter in place. Select perfor - mance table for appropriate unit size. Make sure external static applied to unit allows operation within the minimum and maximum limits[...]

  • Page 16

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 15 Model Number Motor Speed CFM (W atts) External Static Pressure-Inches W .C. [kPa] 0 [0] 0.1 [.02] 0.16 [.04] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17] 0.8 [.20] HDG36 Low CFM 1129 1 088 106 1 1 040 988 94 1 8 19 - - - RPM 642 675 706 732 7 7 1 81 7 853 [...]

  • Page 17

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 16 Terminal Fan speed M edium High Low Fan M1 M2 Red Blue B lack Black Blue Red Blue R ed Black Fan speed switch congurations: 1. All motors are shipped from the factory at medium speed as default. 2. T o charge the fan speed to high speed: • Connect the black wire to [...]

  • Page 18

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 17 7.0 DUCTWORK Field ductwork must comply with the National Fire Protection Association NFP A 90A, NFP A 90B and any applicable local ordinance. Do not, under any circumstances, connect return ductwork to any other heat producing device such as replace insert, stove, et[...]

  • Page 19

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 18 8.0 REFRIGERANT CONNECTIONS Keep the coil connections sealed until refrigerant connections are made. See the Installation Instructions for the outdoor unit for details on line sizing, tubing installation, and charging information. Coil is shipped with “No charge”. Ev[...]

  • Page 20

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 19 • The drain line should be insulated where necessary to prevent sweating and damage due to conden - sate forming on the outside surface of the line. • Make provisions for disconnecting and cleaning of the primary drain line should it become neces - sary . Install a 3[...]

  • Page 21

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 20 Scroll Heat Pump Applications* Air Handler: Heat Pumps Piston Size HDG18FB-1A HRG18S-1D 0.052 inch HDG24FB-1A HRG24S-1D 0.058 inch HDG30FB-1A HRG30S-1D 0.065 inch HDG36FB-1A HRG36S-1D 0.068 inch HDG42FB-1A HRG42S-1D 0.080 inch HDG48FB-1A HRG48S-1D 0.090 inch HDG60FB-1A H[...]

  • Page 22

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 21 9.0 AIR FIL TER (not factory-installed) • External lter or other means of ltration is required. Units should be sized for a maximum of 300 feet/ min. air velocity or what is recommended for the type lter installed. Filter application and placement are critical[...]

  • Page 23

    Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 22 10.0 FIL TER INST ALLA TION DIMENSIONS AIR FIL TER REMOV AL 1.Remove bolts manually , remove air lter recover , see in Fig 7; 2. Hold the edge of the air lter and extract out . 3. Replace the lter with a properly sized lter using the table above. NOTE: Air fi[...]

  • Page 24

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 23 1 1.0 Wiring Diagram 1. T o avoid the electrical shock, connect the air conditioner with the ground lug. The main power plug in the air conditioner has been joined with the ground wiring, please don’t alter it. 2. The power socket is used as the air conditioner special[...]

  • Page 25

    Fig. 10: Indoor Unit Wiring Diagram for A/C Systems and H/P Systems Heat Contr oller , Inc. INST ALLA TION INS TRUCTIONS HDG Series Air Handler 24[...]

  • Page 26

    HDG Series Air Handler INST ALLA TION INS TRUCTIONS Heat Contr oller , Inc. 25 0 1 2 6 4 8 2 6 4 8 0 1 12 GA 1015 600V 105 C F IE L D W I R I N G P ER L O C A L CO D E 6 N C PCB 1 L 2 L 1 L 2 L 0 1 2 6 4 8 6 N C PCB 0 1 2 6 4 8 6 N C PCB 1 0 k W H E AT K I T C W1 W2 C W1 C W1 2 6 4 8 2 6 4 8 C W2 W1 6 N C PCB WHITE 5 k W H E AT K I T 1 5 k W H E AT[...]

  • Page 27

    04/2009 05/201 1[...]