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Heat Controller TGC042C-3K-120 manual

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Table of contents for the manual

  • Page 1

    T GC SERIES HIGH EFFICIENCY 13-SEER NOMINAL SIZES 3 -5 TONS P ACKAGE G AS E LECTRIC U NITS C VINTAGE ENGINEERING DESIGN GUIDE[...]

  • Page 2

    T ABLE OF CONTENTS Engineering Features ............................................................................... 4 Introduction ............................................................................................. 5 Selection Procedure ................................................................................. 6 General Data ..[...]

  • Page 3

    MODEL NOMENCLATURE - TGC SERIES T G C Package Gas Electric Roofto p 036 Cooling Capacit y (BTUH Nominal) 036 = 36,000 042 = 42,000 048 = 48,000 060 = 60,000 C Vintage 1 Electrical Designation 1 = 208-230 V, 1 PH, 60 Hz 4 = 460 V, 3 PH, 60 Hz 3 = 208-230 V, 3 PH, 60 Hz K Drive Package K = Direct Drive 120 Heating Input (BTUH ) 120 = 120,000 135 = 13[...]

  • Page 4

    ENGINEERING FEA TURES TGC Series Package Gas Electric Units 1. All models feature Copeland ® Scroll ® compressors offering maximum reliability , efficiency , and quiet operation. 2. Aluminized steel heat exchanger with in-shot burners helps eliminate corrosion. 3. Integrated blower/burner control board with built-in diagnostic capability permits [...]

  • Page 5

    These qualit y feature s are inc lude d in the Heat Controller P ac kage Gas Electric U nit Evaporator Coil/Filter Access • Return air filters, normally provided, are removed in this photo. T ubular Heat Exchanger • Aluminized steel (viewed from supply air side panel.) • Stainless steel available Heating Compartment Access Blower Access • B[...]

  • Page 6

    1. Determine cooling and heating requirements at design conditions. Example: T otal cooling capacity ........................43,600 BTUH Sensible cooling capacity ..................34,000 BTUH Heating capacity ................................96,000 BTUH Condenser entering air ......................95°F Evaporator entering air .....................[...]

  • Page 7

    NOMINAL 3 TONS Model TGC036C-1K-120 TGC036C-3K-120 TGC036C-4K-120 Cooling Performance 1 Gross Cooling Capacity Btuh 37400 37400 37400 EER/SEER 2 11.7/13 11.7/13 11.7/13 Nominal CFM/ARI Rated CFM 1200/1200 1200/1200 1200/1200 ARI Net Cooling Capacity Btuh 36000 36000 36000 Net Sensible Capacity Btuh 26400 26400 26400 Net Latent Capacity Btuh 9600 96[...]

  • Page 8

    NOMINAL 3 .5 TONS Model TGC042C-1K-120 TGC042C-3K-120 TGC042C-4K-120 Cooling Performance 1 Gross Cooling Capacity Btuh 43000 43000 43000 EER/SEER 2 11.45/13 11.45/13 11.45/13 Nominal CFM/ARI Rated CFM 1400/1450 1400/1450 1400/1450 ARI Net Cooling Capacity Btuh 41000 41000 41000 Net Sensible Capacity Btuh 30000 30000 30000 Net Latent Capacity Btuh 1[...]

  • Page 9

    NOMINAL 4 TONS Model TGC048C-1K-135 TGC048C-3K-135 TGC048C-4K-135 Cooling Performance 1 Gross Cooling Capacity Btuh 49000 49000 49000 EER/SEER 2 11.4/13.1 11.4/13.1 11.4/13.1 Nominal CFM/ARI Rated CFM 1600/1550 1600/1550 1600/1550 ARI Net Cooling Capacity Btuh 47000 47000 47000 Net Sensible Capacity Btuh 33600 33600 33600 Net Latent Capacity Btuh 1[...]

  • Page 10

    NOMINAL 5 TONS Model TGC060C-1K-135 TGC060C-3K-135 TGC060C-4K-135 Cooling Performance 1 Gross Cooling Capacity Btuh 60000 60000 60000 EER/SEER 2 11.6/13 11.6/13 11.6/13 Nominal CFM/ARI Rated CFM 2000/1900 2000/1900 2000/1900 ARI Net Cooling Capacity Btuh 58000 58000 58000 Net Sensible Capacity Btuh 42000 42000 42000 Net Latent Capacity Btuh 16000 1[...]

  • Page 11

    GR OSS SYSTEM PERFORMANCE D A T A— TGC036C ENTERING INDOOR AIR @ 80°F [26.7°C] dbE ➀ wbE 71°F [21.7°C] 67°F [19.4°C] 63°F [17.2°C] CFM [L/s] 1500 [707.9] 1200 [566.3] 900 [424.8] 1500 [707.9] 1200 [566.3] 900 [424.8] 1500 [707.9] 1200 [566.3] 900 [424.8] DR ➀ .16 .12 .06 .16 .12 .06 .16 .12 .06 O U T D O O R D R Y B U L B T E M P E R [...]

