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Heatmaster HM 60 N manual

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Table of contents for the manual

  • Page 1

    66400501 Installation, Operating and Servicing Instructions HM 60 N / 70 N / 100 N / 150 JUMBO HM 60 N / 70 N / 100 N With A CV BG 2000-S premix gas burner HM 60 N / 70 N / 100 N With A CV BM 101 oil burner HM 150 JUMBO With A CV BM 151 oil burner HeatMaster e xcellence in hot water[...]

  • Page 2

    1 INTENDED USERS OF THESE INSTR UCTIONS These instructions are intended for - specifying engineers - installing engineers - end-users - servicing engineers SYMBOLS The follo wing symbols are used in these instr uctions: Essential instruction for operating the system correctly . Essential instruction for personal saf ety or en vironmental protection[...]

  • Page 3

    2 DESCRIPTION OPERA TING PRINCIPLE The HeatMaster is a high performance, direct fired hot water stor age heater , which has indirect heat transfer due to its T ank-in-T ank construction. At the hear t of the HeatMaster is a stainless steel cylinder through which the flue tubes pass. This is surrounded b y a mild steel shell containing the primar y [...]

  • Page 4

    3 DESCRIPTION Thermal reset high limit thermostat Manual reset high limit thermostat Primar y safety valv e Low water pressure switch Control thermostat Domestic cold water inlet Combustion chamber T op cover Insulation F eatures of HeatMaster 70 N / 100 N Safety f eatures of the HeatMaster 60 N Domestic hot wa ter outlet Burner chamber plate Prima[...]

  • Page 5

    4 DESCRIPTION Thermal reset high limit thermostat Manual reset high limit thermostat Primar y safety valv e Low water pressure switch Control thermostat Thermal reset high limit thermostat Manual reset high limit thermostat Primar y safety valv e Low water pressure switch Control thermostat Safety f eatures of the HeatMaster 70 N and 100 N Safety f[...]

  • Page 6

    5 TECHNICAL SPECIFICA TION MAXIMUM OPERA TING CONDITIONS Maximum service pressure (tank full of water) - Primar y circuit: 3 bar - Secondary circuit: 10 bar T est pressure (tank full of water) - Primar y circuit: 4.5 bar - Secondary circuit: 13 bar Operating temperature - Maximum temperature: 90 °C W ater quality • Chlorures: < 150 mg/l (304)[...]

  • Page 7

    6 TECHNICAL SPECIFICA TION DIMENSIONS The units are delivered fully assemb led, tested and packed on a timber base with shockproof edges and protected b y heat-shrunk plastic film. On reception and after unpacking, chec k the equipment for damage. For transport pur poses, ref er to the weight (page 5) and dimensions given below . D G F E J H B A K [...]

  • Page 8

    7 TECHNICAL SPECIFICA TION D G F E J H B K A C D A C C/2 A K H J E C D F G 562 HeatMaster 150 Jumbo HeatMaster 70 N and H eatMaster 100 N Without burner With ACV BG 2000-S premix gas burner[...]

  • Page 9

    8 BOILER ROOM Important •K eep vents free at all times . • Do not store inflammable products in the boiler room. • Do not store corrosiv e products near the boiler, such as paints, solvents , chlor ine, salt, soap and other cleaning products. • If you smell gas, do not s witch on the light or light a flame. T ur n of f the mains gas tap at [...]

  • Page 10

    9 INST ALLA TION Balanced flue boiler connection type: C • C13: concentr ic horizontal connection • C33: concentr ic vetical connection • C53: parallel chimney connection • C63: concentr ic vertical connection without ter minal (only in Germany and Luxembourg). C53 C13 C33 2 m min. 150 min. 120 Maximum length concentric : 6 metres Maximum l[...]

  • Page 11

    10 INST ALLA TION Example of heating + storage connection Recommended for applications requiring a high peak flow . Example of series connection Prefer able for high temperature applications with up to three units . Example of parallel connection Recommended for applications with a high contin uous flow . D ANGER! As a safety measure against scaldi[...]

  • Page 12

    11 INST ALLA TION HEA TING CONNECTION The HeatMaster has two connections at the rear that can be used to connect a central heating circuit. Connecting a heating system may reduce the domestic hot water perf or mance. Expansion The HM 60 is fitted with an 8 litre expansion v essel. HM 70/100 models are fitted with two 10 litre e xpansion vessels, an[...]

  • Page 13

    12 ELECTRICAL CONNECTIONS Po wer supply The boiler operates with a 230 V - 50 Hz single phase supply . A double pole isolator with a 6 amp fuse or a 6 amp MCB must be fitted outside the boiler to allow pow er to be shut off dur ing servicing and before any repairs are carried out on the boiler . Conformity Boiler installation must comply with the p[...]

  • Page 14

    13 INST ALLA TION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L1 N T1 T2 S3 B4 L1 N T1 T2 S3 1 3 5 4 2 1 1 2 1 2 220/240V ~ 50 Hz ph n C 21 C C C 1 A2 A1 A1 A2 11 6 1 9 5 4 4 16 17 2 19 7 6 5 13 103 ° C 95 ° C 10 - 100 ° C 6,3 A 14 18 12 11 15 Electrical connection HeatMaster 150 Jumbo Y/Gr Br W Pk G B Or Br Bk B BR R Or W W W V Or V Bk B[...]

