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Hoist Fitness RPL-5406-B manual

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Table of contents for the manual

  • Page 1

    Fax (858) 578-7676 (858) 578-9558 Customer Service (800) 548-5438 RECORD S ERIAL NUMBER HERE MA CHIN E CODE RP L-5403-B DU AL ACTI ON LE G PR ESS Note: Both Serial Number and Model Nu mber are Required when Ordering Parts OWNER' S MANUA L A04[...]

  • Page 2

    02 04 24 26 28 31 34 35 37 39 40 41 42 43 OWNER'S MANUA L PAGE 01 RPL-5403-B ASSEMB LY INST RUCT IONS ..................................................................... FRA ME ASS EMBLY .............................................................. PRE-A SSEMBL Y.................................................................... DECAL PLAC[...]

  • Page 3

    OWNER'S MANUA L PAGE 02 RPL-5403-B ASSEMB LY Ratch et Wrench 1 / 2" , 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex K ey Wrench Set 2 PEOPLE REQUIRED FO R ASSEMBLY TOOLS REQUIR ED Before begi nni ng assem bly pl ease take the ti me to read in structi ons thorou ghly. Pl ease use the vari ous l ist[...]

  • Page 4

    ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** OWNER'S MANUA L PAGE 03 RPL-5403-B ASSEMB LY[...]

  • Page 5

    OWNER'S MANUA L PAGE 04 RPL-5403-B ASSEMB LY FRAM E ASSEM BLY[...]

  • Page 6

    FRAM E ASSEM BLY NOTE: - HAND T IGHTEN HARDW ARE. - REPEAT ASSEMBLY FOR OT HER SIDE. OWNER'S MANUA L RPL-5403-B ASSEMB LY PAGE 05 * * * 38 * 84 63 92 63 92 63 63 83 85 63 63 92 63 82 63 92 44 38 2 *[...]

  • Page 7

    PROPERLY INSTALLED VIEW NOTE: BE SURE BOLT (116) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN. NOTE: - HAND T IGHTEN HARDW ARE. FRAM E ASSEM BLY OWNER'S MANUA L PAGE 06 RPL-5403-B ASSEMB LY 110 114 116 64 6 5 93 112 110 112[...]

  • Page 8

    - REPEAT A SSEMBLY FOR OPPOSITE SIDE. HAND TIGHT ENED HARDWA RE. - WRENCH T IGHTEN ALL PREV IOUSLY FRAM E ASSEM BLY NOTE: - HAND T IGHTEN HARDW ARE. PAGE 07 OWNER'S MANUA L RPL-5403-B ASSEMB LY 6 1 5 112 63 112 63 113 87 92[...]

  • Page 9

    29 108 1 7 92 63 25 HAND TIGHT ENED HARDWA RE. - WRENCH T IGHTEN ALL PREV IOUSLY FRAM E ASSEM BLY - WRENCH T IGHTEN HARDW ARE. NOTE: OWNER'S MANUA L RPL-5403-B ASSEMB LY PAGE 08[...]

  • Page 10

    NOTE: -WRENCH T IGHTEN HARDW ARE. FRAM E ASSEM BLY RPL-5403-B ASSEMB LY OWNER'S MANUA L PAGE 09 28 28 4 110 112 110 112 114 3[...]

  • Page 11

    112 BE SURE TO HAVE AT LEAST 1 PERSO N TO HOLD THE PRESS ARM FRAME TO WARNING: 112 INJURY OR DEATH. KEEP IT FROM FALLING FORWARD. FAIL URE TO DO SO CAN RESULT IN SERIOUS NEXT 2 STEPS 3 1 113 63 87 92 63 ALWAYS HOLD THIS PART IN PLACE FOR THE 4 FRAM E ASSEM BLY NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - WRENCH TIGHTEN ALL [...]

  • Page 12

    NOTE: BE SURE BOLT (115) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN. NOTE: BE SURE BOLT (116) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN. * * 93 116 ARM FRAME TO KEEP IT FROM FALLING FORWARD. FAILURE BE SURE TO HAVE AT LEAST 1 PERSON TO HOLD THE PRESS TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH. 64 * ALWAYS HOLD T[...]

  • Page 13

    NOTE: - WRENCH T IGHTEN HARDW ARE (86) T HEN LOOSEN (92) JUST ENOUGH FOR (8) TO PIVOT FREEL Y. FRAM E ASSEM BLY RPL-5403-B ASSEMB LY OWNER'S MANUA L PAGE 12 92 86 64 23 8 3 64 1[...]

  • Page 14

    -WRENCH T IGHTEN HARDW ARE. NOTE: FRAM E ASSEM BLY OWNER'S MANUA L PAGE 13 RPL-5403-B ASSEMB LY 62 91 62 37 1 48 76 4[...]

  • Page 15

    FRAM E ASSEM BLY NOTE: - WRENCH T IGHTEN HARDW ARE. OWNER'S MANUA L RPL-5403-B ASSEMB LY PAGE 14 62 13 62 79 20 91 3[...]

