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Hill Phoenix ORB manual

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Table of contents for the manual

  • Page 1

    HANDBOOK INST ALLA TION & OPERA TION REACH-IN BEVERAGE CASES P057333G Rev . 12 6/06 MODEL: ORB, ORBH, ONRB & ONRBH COMPONENT[...]

  • Page 2

    [...]

  • Page 3

    Welcome to the ORIGIN 2 display case family . We’r e very pleased you joined us. This installation and operation handbook has been especially prepar ed for everyone involved with ORIGIN 2 display cases – owners, managers, installers and maintenance personnel. Y ou’ll find this book different than traditional manuals. The most dramatic differ [...]

  • Page 4

    [...]

  • Page 5

    1 T ABLE OF CONTENTS GENERAL INFORMA TION – P AGES 3 - 8 General information, first step recommendations and case dimensional drawings. THE USE OF CASTERS – P AGE 9 Cases roll on casters–general use and caster r emoval. LINE-UP – P AGES 10 - 11 A twelve step procedur e for initial case lineup with illustrations. TRIM-OUT – P AGES 12 - 13 [...]

  • Page 6

    2[...]

  • Page 7

    3 GENERAL INFORMA TION DESCRIPTION OF CASES : The refrigerated display cases described in this handbook are part of the Hill PHOENIX , Origin 2 design series. Specifically cover ed in this manual are models ORB reach-in beverage, ORBH high r each-in beverage, ONRB narrow r each-in bev- erage, & ONRBH high narrow r each-in beverage. STORE CONDIT[...]

  • Page 8

    4 41 7/16 in [105.2 cm] 81 1/4 in [206.3 cm] 83 1/4 in [211.5 cm] 6 13/16 in [17.2 cm]* 42 11/16 in [108.4 cm] COIL PLENUM 30 7/8 in [78.4 cm] 59 in [149.9 cm] 62 3/8 in [158.4 cm] (Door Height) 64 in [162.6 cm] (Frame Height) C L 34 11/16 in [88.1 cm] 31 9/16 in [80.2 cm] 10 in [25.4 cm] JUNCTION BO X (ST AND ARD) 8 in [20.3 cm] WIRING-T O-T OP (O[...]

  • Page 9

    5 NO TES: * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS z ENDS ADD APPRO XIMA TEL Y 1 INCH T O CASE HEIGHT z WIRING-TO-THE-T OP- ADDS APPRO XIMA TEL Y 1 INCH T O CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A W ALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENG[...]

  • Page 10

    6 C L NO TES: * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS z ENDS ADD APPRO XIMA TEL Y 1 INCH T O CASE HEIGHT z WIRING-TO-THE-T OP- ADDS APPRO XIMA TEL Y 1 INCH T O CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A W ALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL [...]

  • Page 11

    7 NO TES: * STUB-UP AREA ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS z ENDS ADD APPRO XIMA TEL Y 1 INCH T O CASE HEIGHT z WIRING-T O-THE-T OP- ADDS APPRO XIMA TEL Y 1 INCH T O CASE HEIGHT z A 2" MINIMUM AIR GAP IS REQUIRED BETWEEN THE REAR OF THE CASE AND A W ALL z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LEN[...]

  • Page 12

    149 1/4" 97 3/16" 48 7/16" 5 DOOR CASE FRONT OF CASE 119 1/4" (4dr CASE) 143 1/4" (12' CASE) 38 13/16" (4dr CASE) 44 5/8" (12' CASE) 4 DOOR CASE FRONT OF CASE 77 3/16" (4dr CASE) 92 5/8" (12' CASE) 59 1/4" 4" 2 DOOR CASE FRONT OF CASE 6" 6" 89 1/4" (3dr CASE) 95 1/[...]

