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Heatiator NDI35 manual

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Table of contents for the manual

  • Page 1

    1 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 Models: NDI30 NDI30-SP NDI35 NDI35-SP NDI30-SPFK NDI35-SPFK • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any ap[...]

  • Page 2

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ De[...]

  • Page 3

    3 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUT[...]

  • Page 4

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 4 B. Limited Lifetime W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for H[...]

  • Page 5

    5 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 B. Limited Lifetime W arranty (continued) 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS:  7KLVZDUUDQWRQOFRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7 DXWKRUL]HGGHDOHURUGLVWULEXWRU ?[...]

  • Page 6

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 6 C. BTU Specifi cations MODELS: NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK LABORA TOR Y : Underwriters Laboratories, Inc. (UL) TYPE: V ented Gas Fireplace Heater STANDARD: ANSI Z21.88-2009 CSA 2.33-2009 V ented Gas Fireplace He[...]

  • Page 7

    7 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 2 Operating Inst ruct ions Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions[...]

  • Page 8

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 8 C. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may [...]

  • Page 9

    9 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 H. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the transformer . 1. This appliance is equipped with an ig[...]

  • Page 10

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 10 1. T urn off all electric power to the appliance if ser- vice is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF”. DO NOT force. 5. Close [...]

  • Page 11

    11 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • T urn the appliance off and allow it to completely cool. • Remove fi xed glass assembly . See Section 12.H. • Clean fi xed glass as[...]

  • Page 12

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 12 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching o[...]

  • Page 13

    13 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 V enting Frequency: Seasonally By: Homeowner T ools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow , debris, etc. • V erify termination[...]

  • Page 14

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 14 Figure 3.1 Standing Pilot Flame Patterns Burner Ignition and Operation Frequency: Annually By: Service T echnician T ools needed: Protective gloves, vacuum cleaner , whisk broom, fl ashlight, voltmeter , indexed drill bit set, and a manomete[...]

  • Page 15

    15 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERMINA [...]

  • Page 16

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 16 B. Design and Installation Considerations Heatilator gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin- cial, State and local buil[...]

  • Page 17

    17 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 5 F ireplace Si ze Requ irements Figure 5.1 Fireplace Opening In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). E D C I B A G H F MINIMUM FIREPLACE SIZE Location NDI35 NDI30 Inches Millimeters In[...]

  • Page 18

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 18 B. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as speci fi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible mat[...]

  • Page 19

    19 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 ..........[...]

  • Page 20

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 20 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure inspect[...]

  • Page 21

    21 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 B. V enting Components CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: • Fle[...]

  • Page 22

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 22 Figure 8.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • T rim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2). • Place 3/8 inch bead of 300º F silicone on fl ue tile top. D. P[...]

  • Page 23

    23 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 F . Installing Adaptor and T ermination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . T o install adaptor see Figure 8.5. Roof Pitch H (Min.) Ft. Flat to 6/12....................[...]

  • Page 24

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 24 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a quali fi ed technician (NFI certifi ed or factory-trained) using Hearth & Home T echnologies specifi ed and approv[...]

  • Page 25

    25 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 B. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring DOES NOT require a 120 V AC supply to operate. • T o power appliance with 120V AC to operate a fan or remote control, an outlet box may be installed in a[...]

  • Page 26

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 26 TRANSFORMER 3 V AC TO CORD ASSEMBL Y 1 10V BLACK RED ORANGE GREEN VA LV E IGNITION MODULE 3 V AC INTERMITTENT PILOT IGNITOR I S GROUND TO FIREPLACE CHASSIS BA TTERY P ACK ORG WHT W ALL SWITCH OR REMOTE CONTROL BRN BRN ON/OFF SWITCH ON OFF NOT[...]

  • Page 27

    27 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 Figure 10.5 Fan Wiring Diagram BLOWERS BLOWER RECEPT ACLE BLK GRN BLK BLK GRN BLK WHT GRN BLK BLK GRN WHT BLK BLK BLK BLK PLUG INTO 120V EXISTING OUTLET TEMPERA TURE SENSOR SWITCH V ARIABLE SPEED CONTROL DC REGULA TOR RECEPT ACLE PLUG 120V EX[...]

  • Page 28

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 28 E. Installation for Fan (Optional) On units already installed, removal of decorative front, surround and gas insert is required. • Detach fl exible liner from back of unit if insert is installed. • Remove the four screws on the cover pla[...]

  • Page 29

    29 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 11 F inishing A. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as speci fi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of nonc[...]

  • Page 30

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 30 A. Remove Glass Assembly See Section 12.H. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or u[...]

  • Page 31

    31 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 G. Install the Log Assembly Log Set Assembly: LOGS-NDI30 Models: NDI30, NDI30-SP Log #1 (SRV2226-701) Position Log #1 as shown in Figure 2. Note additional placement instructions in Figure 1. Set the rear log (Log #1) on the log shelf. Positi[...]

  • Page 32

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 32 Log #4 (SRV2226-703) : Position Log #4 as shown in Figure 7. See Figure 1 and Figure 2 for additional details. Place the top end of log #4 on the fl at spot of Log #1. Position the forked end of Log #4 around the far left grate tine. Rotate [...]

  • Page 33

    33 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 G. Install the Log Assembly Log Set Assembly: LOGS-NDI35 Models: NDI35, NDI35-SP CAUTION: Logs are fragile, handle with care. Log #1 (SRV2224-701) Position Log #1 as shown in Figure 3. Note additional references in Figure 2. Set the log on th[...]

  • Page 34

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 34 2224-935 Log #4 (SRV2224-703) : Position Log #4 as shown in Figure 8. See Figure 2 and Figure 3 for additional details. Place the top end of log #4 on the fl at spot of Log #1. Position Log #4 so the groove located on the right side of the f[...]

  • Page 35

    35 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 I. Air Shutter Setting Air shutter settings should be adjusted by a qualifi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs[...]

  • Page 36

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 36 A. Standing Pilot Ignition System 13 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a[...]

  • Page 37

    37 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. (Continued) C. V alve. T urn the valve knob to the ON position. Place the ON/ OFF switch in the ON position. T ake a reading with a millivolt meter at the thermopile ter[...]

  • Page 38

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 38 B. IntelliFire Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor a[...]

  • Page 39

    39 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 Symptom Possible Cause Corrective Action 4. Pilot lights but contin- ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.) A. A shorted[...]

  • Page 40

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 40 14 R eference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Figure 14.1 Appliance Dimensions A H B C D E I G F N M L K J O R Q P S GAS LINE ACCESS ELECTRICAL ACCESS T MODEL DIMENS[...]

  • Page 41

    41 Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 B. V ent Kits Components Direct V ent Flex Liner Kits (see Figure 14.2) LINK-DV30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter . LINK-DV4-30B: Masonry 3 inch fl ex[...]

  • Page 42

    Heatilator • NDI30, NDI30-SP , NDI35, NDI35-SP , NDI30-SPFK, NDI35-SPFK • 2226-900 Rev . G • 4/1 1 48 Heatilator , a brand of Hearth & Home T echnologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www .heatilator .com D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of yo[...]