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First and foremost, an user manual of Hitachi 4043 should contain:
- informations concerning technical data of Hitachi 4043
- name of the manufacturer and a year of construction of the Hitachi 4043 item
- rules of operation, control and maintenance of the Hitachi 4043 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Hitachi 4043 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Hitachi 4043, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Hitachi service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Hitachi 4043.
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It is mostly in the manuals where we will find the details concerning construction and possibility of the Hitachi 4043 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
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Table of contents for the manual
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Page 1
0681 1 Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001 Hydra–Clean r 4043, 16 HP Engine Hydra–Clean r 4043 Pressure W asher P/N 800707, Series B 4000 psi (27.6 MPa, 276 bar) Operating Pressure 4300 psi (29.6 MPa, 296 bar) maximum Working Pressure 30[...]
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Page 2
308532 2 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification and Function 4 . . . . . . . . . . . . Setup 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]
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Page 3
308532 3 W ARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids can cause serious injury , even death, due to splashing in eyes, ingestion or bodily contamination. D Know specific hazards of fluid being used. D Store hazardous fluids in approved containers. Dispose of hazardous fluids per local, state and national guidelines. D Wear protec[...]
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Page 4
308532 4 Component Identification and Function 06812 0681 1 T ypical Installation – Pressure W asher Fig. 1 F M E G K A B D C H J L A Engine 16 horsepower , operates pump assembly B Pump Assembly Pressurizes fluid to be sprayed through spray gun C Filter Screens out debris and other material between supply connection and pump. D W ater Supply Con[...]
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Page 5
308532 5 Setup Check for Shipping Damage Check the unit for any damage that may have occurred in shipping. Notify the carrier immediately if there is any damage. Set Up Charge the battery . Be sure the battery connections are correct and secure. Connect the fuel line to the engine using the quick coupler provided. Squeeze the priming bulb 3 to 5 ti[...]
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Page 6
308532 6 Operation Pressure Relief Procedure W ARNING INJECTION HAZARD System pressure must be manually relieved to prevent system from starting or spraying accidentally . Fluid under high pressure can be injected through skin and cause serious injury . T o reduce risk of injury from injec- tion, splashing fluid, or moving parts, follow Pres- sure [...]
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Page 7
308532 7 Operation CAUTION Pressure washer is equipped with a thermal relief valve. If pressure washer is operated without spraying for an extended period (approximately 10 minutes) the valve will expel hot water . Do not operate pressure washer with inlet water screen removed. Keep screen clean. Screen keeps abrasive sediment out of pump, Abrasive[...]
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Page 8
308532 8 Operation Installing and Changing Spray Tips W ARNING T o reduce risk of serious bodily injury , including fluid injection or splashing in eyes or onto skin, use extreme caution when changing spray tips. always follow procedure below . 1. Follow the Pressure Relief Procedure . 2. Point the gun and wand away from yourself and anyone else. 3[...]
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Page 9
308532 9 Shutdown, Flushing, and Storage CAUTION Do not expose pressure washer to freezing tem- peratures or allow water to freeze in pressure washer components. If water freezes in the pres- sure washer , thaw it in a warm room before you try to start it. Do not pour hot water on or into the pump; it may crack the ceramic plungers! D Do not store [...]
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Page 10
308532 10 T roubleshooting W ARNING T o reduce risk of serious injury , including fluid injection and splashing in eyes, or on skin, always follow Pres- sure Relief Procedure on page 6 before proceeding. Problem Cause Solution Engine will not start or is hard to start No gasoline in fuel tank or carburetor . Low oil level. Start/Stop switch in Stop[...]
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Page 11
308532 11 Pump Service Servicing the V alves 1. Remove the hex valve plug. 2. Examine the o–ring under the plug for cuts or distortion and replace if worn. Lubricate new o–ring before installing. 3. Grasp valve retainer by tab at the top with pliers and remove from valve chamber . V alve parts usually separate during removal. Note: A special to[...]