  • Page 13

    9 CASES MOVE ON CASTERS FOR EASIER INST ALLA TION ORIGIN 2 cases are manufactur ed and shipped to stores with casters installed on the base frame to make the job of moving cases easier for everyone involved with the manufacturing, shipping and instal- lation process. Casters not only speed up the process, but they also reduce the chance of damage f[...]

  • Page 14

    10 5 Set Shims On Basehorse Locations Locate basehorse positions along chalk lines. Spot shim packs at each basehorse location. LINE UP 1 Consult With General Contractor Ask the general contractor if there have been changes in the building dimensions since the print you are using was issued. Also, ask the points of refer ence from which you should [...]

  • Page 15

    11 Ask about our case installation video available by request thr ough your local Hill PHOENIX Sales or Field Service Representative. 12 Add Sealant to T op Case Joint. Once cases are pushed tightly togeth- er and bolted run a bead of sealant along the top joint. 11 Bolt Cases T ogether Using Bolt Holes Provided Push cases tightly together . Bolt c[...]

  • Page 16

    12 56 Apply acrylic tape over pipe chase seam. T ape is found with the ship loose items and acts as a watershed preventing water from settling in case joint. Seal joints along pipe chase seam with the caulk provided. Now that cases have been positioned and leveled, you may proceed to trim-out case line- up. T rim parts have been designed to be appl[...]

  • Page 17

    11 10 9 12 Attach the upper kickplate retainer , which is shipped loose with the case. Line up the retainer with the kickplate bracket and secure with the scr ews provided. The kickplate brackets ar e shipped loose with the ORZ and ORZH models but come installed on the ONRZ and ONRZH models. If the case has a Streamlyne fr ont style the bumper may [...]

  • Page 18

    C L 31 9/16 in [80.2 cm] (ST AND ARD) 35 1/8 in [89.2 cm] (ST AND ARD) ** 28 5/8 in [72.7 cm] (ST AND ARD) 39 1/4 in [99.7 cm] (ST AND ARD) REFRIGERA TION 1 1/2 in [3.8 cm] {END} 8 11/16 in [22.1 cm] FRONT OF CASE NOTES: ** RECOMMENDED STUB-UP CENTERLINE FOR ELECTRICAL AND HUB DRAINS z SUCTION LINE (ALL LENGTHS) 1/2" z LIQUID LINE (ALL LENGTHS[...]

  • Page 19

    15 PLUMBING The drain outlet is located front and center of the cases for convenient access and is especially molded out of ABS material. The “P” trap, furnished with the case, is construct- ed of schedule 40 PVC pipe. Care should be given to assure that all connections ar e water tight and sealed with the appropriate PVC or ABS cement. The lin[...]

  • Page 20

    16 ELECTRICAL HOOKUP For case-to-case wiring, run “greenfield”, or other conduit, between junction boxes. When connecting to the junction box on the bottom left side of the case, field wiring should exit the junction box from the right hand side, furthest away from case wiring, incr easing room inside for wire connecting. Electrical hookups are[...]

  • Page 21

    17 BALLASTS ACCESS The electronic ballasts that operate the vertical prism door lights ar e located in the door frame for Anthony ® door frames. ANTHONY ® FRAMES 1. REMOVE CORNER BEADS (2) 2. REMOVE ACCESS COVER 3. REPLACE BALLAST ANTHONY ® FRAMES STEPS TO REPLACE THE BALLAST 1 . CORNER BEAD 2. ACCESS COVER 3. BALLAST DOOR MULLION LIGHT 1. CORNE[...]

  • Page 22

    18 BALLAST LOCA TIONS PO WER LEADS LAMP LEADS LAMP 1 LAMP 2 LAMP 3 FIL TER BALLAST FOR LAMP 2 BALLAST FOR LAMPS 1 & 3 PO WER LEADS LAMP LEADS LAMP 1 FIL TER BALLAST FOR LAMPS 3 & 4 LAMP 2 LAMP 3 LAMP 4 BALLAST FOR LAMPS 1 & 2 2 DOOR MODELS 3 DOOR MODELS[...]