  • Page 12

    GR OSS SYSTEM PERFORMANCE D A T A— TGC048C ENTERING INDOOR AIR @ 80°F [26.7°C] dbE ➀ wbE 71°F [21.7°C] 67°F [19.4°C] 63°F [17.2°C] CFM [L/s] 1940 [915.5] 1550 [731.5] 1160 [547.4] 1940 [915.5] 1550 [731.5] 1160 [547.4] 1940 [915.5] 1550 [731.5] 1160 [547.4] DR ➀ .21 .18 .14 .21 .18 .14 .21 .18 .14 O U T D O O R D R Y B U L B T E M P E[...]

  • Page 13

    AIRFLOW PERFORMANC E — DIRECT DRIVE DIRECT -DRIVE 208 VOLT AIRFLO W PERFORMANCE External Static Pressure—Inches W .C. [kPa] CFM [L/s] Air Delivery/RPM/Watts—208 Volts Blower Size/ Motor HP [w] # of Speeds Unit Model Motor Speed From Factory Manufacturer Recommended Air -Flow Range (Min/Max) CFM Motor Speed High CFM 1680 [793] 1650 [779] 1625 [...]

  • Page 14

    AIRFLOW PERFORMANCE—DIRECT DRIVE External Static Pressure—Inches W .C. [kPa] CFM [L/s] Air Delivery/RPM/Watts—230 Volts Blower Size/ Motor HP [w] # of Speeds Unit Model 120,000 [35.17] Motor Speed From Factory Med Manufacturer Recommended Air -Flow Range (Min/Max) CFM Motor Speed High CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816] 120,000 [3[...]

  • Page 15

    AIRFLOW PERFORMANCE—DIRECT DRIVE External Static Pressure—Inches W .C. [kPa] CFM [L/s] Air Delivery/RPM/Watts—460 Volts Blower Size/ Motor HP [w] # of Speeds Unit Model Motor Speed From Factory Manufacturer Recommended Air -Flow Range (Min/Max) CFM Motor Speed High CFM 1870 [883] 1830 [864] 1790 [845] 1730 [816] 80,000 [23.45] 120,000 [35.17][...]

  • Page 16

    Air Flow CFM [L/s] Capacity 5 T on [17.6 kW]—13 SEER Voltage 460—3 Phase 2100 [991] 860 615 915 655 955 705 1005 760 1040 820 1090 870 1130 910 1170 950 1210 995 1250 1020 1290 1060 1335 1100 1370 1150 1400 1200 — — 2200 [1038] 895 680 945 735 995 780 1030 830 1060 880 1120 940 1155 980 1195 1020 1240 1055 1275 1100 1320 1140 1360 1180 1385[...]

  • Page 17

    ELECTRICAL DATA MODEL TGC036C-1K-120 TGC036C-3K-120 TGC036C-4K-120 TGC042C-1K-120 TGC042C-3K-120 TGC042C-4K-120 Unit Information Unit Operating Voltage Range 187-253 187-253 414-506 187-253 187-253 414-506 Minimum Circuit Ampacity 24/24 18/18 11 30/30 21/21 11 Max. Overcurrent Protection Device Size 35/35 25/25 15 45/45 30/30 15 Compressor Quantity[...]

  • Page 18

    UNIT DIMENSIONS P A CKA GE GAS ELECTRIC UNITS TGR036C-TGR060C MODELS BO T T OM VIEW UNIT DIMENSIONS 18 Heat Controller, Inc. -18-[...]

  • Page 19

    UNIT DIMENSIONS P A CKA GE GAS ELECTRIC UNITS UNIT DIMENSIONS 19 Heat Controller, Inc. -19-[...]

  • Page 20

    Accessory 3-5 T on [10.6-17.6 kW] Economizer with Single Enthalapy 70 [32] Power Exhaust 19 [9] Fresh Air Damper (Manual) 11 [5] 9 [4] 16 [7] 60 [27] Fresh Air Damper (Motorized) 13 [6] Roof Curb 14" 92 [42] 88 [40] 11 [5] Roof Curb 24" 108 [49] 104 [47] Concentric Diffuser 18" Flush 37 [17] 26 [12] Concentric Diffuser 20" Flush[...]

  • Page 21

    *Voltage 1 = 208/230 V AC-1PH-60HZ 4 = 460 VAC-3PH-60HZ 3 = 208/230 V AC-3PH-60HZ NOTES: ➀ If a particular unit is to be converted to operate on LP (propane) for elevations above 2000 ft. in Canada, the existing Natural Gas to LP Conversion Kits for the subject models already contain the necessary orifices and instructions to de-rate the input fo[...]