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Page 12
308532 12 Pump Service Servicing the Seals and V–Packings Disassembly: 1. Remove the manifold as described. 2. With crankcase side of manifold facing up, unscrew the seal case from the manifold using a special key wrench. 3. Remove o–ring from seal case. 4. Remove snap ring and low pressure seal from the seal case. Seals are generally removed e[...]
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Page 13
308532 13 Notes[...]
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Page 14
308532 14 Pressure W asher – Parts + – – 06810 + 43 42 41 44a, 44h 45 63 47 24 2 5 12 2 25 17 13 14 16 5 31 40 33 34 35 36 29 2 28 21a 19 18 51 30 46 1 2 48 50 49 4 6 7 62 37b 52 61 9 58 57 56 59 55 54 11 10 8 64 15 3 2 6 18 21b 21c 21d 21e 21f 21g 21h 22 23a 23b 23c 23d 23e 26 37c 37d 37e 37f 37h 37g 39 44b 44c 44d 44e 44f 44g 45 45 56 58 57[...]
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Page 15
308532 15 Pressure W asher – Parts Model 800707, Series B Ref. No. Part N o. Description Qty . 1 108868 CLAMP , wir e 1 2 100214 W ASHER, lock 5/16 4 3 803889 BEL T , drive 2 4 803943 SHEA VE, engine 1 5 100023 W ASHER, flat 5/16 4 6 1 18241 SCREW , flange, hex hd 5 7 803534 LABEL, belt guard 1 8 803926 BEL T GUARD 1 9 803525 BOL T , battery 2 10[...]
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Page 16
308532 16 Pressure W asher – Parts 7544A 80 89 81 82 83 84 85 86 87 88 90 91 92 97 104 109* 11 0 111 11 4 43 Hydra–Clean 4043 Pressure W asher (Sheet 2 of 2) 2 120 *Note: Chemical Injector Repair Kit – 244351[...]
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Page 17
308532 17 Notes[...]
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Page 18
308532 18 Pump Assembly – Parts 04608 1 2 3 9 4 12 13 14 15 17 16 18 19 20 21 22 23 24 25 26 27 28 29 31 30 32 33 22 a 35 12 39 40 14 41 15 4e 9a 42 53 51 52 54 34 c d 9a 9b a b c d e a b c e f g d 9b[...]
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Page 19
308532 19 Pump Assembly – Parts Model 803508, Series A Ref. No. Part N o. Description Qty . Ref. No. Part No. Description Qty . 1 803504 MANIFOLD 1 2 801468 SCREW , cap, hex hd 8 3 801469 W ASHER, lock 8 4 801472 KIT , V alve (includes: 4a–4e) 1 4a O-RING 6 4b SEA T , valve 6 4c PLA TE, valve 6 4d SPRING 6 4e GUIDE, valve 6 9 803509 KIT , valve[...]
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Page 20
308532 20 Accessories Downstream Chemical Injector Kit 804387 For injecting harsh cleaning chemicals downstream from the pump. 800649 is stainless steel construction. Upstream Chemical Injector Kit 800257 For injecting mild cleaning chemicals upstream into the pump. Pressure Gauge Kit 248744 For viewing pump pressure. W ater Sandblasting Kit 800120[...]
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Page 21
308532 21 T echnical Data Model 800707 Engine (4 cycle, air–cooled) 16 HP Briggs & Stratton OHV Battery 12 V olt, 30 AMP 250 CCA Gasoline T ank Capacity 6 Gallon (23 Liter) W ater Pump Maximum Working Pressure 4000 psi (276 bar) W ater Pump Maximum Flow 4.25 gpm (16 lpm) Inlet Hose Connection 3/4” garden hose (f) W eight 255 lbs (1 16 kg) D[...]
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Page 22
308532 22 Graco W arranty Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special extended or limited warranty published by Graco, Graco will, for a period of twe[...]