  • Page 16

    NOTE: - WRENCH T IGHTEN HARDW ARE. FRAM E ASSEM BLY PAGE 15 OWNER'S MANUA L RPL-5403-B ASSEMB LY 63 82 63 35 92[...]

  • Page 17

    NOTE: FRAM E ASSEM BLY - WRENCH T IGHTEN HARDW ARE. - REPEAT A SSEMBLY FOR OPPOSITE SIDE. OWNER'S MANUA L RPL-5403-B ASSEMB LY PAGE 1 6 * * 20 62 62 * 91 78 * * 13 *[...]

  • Page 18

    10 35 63 67 88 74 11 89 9 89 -WRENCH T IGHTEN HARDW ARE. NOTE: FRAM E ASSEM BLY OWNER'S MANUA L PAGE 17 RPL-5403-B ASSEMB LY[...]

  • Page 19

    65 77 62 16 77 62 65 FRAM E ASSEM BLY NOTE: - WRENCH T IGHTEN HARDW ARE. OWNER'S MANUA L RPL-5403-B ASSEMB LY PAGE 1 8[...]

  • Page 20

    15 69 61 66 NOTE: -WRENCH T IGHTEN HARDW ARE. FRAM E ASSEM BLY OWNER'S MANUA L PAGE 19 RPL-5403-B ASSEMB LY[...]

  • Page 21

    65 17 62 75 75 62 65 - WRENCH T IGHTEN HARDW ARE. NOTE: FRAM E ASSEM BLY RPL-5403-B ASSEMB LY OWNER'S MANUA L PAGE 20[...]

  • Page 22

    FRAM E ASSEM BLY NOTE: -WRENCH T IGHTEN HARDW ARE. OWNER'S MANUA L PAGE 21 RPL-5403-B ASSEMB LY 62 36 62 14 62 91 62 91 THROUGH SLOT THEN ALIGN THE HOLES FOR BOLTS 75 PLACE HANDLE 75[...]

  • Page 23

    81 81 67 63 63 67 14 - WRENCH T IGHTEN HARDW ARE. NOTE: FRAM E ASSEM BLY RPL-5403-B ASSEMB LY OWNER'S MANUA L PAGE 22[...]

  • Page 24

    NOTE: - WRENCH T IGHTEN HARDW ARE. FRAM E ASSEM BLY RETI GH TEN B OLTS . NECESSARY TO LOOSEN SOME FRAME HARDW ARE T O RE-A LIGN THE FRAME AND OWNER'S MANUA L PAGE 23 RPL-5403-B ASSEMB LY NO W TH AT T HE R PL -5 403 -B I S CO M PL E TEL Y AS SE MB L ED TAK E TI ME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQU ARE A ND PERPENDICU LAR. IF UNIT IS NO [...]

  • Page 25

    18 12 18 58 18 58 18 34 PRE-A SSEMBLY RPL-5403-B ASSEMB LY OWNER'S MANUA L PAGE 24 56 24 6 56 56 56 56 56 5 80 111 30 49 21 52 91 62 53 33 32 53 49 42 43 111 80 21 63 68 56 60 57 4 109 27 54 54 109 109 54 54 27 109 26 90 26 90 56 57 46[...]

  • Page 26

    PRE-A SSEMBLY RPL-5403-B ASSEMB LY PAGE 25 OWNER'S MANUA L 55 8 22 53 50 40 41 56 80 59 45 13 80 111 31 111 14 39 55 51 39 39 3 36 19 56 57 24 56 57[...]

  • Page 27

    101 105 100 96 95 104 95 106 95 95 95 107 103 99 102 104 95 95 98 98 95 95 101 100 1 106 DECAL PLA CEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. RPL-5403-B ASSEMB LY OWNER'S MANUA L PAGE 26[...]

  • Page 28

    DECAL PLA CEMENT PAGE 27 OWNER'S MANUA L RPL-5403-B ASSEMB LY NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. 98 104 103 100 105 98 97 97 96 95 106 95 94 99 99[...]

  • Page 29

    DECA L REFERENCE OWNER'S MANUA L RPL-5403-B ASSEMB LY PAGE 28 021-0003008 021-0003135 021-0003551 021-0003630[...]

  • Page 30

    DECA L REFERENCE 021-0003221 021-0003230 021-0003405 021-0003427 021-0003426 021-0003543 021-0003114 OWNER'S MANUA L PAGE 29 RPL-5403-B ASSEMB LY[...]

  • Page 31

    DECA L REFERENCE OWNER'S MANUA L PAGE 30 RPL-5403-B ASSEMB LY 021-0018022 SERIAL # DECAL 021-0003632 (REV.D)[...]

