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Heatilator Direct Vent Gas Appliance EDV3633 manual

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Table of contents for the manual

  • Page 1

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 1 Model(s): EDV3633, EDV3633L, EDV3633I, EDV3633IL Direct V ent Gas Appliance Owner ’ s Manual Installation and Operation Installation and service of this appliance should be performed by quali fi ed personnel. Hearth & Home T echnologies suggests NFI certi fi ed or factory-trained profes[...]

  • Page 2

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: ___________________________[...]

  • Page 3

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, if not a[...]

  • Page 4

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 4  = Contains updated information. 14 Appliance Setup A. Remove Packaging Materials 46 B. Remove Glass Assembly 46 C. Logs 46 D. Place Lava Rock, Rockwool 46 E. Replace Glass 47 F . Install Floor Cover 47 G. Grilles and Screen 47 H. Air Shutter Setting 48 I. Accessories 48 15 T roubleshooting [...]

  • Page 5

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 5 B. W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of Ame[...]

  • Page 6

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 6 This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron com[...]

  • Page 7

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 7 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as de fi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certi fi ed[...]

  • Page 8

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall ex[...]

  • Page 9

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 9 Fixed Glass Assembly SECTION 14.K. Log Set (not shown) SECTION 2.B. Mantel SECTION 13.A. Hearth (not required) Clear Space SECTION 2.D. Fan Kit SECTION 2.C Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before reading and understanding operating instr[...]

  • Page 10

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 10 Clear space 3 ft (914 mm) in front of appliance D. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may dam[...]

  • Page 11

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 1 1 H. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong bat- tery life, remove them when using the transformer . A. This appliance is equipped with an ignition device which automatically lights the pil[...]

  • Page 12

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 12 I. Lighting Instructions (Standing Pilot) A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly . B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier tha[...]

  • Page 13

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 13 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace of f and allow it to completely cool. • Remove fi xed glass assembly . See Section 14.B. • Clean fi xed glass assembly . See Section 3. • Replace the fi xed g[...]

  • Page 14

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 14 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO [...]

  • Page 15

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 15 V enting Frequency: Seasonally By: Homeowner T ools needed : Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow , debris, etc. • V erify termination cap clearance to subsequent construction (building[...]

  • Page 16

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 16 (Either cobrahead or SIT) PRODUCT SPECIFIC Figure 3.1 IPI Pilot Flame Patterns Figure 3.2 Standing Pilot Flame Patterns[...]

  • Page 17

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 17 Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10) Ceiling Firestop on floor of attic (SECTION 8) V ent Pipe (SECTIONS 7, 8, 10) Framing/Header (SECTION 5) Gas Line (SECTION 1 1) Framing Headed off in Ceiling Joists (SECTION 8) Mantel & Mantel Leg (SECTION 13[...]

  • Page 18

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 18 B. Design and Installation Considerations Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. Installation MUST comply with loc[...]

  • Page 19

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 19 5 5 F raming and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). W ARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to [...]

  • Page 20

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 20 Combustible flooring may be installed next to the front of the appliance. C B A Drywall 0 in. 3/4 in. (19 mm) 0 in. to floor D 30 in. (762 mm) to ceiling 36 in. (914 mm) Combustible Object B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas app[...]

  • Page 21

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 21 Measured from top of fireplace opening (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 8-3/4 9-1/2 10-1/4 11 1 1-3/4 12-1/2 13-1/4 14 14-3/4 15-1/2 16-1/4 17 17-3/4 18-1/2 19-1/4 20 30 in. minimum to ceiling D. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum c[...]

  • Page 22

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 22 Measure vertical clearances from this surface. Measure horizontal clearances from this surface. A. V ent T ermination Minimum Clearances Figure 6.2 Clearance T o Horizontal T ermination Cap (See Figure 6.5 for speci fi c clearances) Figure 6.1 Minimum Height From Roof T o Lowest Discharge Ope[...]

  • Page 23

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 23 Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12 in. (30 cm) minimum. * B Clearance to window or door that may be opened – 10,000 BTUs or less, 6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over 50,000 BTUs, 12 in. (30 cm) minimu[...]

  • Page 24

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 24 Horizontal V ertical 8-1/2 in. 8-1/2 in. 12 in. On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A. Approved Pipe This appliance is approved for use with Hearth & Home T echnologies SLP venting systems. Refer to Sectio[...]

  • Page 25

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 25 T o replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally . • SUBTRACT 1-1/2 ft. from the total H measu[...]