  • Page 23

    19 PO WER LEADS LAMP LEADS LAMP 1 FIL TER BALLAST FOR LAMPS 4 & 5 LAMP 2 LAMP 3 LAMP 4 LAMP 5 BALLAST FOR LAMP 3 BALLAST FOR LAMPS 1 & 2 PO WER LEADS LAMP LEADS LAMP 1 BALLAST FOR LAMPS 5 & 6 FIL TER LAMP 2 LAMP 3 LAMP 4 LAMP 5 LAMP 6 BALLAST FOR LAMPS 3 & 4 BALLAST FOR LAMPS 1 & 2 4 DOOR MODELS 5 DOOR MODELS[...]

  • Page 24

    20 WIRING DIAGRAMS- 15 16 ORB, ORBH, ONRB & ONRBH 2 DOOR[...]

  • Page 25

    21 WIRING DIAGRAMS- 15 16 ORB, ORBH, ONRB & ONRBH 3 DOOR - 8’[...]

  • Page 26

    22 WIRING DIAGRAMS- 15 16 ORB, ORBH, ONRB & ONRBH 4 DOOR - 12’[...]

  • Page 27

    23 WIRING DIAGRAMS- BLACK WHITE RED C15706P1 HARNESS YELLOW/BLACK YELLOW YELLOW BLUE COMP. ROOM COMP. ROOM OPT DEFROST 19 120V LIGHTS 12 21 11 23 20 208/240V L1 WHITE YELLOW GREEN BLACK YELLOW BLK 120V FANS 54 3 WHITE INSIDE CASE M1 FAN MOTOR J4 P4 M2 FAN MOTOR M5 FAN MOTOR TO TO OR J.BOX ON TOP FRONT J.BOX MULLION HEATER HEATED GLASS ASSEMBLY FRAM[...]

  • Page 28

    24 WIRING DIAGRAMS- BLACK WHITE RED C15706P1 HARNESS YELLOW/BLACK YELLOW YELLOW BLUE COMP. ROOM COMP. ROOM OPT DEFROST 19 120V LIGHTS 12 21 11 23 20 208/240V L1 WHITE YELLOW GREEN BLACK YELLOW BLK 120V FANS 54 3 WHITE INSIDE CASE M1 FAN MOTOR M2 M5 TO TO OR J.BOX ON TOP FRONT J.BOX MULLION HEATER HEATED GLASS ASSEMBLY FRAME "U" TYPE HEATE[...]

  • Page 29

    25 WIRING DIAGRAMS- GFI[...]

  • Page 30

    26 CASE OPERA TION Glass Door Reach-in Beverage Mer chandiser ORB - 2, 3, 4, 5 & 6-door All measurements are taken per ARI 1200 - 2002 specifications. Medium T emperature Defrost Schedule No. Per Day Hours 1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm COMPONENT 5 If timed off defrost is utilized. If electric or hot[...]

  • Page 31

    27 High Glass Door Reach-in Beverage Mer chandiser ORBH - 2, 3, 4, 5, 6-door , 8’ & 12’ COMPONENT All measurements are taken per ARI 1200 - 2002 specifications. Medium T emperature Defrost Schedule No. Per Day Hours 1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm 1 Not applicable. Maximum Lighting 120 V olts Amps[...]

  • Page 32

    28 CASE OPERA TION 1 Not applicable. All measurements are taken per ARI 1200 - 2002 specifications. Medium T emperature Defrost Schedule No. Per Day Hours 1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm 6 If timed off defrost is utilized. If electric or hot gas defr ost is utilized case only requires 1 defrost per day . [...]

  • Page 33

    29 1 Not applicable. All measurements are taken per ARI 1200 - 2002 specifications. Medium T emperature Defrost Schedule No. Per Day Hours 1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm Maximum Lighting 120 V olts Amps 1.50 1.90 2.40 2.90 W atts 180 228 288 348 T ypical per Light Row 120 V olts Amps NA 1 NA NA NA W atts[...]