  • Page 32

    ITEM NO. PART NUMBER DESCRIPTION QTY. 1 026-01X3629 BASE FRAME ASSEMBLY 1 2 026-01X3789 BASE FRAME SUPPORT ASSEMBLY 1 3 026-01X3634 SEAT FRAME ASSEMBLY 1 4 026-01X3630 PRESS ARM FRAME ASSEMBLY 1 5 026-01X3631 BELL-CRANK ASSEMBLY 1 6 026-01X3633 PUSH LINK ASSEMBLY 1 7 026-01X3635 PULL LINK ASSEMBLY 1 8 026-01X3100 LOCKOUT HANDLE ASSEMBLY 1 9 026-01X[...]

  • Page 33

    OWNER'S MANUA L PAGE 32 RPL-5403-B ASSEMB LY PART LIST CONT INUED NOT E: SOME OF THESE PART S MAY COME PRE-INST ALLED ITEM NO. PART NUMBER DESCRIPTION QTY. 41 026-01PL2159 PLASTIC KNOB: Ø1.50" - CAP 1 42 026-01PL2154 PLASTIC KNOB: BASE 1.00" ID 1 43 026-01PL2155 PLASTIC KNOB: CAP 1.00" ID 1 44 026-01PL2122 OVAL-SHAPED RUBBER FO[...]

  • Page 34

    ITEM NO. PART NUMBER DESCRIPTION QTY. 81 011-0407038 1/2"-13UNC X 1.25" HHB (WZ) 4 82 011-0407042 1/2"-13UNC X 1.00" HHB (WZ) 3 83 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 4 84 011-0407000 1/2"-13UNC X 3.50" HHB (WZ) 2 85 011-0207030 1/2"-13UNC X 4.50" HHB (WZ) 2 86 011-0107027 1/2"-13UNC X 6.50[...]

  • Page 35

    B Z = B lack Zin c W Z = White Zinc SS = St ai n less St e el HHB = Hex Hea d Bo lt FHCS = Flat He ad Cap S crew BH CS = B utton He ad Cap S crew S HCS = S o cket He ad Cap S crew SHS S = Socket Head Shoulder Screw ABBREV IAT IONS OWNER'S MANUA L PAGE 34 RPL-5403-B ASSEMB LY[...]

  • Page 36

    BOLT SIZING C HART 3 3/4" 3 3/4" OWNER'S MANUA L PAGE 35 RPL-5403-B ASSEMB LY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4&quo[...]

  • Page 37

    3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4" 3/4" 1 1/ 2" 0" 1" 0" 1/ 2" FH CS 0" 3/8" FHCS 3/8" SHCS 1 3/4" 2 3/4" 3/4" 1 1/ 4" 3/4" 0" 1" 2 1/4" 1 1/ 2" 2" 2 1/2" 1" 3/4" 3/4" (CONT INUED) BOLT SIZING C HART OWNE[...]

  • Page 38

    013-0002003 1/ 4" FLAT WASHER SMALL, SAE, 13mm 013-01 02026 1/ 2" FLAT WASHER LARGE, USS, 34mm 014-001 8001 1/2" LONG SPACER 3/8" FENDER WA SHER 013-0003002 PL AS TI C 1 1/ 16 " 026-01PL1 51 FENDER WASHER 013-0402005 3/8" FLAT WASHER LARGE, USS, 25mm 013-0002004 3/8" FLAT WASHER SMALL, SAE, 21mm 013-01 02020 3/8&q[...]

  • Page 39

    026-01M021 1 1/ 4" LO NG FLANGED SPACER 026-01M01 98 1/2" LONG FLANGED SPACER 026-01M0760 1/2" LONG HEAVY FLANGED SPACER 026-01M21 1T 1/4" LON G HEAVY FLANGED SPACER 026-01M0532 11/ 16" LO NG H EA V Y FLANGED SPACER 026-01M0551 1" LONG HEAVY FLANGED SPACER 026-01M0788 .81" LONG HEAVY FLANGED SPACER 026-01M0780 .65[...]

  • Page 40

    Your equipment comes with a comme rci al maintenance decal. For pers onal, in h ome use, pleas e foll ow the h ome maintenan ce sched ule l isted above. COMMERCIAL MAINTENANCE DAILY DAILY WEEKL Y WEEKL Y WEEKL Y DAILY HOME MAINTENANCE WEEKL Y WEEKL Y WEEKL Y 3 MONT HS 3 MONT HS 3 MONT HS Clean; Upholst ery Inspect; Links, Pull Pins, Snap Locks, Swi[...]

  • Page 41

    HO IST FITN ESS SYSTE MS GENERAL MA INTENA NCE INFORMA TIO N Links, Pull -Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for sign s of visible wear or damage. *Check springs in snap hooks and pu ll-pins for proper tension an d alignmen t. *If the spring sticks or has l ost its rigidity, replace it immediately. Upholst er y: *To ens[...]

  • Page 42

    U se this man ual to gu ide you th rough the basi c exercises you can perform on your RP L-5403-B HOI ST® Fitness System. To gai n maxi mum results an d avoid possibl e inju ry, con sult a fitness profession al to develop your com plete exercise program. Alw ays cons ult y our phy sicia n bef ore s ta rting a ny ex erc ise pro gra m. To b e s uc c[...]