  • Page 26

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 26 4 ft min. (1.22 m) 25 ft max. (7.62 m) H 1 V 1 H 2 H 3 Installed Horizontally Installed V ertically H 2 Figure 7.5 T wo Elbows Note: For c or n er i ns ta ll ati on s: A 6 in. ( 1 52 mm ) sect ion of straight p i p e m a y n e e d t o b e a t t a c h e d to the appliance before a 9 0 º elbow [...]

  • Page 27

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 27 Figure 7.6 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H 1 V 2 H 2 V 1 V 1 min. V 1 + V 2 max. H 1 +H 2 max. ft m ft m ft m 1 0.30 24 7.32 19 5.79[...]

  • Page 28

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 28 2. T op V ent - V ertical T ermination No Elbow Figure 7.7 Figure 7.8 T wo Elbows Note: If installing a vertical vent/ termination off the top of the ap- pliance, the fl ue restrictor should be used. 12 ft (3.66 m) min. 60 ft (18.29 m) min. 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum hor[...]

  • Page 29

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 29 Figure 7.9 2. T op V ent - V ertical T ermination - (continued) Three Elbows 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m)[...]

  • Page 30

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 30 WAL L No combustible framing to be located within shaded area. 2 x 4 or 2 x 6 header Drywall 3 in. (76 mm) 1 in. (25 mm) 3/4 in. (19 mm) minimum to perpendicular wall. Air space clearance to bottom and sides of horizontal pipe must be at least 1 in. (25 mm) Note: Heat shields MUST overlap by a[...]

  • Page 31

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 31 3 fasteners per side Ceiling firestop installed below ceiling. Ceiling firestop installed above ceiling. Install attic insula- tion shields before or after installation of vent system. Attic Above 9 in. (229 mm) Hole should measure 9 in. x 9 in. (229 mm x 229 mm) inside to inside 9 in. (229 mm[...]

  • Page 32

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 32 Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Bend 4 tabs inward 90° to maintain clearance D. Install Attic Insulation Shield W ARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home T echnolo[...]

  • Page 33

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 33 A. Securing and Leveling the Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown-in insulation. Make sure insulation and oth[...]

  • Page 34

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 34 A. Assemble V ent Sections T o attach the fi rst vent component to the starting collars of the appliance • Lock the vent components into place by sliding the pipe section onto the collar . • Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lo[...]

  • Page 35

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 35 Figure 10.4 Securing V ertical Pipe Sections Figure 10.5 Securing Horizontal Pipe Sections D. Disassemble V ent Sections • Rotate either section (see Figure 10.6) so the seams on both pipe sections are aligned as shown in Figure 10.7. • Pull carefully to separate the pieces of pipe. C. Sec[...]

  • Page 36

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 36 E. Installing Metal Roof Flashing Note: Skip this section if using the R F 4 - 8. • See minimum vent heights for various pitched roofs (Figure 10.8) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe sections extending through the roof as [...]

  • Page 37

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 37 F . Install RF4-8 The RF4-8 may be used in place of the roof fl ashing and storm collar (Sections 10.E. and 10.H.) Pipe must be supported within 12 in. (305 mm) of the roo fl ine using plumbers strapping or an SLP-FS when using the RF4-8 Flashing. Refer to Sect. 10.C. Securing V ent Sections[...]

  • Page 38

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 38 H. Assemble and Install Storm Collar CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa- tion. Sheet metal edges are sharp. • Connect both halves of the storm collar with two screws (see Figure 10.15). • Wrap the storm collar around[...]

  • Page 39

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 39 I. Install Heat Shields and Horizontal T ermi- nation Cap Important Notice: Heat shields may not be fi eld constructed. W ARNING! Risk of Fire! T o prevent overheating and fi re, heat shields must extend through the entire wall thick- ness. • DO NOT remove the heat shields attached to the [...]

  • Page 40

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 40 INTERIOR Heat Shield or Extended Heat Shield W all Shield Firestop Heat Shield 1-1/2 in. (38 mm) min. overlap SHEA THING V ent depth from back of appliance to outside surface of exterior wall (see chart below) Slip Section can be extended Inner V ent Outer V ent EXTERIOR Figure 10.17 V enting [...]

  • Page 41

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 41 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts. B. Gas Pressure • Optimum appliance performance requires proper input p[...]

  • Page 42

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 42 Red or Black Button Figure 12.1 Ignitor Button B. Standing Pilot Ignition System Wiring • Refer to Figure 12.2, Standing Pilot Wiring Diagram • The standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. • A 1 10 V AC junction box MUST be installed for use w[...]

