Honda Automobiles H2013HDA manual

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Table of contents for the manual

  • Page 1

    31771700 00X31-771-7000 CC PRINTED IN U.S.A. 40.2002.06 ©1996 American Honda Motor Co., Inc. - All Rights Reserved O wner's Manual Lawn T ractor H2013SDA & H2013HDA Printed on Recycled Paper K1[...]

  • Page 2

    Keep this owner’s manual handy, so you can refer to it any time. Thisi owners manual is considered a permanent part of the lawn tractor and should remain with the tractor if resold. The information and specifications included in this publication were ir effect at the time of approval for printing. Honda Power Equipment ~ Mfg., Inc. reserves the r[...]

  • Page 3

    INTRODUCTION Congratulations on your selection of the Honda H2013 lawn tractor. We are certain you will be pleased with your purchase. We want to help you get the best results from your new lawn tractor and to operate it safely. This manualcontains all the information on how to do that; please read it carefully. We suggest you read the warranty pol[...]

  • Page 4

    INTRODUCTION SAFETY MESSAGES Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the lawn tractor. Please read these messages carefully. A safety message alerts you to potential hazards that can hurt you and others. Each safety message is preceded by a safety alert symbol a and on[...]

  • Page 5

    CONTENTS Turn to the beginning of each chapter for a complete list of subjects. LAWN TRACTOR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Important information about some specific hazards, and what you can do to prevent injury. CONTROLS . . . . . . . . . . . .[...]

  • Page 6

    [...]

  • Page 7

    LAWN TRACTOR SAFETY This chapter explains what you need to know to operate your lawn tractor safely. IMPORTANT SAFETY INFORMATION ............................................. 6 Avoid Rotating Blades ................................................................... 6, Clear Mowing Area .............................................................[...]

  • Page 8

    LAWN TRACTOR SAFETY IMPORTANT SAFETY INFORMATION Most accidents with lawn tractors can be prevented if you follow all instructions in this manual and on the lawn tractor. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades A rotating blade can [...]

  • Page 9

    LAWN TRACTOR SAFETY Refuel with Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the lawn tractor has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Never fill the fuel tank beyond the maximum fill mark. Never smoke near gasoline, and keep other flames and spar[...]

  • Page 10

    LAWN TRACTOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda lawn tractor dealer for a replacement. 1 You will be seriously cut 1 I by the rotatin I Keep hands I V when engine 1 SHARPBLADE I g blade. md feet [...]

  • Page 11

    LAWN TRACTOR SAFETY . Improperly driving on slopes or uneven terrain can cause the mower to tip over and you can be sedously hurt or killed. n Objects hidden in the lawn can be thrown by the blade and can cause serious injury. Read “Mower Safety” and “Safe Mowing Tips” in your Ownets Manual carefully. N The rotating blade can cause serious [...]

  • Page 12

    LAWN TRACTOR SAFETY CHILD SAFETY: A MESSAGE TO PARENTS YOUR CHILD’S SAFETY IS VERY IMPORTANT to Honda. Read this message if you decide to permit your youngster to operate this lawn tractor. Lawn tractors are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decision[...]

  • Page 13

    CONTROLS This section helps you to identity the lawn tractor controls, what they do, and how they work. CONTROL LOCATIONS ................................................................. 12 DESCRIPTION OF CONTROLS ...................................................... 14 Seat.. ......................................................................[...]

  • Page 14

    CONTROLS CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls. [l] PTO CLUTCH LEVER [2] TRANSMISSION SHIFT LEVER [Cl] IGNITION SWITCH [S] BRAKE PEDAL 12[...]

  • Page 15

    CONTROLS [1] THROITLE LEVER / CHOKE [2] FUEL VALVE (under engine hood, on carburetor) [3] PARKING BRAKE LEVER [4] CLUTCH PEDAL (gear transmission model only) [5] SEAT LOCK ROD (under seat) [S] MOWER DECK HEIGHT ADJUSTMENT LEVER m TRANSMISSION RELEASE LEVER (hydrostatic transmission model) 771NABABCDR 13[...]

  • Page 16

    CONTROLS DESCRIPTION OF CONTROLS You will use these controls every time you operate the lawn tractor. Your lawn tractor uses colors to identify control types. Orange levers and knobs are used to control the movement of the lawn tractor. For example, the parking brake lever, throttle lever, and shift lever are color coded orange. .Yellow controls id[...]

  • Page 17

    CONTROLS Shift Lever Gear Transmission Model: This lever is used to control the ground speed. Gears l-3 are typically used when mowing. 4th and 5th gears are used when transporting the lawn tractor and REVERSE is used when backing up. Hydrostatic Transmission Model: This lever is used to control ground speed with infinite adjustment. The MOWING ran[...]

  • Page 18

    CONTROLS Brake Pedal Gear Transmission Model: The brake pedal applies a brake to the rear wheels. The brake pedal is linked to the clutch pedal. When the brake pedal is pressed down, the clutch pedal is also pressed down. When the brake pedal is released, it should be released first, then the clutch pedal. TIICACAACDR The brake pedal must be presse[...]

  • