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Heatcraft Refrigeration Products 25006801 manual

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Table of contents for the manual

  • Page 1

    F ield W iring ................................................................................. 12 Refrigeration Charging ........................................................... 13 Operational Checkout ............................................................ 14 System Balancing ..............................................................[...]

  • Page 2

    2 - 1. Installation and maintenance to be performed only by certied personnel who are familiar with this type of equipment. 2. Make sure that all eld wiring conforms t o the requirements of the equipmen t and all applicable national and local codes. 3. Av oid contac t with sharp edges and coil surfaces. They are a potential injury hazard. 4. [...]

  • Page 3

    3 Compr essor Module Specications T able 1. Hermetic Compressor Module Electrical Data Hermetic Compressor Compressor Data Crankcase Compressor Electrical R ating RLA = MCC/1.56 Heater Refrigerant Evap . T emp. Model V olts Phase H z RLA LRA MCC Watts T ype Lbs. Min. Max ART82C1-CAV 208-230 1 60 5.9 30.0 5.9 48 22 10 0 40 CR18KQ-PFV 208-230 1 50[...]

  • Page 4

    4 HP 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 2 2 2 1/ 2 2 1/ 2 3 3 3 1/ 2 3 1/ 2 4 1/ 2 4 1/ 2 5 1/ 2 5 1/ 2 6 Model V olts Phase H z RLA LRA MCC Watts T ype Lbs. Min. Max ZS15K4E-PFV 208-230 1 60 12.2 61.0 19.0 40 404a 22 -5 35 ZS15K4E- TF5 208-230 3 60 8.3 55.0 13.0 40 404a 22 -5 35 ZS19K4E-PFV 208-230 1 60 14.7 73.0 23.[...]

  • Page 5

    5 SYS. 1 F igure 1. Dimensional Diagrams 3 2 1 System P osition One F an T op View T wo F an T op View Three F an T op View X = 59.00 (Single F an Length) X = 78.00 ( T wo F an Length) X = 100.50 ( Three F an Length) Please note system positions . Liquid Lines Suction Lines Electrical Knockout (4) Optional Disconnect Switch End View Side View SYS. [...]

  • Page 6

    6 Condensing Unit P lacement Space and L ocation Requirements The most important consideration which must be taken into accoun t when deciding upon the location of air- cooled equipment is the pro vision for a supply of ambient air to the c ondenser , and removal of hea ted air from the condensing unit or remote c ondenser area. Where this essentia[...]

  • Page 7

    7 Condensing Unit Rigging Rigging Holes F igure 3. Condensing Unit Rigging Adequat e rigging measures must be tak - en to support unit weight and to protect the unit from damage during unloading and placement proc ess. Rigging holes have been pr ovided in legs and under the unit compressor c ompar t- ment frame to assist. Spreader bars may be used [...]

  • Page 8

    8 Refrigeration P iping And Line Sizing Refrigeration Piping A nd Line Sizing The system as supplied b y Heatcraft Refrigeration Pr oduc ts, was thoroughly cleaned and deh ydrated at the factory. F oreign matter may enter the sy stem by wa y of the evaporator t o condensing unit piping. Theref ore, care must be used during installation of the pipin[...]

  • Page 9

    9 F igure 5. Drain Line Refrigeration P iping Suction Lines NO TE: If the suction line must r ise to the point higher than the suction connection on the evaporator , a suc tion line trap at the outlet of the evaporat or must be provided . Horizontal suction lines should slope away from the ev aporator to ward the compressor at the rate of 1/4’ pe[...]

  • Page 10

    10 Refrigeration P iping 1. Normally , any straight run of tubing must be supported in at least two locations near each end of the run. Long runs require additional supports. The refrigerant lines should be supported and fastened properly . As a guide, 3/8 to 7/8 should be supported ever y 5 feet, 1-1/8 and 1-3/8 ev er y 7 feet; and 1-5/8 and 2-1/8[...]