  • Page 43

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 43 E. Electrical Service and Repair W ARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Box To Junct[...]

  • Page 44

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 44 G. W all Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.5): • The power supply for the appliance must be brought into a switch box. • The power can then be supplied from the switch box to the appliance using a min[...]

  • Page 45

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 45 A 2 in. (51 mm) min. from fireplace opening to perpendicular wall Mantel Leg or Perpendicular W all To p o f Appliance Drywall A Measured from top of fireplace opening (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 8-3/4 9-1/2 10-1/4 11 11 - 3 / 4 12-1/2 13-1/4 14 14-3/4 15-1/2 16-1/4 17[...]

  • Page 46

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 46 1 4 14 Applianc e Setup A. Remove Packaging Materials Face parts are shipped in tube on glass protector . T o remove glass protector unlatch top glass latches and remove glass protector . B. Remove Glass Assembly W ARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect [...]

  • Page 47

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 47 Figure 14.6 Placement of Rockwool • Place a small amount of 1/2 in. (13 mm) diameter pieces (dime-size) of rockwool on the burner pan so that the rockwool touches but does not cover the holes in the burner pan. This will provide the “glowing embers” look. It is not necessary to use the e[...]

  • Page 48

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 48 H. Air Shutter Setting This appliance has an adjustable air shutter (which controls the primary air) that can be accessed under the valve compartment located under the fi rebox assembly (Figure 14.13). The air shutter is factory set for the mini- mum vertical vent run. If your installation ha[...]

  • Page 49

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 49 A. Standing Pilot Ignition System 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service technician in the diagnosi[...]

  • Page 50

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 50 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. (Continued) C. Failed valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than 125mV . [...]

  • Page 51

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 51 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and p[...]

  • Page 52

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 52 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.) A. A shorted or loos[...]

  • Page 53

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 53 1 6 16 Reference Materials 10-7/8 in. 276 mm 10-7/8 in. 276 mm 17-1/8 in. 435 mm 33-1/4 in./845 mm 35-1/2 in./902 mm 20-5/8 in. 524 mm 33-1/2 in. 851 mm 28-1/2 in. 724 mm 3 in. 76 mm 5 in. 127 mm 6-1/2 in. 165 mm 3/4 in. 19 mm 5-3/8 in. 137 mm 2-3/16 in. 56 mm 12-5/8 in. 321 mm Alternative Gas[...]

  • Page 54

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 54 B. V ent Components Diagrams 8-3/4 in. 222 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 6 in. 152 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 9-7/8 in. 251 mm 6-1/2 in. 165 mm 9-1/4 in. 235 mm SLP-45 - 45° Elbow SLP-90ST - 90° Elbow Effective Height/ Length Effective Height/Length Pipe inches mm SLP4 4 102[...]

  • Page 55

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 55 B. V ent Components Diagrams (continued) Figure 16.3 SLP Series V ent Components SLK-SNKD Snorkel T ermination Cap SLP-TVHW V ertical T ermination Cap PVK-80 Power V ent DVP-FBHT Horizontal T ermination Cap (This termination cap requires an SL-2DVP adapter when used with SLP Pipe) SLP-TRAP1 Ho[...]

  • Page 56

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 56 C. Service Parts Service Parts 08/08 4 5 6 7 8 9 10 15 16 14 13 12 11 Service Parts Diagram Ecilpse DV Log Set Assembly EDV3633 2 3 1 Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: Active Service Parts 08/08 Service Parts List Eclipse DV IMPORT ANT : THIS IS DA TED INFORMA[...]

  • Page 57

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 57 C. Service Parts (continued) Service Parts 08/08 4 5 6 7 8 9 10 15 16 14 13 12 11 Service Parts Diagram Ecilpse DV Log Set Assembly EDV3633I, EDV3633IL 2 3 1 Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: Active Service Parts 08/08 Service Parts List Eclipse DV Beginning M[...]

  • Page 58

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 58 C. Service Parts (continued) Service Parts 08/08 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot[...]

  • Page 59

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 59 D. Optional Components • GFK10 T ransaxial Fan Kit • RC BA TT -HTL Battery-operated Remote Control • RC SMART -HTL Remote Control (Requires 1 10 volt) • SCKP-EHS Standing Pilot Natural to Propane Gas Conversion Kit • DCKP-EHS Intermittent Pilot Natural to Propane Gas Conversion Kit ?[...]

  • Page 60

    Heatilator • Eclipse • 4049-229 Rev F • 1 1/08 60 E. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , please visit www .heatilator .com. - NOTES - ________________________________________________________________________________ ______________________[...]