  • Page 22

    R OOFCURBS (Full Perimeter) ■ This roofcurb design can be utilized on 3 through 5 ton models. ■ T wo available heights (14" and 24" for ALL models. ■ Quick assembly corners for simple and fast assembly . ■ Opening provided in bottom pan to match the “Thru the Curb” electrical connection opening provided on the unit base pan. ?[...]

  • Page 23

    ■ Features Honeywell Analog Controls ■ Field installed accessory ■ Gear Driven Direct Drive Actuator ■ Fully Modulating (0-100%) ■ Low Leakage Dampers ■ Horizontal or Downflow Applications ■ Slip-In Design for Easy Installations ■ Plug-In Polarized 9-pin Electrical Connections ■ Pre-configuring—No Field Adjustments Necessary ■[...]

  • Page 24

    Illustration ST -A0903-01 FRESH AIR D AMPER RKNA 3-5 T on [10.6-17.6 kW] Models RXRF-FBA1 (Manual) RXRF-FBB1 (Motorized) INTEGRAL PO WER EXHA UST FOR ECONOMIZER RXRX-BFF04C— 208/230V - 1 phase ■ For Honeywell economizer . ■ Downflow or horizontal applications. ■ Requires separate 208-230 volt – 1 PH power supply with disconnect. ■ Adjus[...]

  • Page 25

    DUCT AD APTERS Rectangular to Round T ransitions (Downflo w) RXMC-CB03 sizes available 18" fit all units. Drops into and secures to RXKG- Series Roofcurbs. For use with Concentric Diffusers. ACCESSORIES 25 Heat Controller, Inc. -25-[...]

  • Page 26

    SIDE DISCHARGE CONCENTRIC DIFFUSER RXRN-F A60 Model No. A B C D E F G H I J K Duct Size RXRN-F A60 47 5 / 8 " [1210 mm] 23 5 / 8 " [600 mm] 11 3 / 8 " [289 mm] 21 1 / 2 " [546 mm] 45 1 / 2 " [1156 mm] 22 1 / 2 " [572 mm] 11 1 / 2 " [292 mm] 10 3 / 4 " [273 mm] 45 1 / 2 " [1156 mm] 21 1 / 2 " [546 mm[...]

  • Page 27

    FLUSH MOUNT CONCENTRIC DIFFUSER RXRN-F A70 DIMENSIONAL D A T A ENGINEERING D A T A Model No. A B C D E F G H Duct Size RXRN-F A70 47 5 / 8 " [1210 mm] 23 5 / 8 " [600 mm] 13 1 / 2 " [343 mm] 21" [533 mm] 45" [1143 mm] 22 1 / 2 " [572 mm] 11 1 / 4 " [286 mm] 10 1 / 2 " [267 mm] 18RD Model No. CFM [L/s] Static [...]

  • Page 28

    THERMOST A TS GAS/ELECTRIC RECOMMENDED THERMOST A TS WITH AND W/O ECONOMIZER Single Stage Cool w/o Economizer T w o Stage Cool w/ Economizer Maple Chase—Model #09 70 Honeyw ell—Model #T7300-A1 0 05 Honeyw ell—Model #T8602C Honeyw ell—Model #T87 4D- 1 959 Maple Chase—Model #0960 White Rodge rs—Model #1F91 -59 Rober tshaw—Model #CM64A-U[...]

  • Page 29

    WIRING SCHEMA TIC—TGC060 C -1K w/X-13 29 Heat Controller, Inc. -29-[...]

  • Page 30

    WIRING SCHEMA TIC—TGC036/048 C -1K w/PSC 30 Heat Controller, Inc. -30-[...]

  • Page 31

    WIRING SCHEMA TIC—TGC036/060 C -3K w/PSC 31 Heat Controller, Inc. -31-[...]

  • Page 32

    WIRING SCHEMA TIC—TGC060C-3K w/X-13 32 Heat Controller, Inc. -32-[...]

  • Page 33

    WIRING SCHEMA TIC—TGC060C-4K w/BELT DRIVE 33 Heat Controller, Inc. -33-[...]

  • Page 34

    WIRING SCHEMA TICS—TGC036/048C-4K w/PSC 34 Heat Controller, Inc. -34-[...]

  • Page 35

    1900 Wellworth Ave Jacks on, Michigan 49203 • Ph. 517-787-2100 • Fax 517-787-9341 THE QU ALIT Y LEADER IN CON D ITIONING AIR www.heatcontroller.com Design, material, performance data and component s subject to change without notice. 0 4 / 0 4 /07[...]