  • Page 11

    11 L eak Detection And Evacuation Leak T esting After all lines are connected, the entir e system must be leak tested. The complete sy stem should be pressurized t o not more than 150 PSIG with refrigeran t and dr y nitrogen. The use of an electronic type of leak detector is highly recommended because of its gr eater sensitivity to small leaks. As [...]

  • Page 12

    12 F ield Wiring The eld wiring should enter the areas as pr ovided on the unit. The wiring diagram for each unit is located on the inside of the electrical panel door . All eld wiring should be done in a professional manner and in accordanc e with all governing codes . B efor e operating unit, double check all wiring connections, including t[...]

  • Page 13

    13 Refrigeration Charg ing Refrigeration Charging 1. Install a liquid line drier in the refrigerant supply line between the service gauge and the liquid ser vice por t of the receiv er . This extra drier will insure that all refrigerant supplied to the syst em is clean and dr y. 2. When initially charging a system that is in a vacuum, liquid r efr [...]

  • Page 14

    14 Operational Checkout After the system has been charged and has oper ated for a t least 2 hours at normal operating conditions without an y indication of malfunction, it should be allowed to operat e overnight on automatic controls . T hen a thorough re- check of the entire syst em operation should be made as follo ws: (a) Check compressor discha[...]

  • Page 15

    15 P reven tive Maint enance Routine preventiv e maintenance of any mechanical equipment is critical to its long term reliability . During normal operation all equipment will experience some deteriora tion during its lifetime caused by w ear and evironmental inuences. F or that reason, regularly scheduled maintenanc e of your refrigeration equip[...]

  • Page 16

    16 P reven tive Maint enance[...]

  • Page 17

    17 P reven tive Maint enance[...]

  • Page 18

    18 Replacement P ar ts T able 3. Replacement P ar ts List P ar ts Descr iption P ar t Number Compressor C ontac tor - 24 Volt 2252440 Compressor C ontac tor - 230 Volt 2252340 T erminal Block 6 Pole, Con trol Circuit 2251266 F an Motor 25399101 F an Blade 22999901 F an Guard / Motor Mount 23104401 High Pressur e Control 28913201 Low P ressure Contr[...]

  • Page 19

    19 W ir ing Diagr am Diagram 1. T ypical Wiring Diagram HI PRESSURE CONTROL LO PRESSURE C ONTROL CONDENSER F AN MOTORS COMPRESSOR CONT ACTOR F ACTORY WIRING USE 60 DEG. C WIRE USE COPPER CONDUCT ORS ONLY FIELD WIRING M1 PB1 POWER BLOCK COMP1 FB1 CCH1 C1A1 F AN CIRCUIT FUSES COMPRESSOR CRANKCASE HEA TER COMP . AUX SWIT CH 1. TIME DELAY RELA Y SET CU[...]

  • Page 20

    20 Star t-up Check list Date of Start-up Location CONDENSING UNIT MODEL # ELEC TRICAL • Check Compressor Amps f or COOLER and FREEZER compressors . Should match nameplate.  YES  NO PIPING • Is suction line trapped at the Cooler?  YES  NO • Is suction line trapped at the Fr eezer?  YES  NO DRAIN LINES • Are drain lines slop[...]

  • Page 21

    21 Star t-up Check list REC ORD OUTDOOR TEMPERA TURE ______°F . SYSTEM VOL T A GE ______V olts ______PH ______PH System 1 C ompressor Amps ______L1 ______L2 ______L3 System 2 C ompressor Amps ______L1 ______L2 ______L3 System 3 C ompressor Amps ______L1 ______L2 ______L3 System 1 Dischar ge Pr essure ______PSIG System 2 Dischar ge Pr essure ______[...]

  • Page 22

    22 Notes[...]

  • Page 23

    23 Notes[...]

  • Page 24

    2175 W . Park Place Blv d. • Stone Mountain, Georgia 30087 (770) 465-5600 • F ax: (770) 465-5990 www.heatcraftrpd.com Since product improv ement is a continuing eort, we reserve the right to make changes in specications without notice . W ARNING Refrigerant can be harmful if it is inhaled. Refrigerant must be used and reco vered responsib[...]