  • Page 15

    FILLING THE HO T W A TER AND HEA TING CIRCUITS IMPORT ANT Hot water tank must be pressurised bef ore the heating circuit is filled. 1. Close the primar y circuit filling valves (A) 2. Open the stop valv e (B) and the drawoff tap (C). When water flows out of the tap , the hot water tank is full and the draw off tap (C) should be closed. 3. Fill the [...]

  • Page 16

    15 BURNER FEA TURES A CV BG 2000-S PREMIX GAS BURNERS Description The burner tube is coated with metal fibre (NIT) which, in addition to its remarkable heat exchange capabilities , gives greater durability . The main components are a venturi and one (model 60 and 70) or two (model 100) gas valv es, technology specially dev eloped by Honeywell f or [...]

  • Page 17

    16 B. Bl ue Bk. Black Br . Brown G. Grey Gr . Green Y. Y ellow Y/Gr . Y ellow / Green Electrical connections B. Bl ue Bk. Black Br . Brown G. Grey Gr . Green Y. Y ellow Y/Gr . Y ellow / Green Electrical connections Burner electr ical connection BG 2000-S/60 and BG 2000-S/70 L1 N 123 456 7 8 9 1 0 1 1 1 2 S3 B4 N T2 T1 L1 Burner electr ical connecti[...]

  • Page 18

    17 BURNER FEA TURES Ignition electrode Burner tube Gas valv e V enturi Ionisation probe Burner chamber plate insulation Ignition electrode Burner tube Gas valv e V enturi Ionisation probe Burner chamber plate insulation Chamber plate Relay Burner plug connector F an power plug Gas inlet Fa n P otentiometer setting Chamber plate Relay Burner plug co[...]

  • Page 19

    18 BURNER FEA TURES HeatMaster 60, 70 and 100 Gas burner features - BG 2000 HM 60 N HM 70 N HM 100 N HM 100 N HM 150 Jumbo + BG 2000-S/60 + BG 2000-S/70 + BG 2000-S/100 + gas pressure + gas pressure jet burner jet burner Input kW 69.9 69.9 85.0 96.8 154 Output kW 63.0 63.0 77.4 90.0 139.1 Combustion efficiency - natural gas % 91.2 91.5 92.9 92.9 91[...]

  • Page 20

    19 BURNER FEA TURES A CV BM 101 AND BM 151 OIL BURNERS Description The use of new technology enab les our medium output bur ners to meet current performance and emissions quality requirements. These burners are fitted with high quality components including a two-stage oil pump that permits soft star t. Components: - Landis & Gyr relay - A.E.G. [...]

  • Page 21

    20 SER VICE INTER V ALS A CV recommends that boilers should be ser viced at least once a year . The burner must be serviced and tested by a competent engineer . If a boiler is subject to heavy use, it ma y require ser vicing more than once a year - consult A CV for advice. SER VICING THE BOILER 1. T ur n OFF the on/off switch on the boiler control [...]

  • Page 22

    21 MAINTENANCE SER VICING THE SAFETY DEVICES - Check that all thermostats and safety de vices are working properly . - T est the safety v alves on the central heating and hot water circuits . SER VICING THE BURNER Oil burner - Check and if necessary clean the main filter on the oil line. - Check the alignment of the nozzle: check, clean or change t[...]

  • Page 23

    22 USER GUIDE USING THE BOILER Y our system should be serviced at least once a year by a qualified engineer. If the boiler is subject to heavy use, it may require servicing more than once a year - consult your service engineer for advice. Starting the burner: In normal operation, the b urner star ts automatically whenever the boiler temperature fal[...]

  • Page 24

    B A HeatMaster 150 Jumbo 23 USER GUIDE Heating system pressure Fr om time to time you ma y need to top up the heating system pressure. This pressure is indicated by the combined temperature and pressure gauge on the boiler control panel. The minimum pressure when the boiler is cold should be 1 bar . The precise operating pressure required depends o[...]

  • Page 25

    24 USER GUIDE RESETTING THE PRESSURE JET OIL OR GAS B URNER • HM 60 N and HM Jumbo 150 ➠ the lock out indicator is situated on the bur ner . • HM 70 N and 100 N ➠ the lock out indicator is situated on the bur ner and on the control panel. The red warning light indicates an operating fault. W ait five minutes before resetting the b urner . T[...]

  • Page 26

    25 SERVICE RECORD Date installed : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Model : Serial number : Heating system pressure setting : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : INST ALLA TION DET AILS Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and sign[...]

  • Page 27

    26 SERVICE RECORD Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : Date serviced : % CO 2[...]

  • Page 28

    27 SERVICE RECORD Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : Date serviced : % CO 2[...]

  • Page 29

    28 SERVICE RECORD Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Oil Remarks : ❏❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : Date serviced : % CO 2[...]

  • Page 30

    INTERNA TIONAL A CV international n.v KERKPLEIN, 39 B-1601 RUISBR OEK - BELGIUM TEL.: +32 2 334 82 20 F AX: +32 2 378 16 49 E-MAIL: international.info@acv-world.com BELGIUM A CV BELGIUM n v/sa KERKPLEIN, 39 B-1601 RUISBR OEK-BELGIUM TEL.: +32 2 334 82 40 F AX: +32 2 334 82 59 E-MAIL: belgium.info@acv-world.com CHILE ALBIN TRO TTER Y ACV L TDA SAN P[...]