  • Page 34

    30 DEFROST AND TEMP CONTROL This case is equipped with either Electric, Hot Gas, or Timed-Off defr ost at the owners option. The sensor bulb and probe for electric defrost termination contr ol, the sensor bulb for timed-off defr ost termination control, and the sensor bulb for temperatur e control ar e all located behind the rear baf fle at the loc[...]

  • Page 35

    31 AIR FLOW AND PRODUCT LOADING Cases have been designed to provide maxi- mum product capacity within the r efrigerated air envelope. It is important that you do not overload the food product display so that it impinges on the air flow pattern. DISCHARGE..............1 LOAD LIMIT ...............2 AIR FLOW ..................3 RETURN AIR GRILL...4 Ov[...]

  • Page 36

    32 USE AND MAINTENANCE CASE CLEANING Case is designed to facilitate cleaning. There is a wide radius formed on the front and back of the inside bottom of the tank (ORB & ORBH) that helps accelerate liquid flow and eliminates difficult-to-clean sharp corners. All surfaces pitch to a deep-drawn drain trough that angles towar d the front and cente[...]

  • Page 37

    33 37 37 37 37 37 37 37 37 37 37 37 37 37 37 F ANS The evaporator fans are equipped with either 9 watt fan motors, 1550 RPM’ s, or 12 watt fan motors, 1650 RPM’ s. Both motors have a counter clockwise rotation when viewed fr om the shaft end. The fan blades are 8” in diameter and the blades ar e pitched as shown on the chart below . It is imp[...]

  • Page 38

    34 P AR TS ORDERING 23 24 11 9 1 2 17 88 E02 E01 55 4 87 10 15 20 23 E08 E09 E11 E10 E20 12 13 69 81 82 83 25 56 78[...]

  • Page 39

    35 Model ORB, ORBH, ONRB & ONRBH Location Part Descriptions Number 1 Kickplate , Storm Grey 2 Master Bumper , 3/4, 1/2, Featherstone, Smoke, White, French V anilla, Black 3 Lower Front Panel , Painted Custom Color (Not Shown) 4 Color Band , Painted Custom Color or Stainless 9 Deck Pan , Painted, Unpainted 10 Wir e Shelving , White, With or With[...]

  • Page 40

    36 P AR TS ORDERING Procedure 1. Contact the Service Parts Department Hill PHOENIX 1925 Ruf fin Mill Road Colonial Heights, Virginia 23834 T el: 800-283-1109 Fax: 804-526-3897 2. Pr ovide the following information about the part you are or dering: • Model number and serial number of the case on which the part is used. • Length of part, if appli[...]

  • Page 41

    37 APPENDIX - A CLEANING INSTR UCTIONS FOR ANTIFOG CO A TING Antifog Coating Cleaning Instructions (ANTIFOG B): Materials CA UTION: 1. Only use deionized or distilled w ater with 2% cleaning solution (P/N 05-14700-0001) to clean the antif og coating. Do not apply cleaning solution full strength! Do not use commercial glass cleaners containing ammon[...]

  • Page 42

    38 NOTES[...]

  • Page 43

    6/00 W ARRANTY HEREINAFTER REFERRED TO AS MANUF ACTURER FOURTEEN MONTH W ARRANTY . MANUF ACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MA TERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DA TE OF ORIGINAL SHIPMENT . A NEW OR REBUIL T P ART TO REPLACE ANY DEFECTIVE P A R T W IL L BE PROVI[...]

  • Page 44

    1925 Ruffin Mill Road, Colonial Heights, V A 23834 Due to our commitment to continuous improvement all specifications are subject to change without notice. Hill PHOENIX is a Sustaining Member of the American Society of Quality . Visit our web site at www .hillphoenix.com 804-526-4455 ASH6060 W arning Maintenance & Case Car e When cleaning cases[...]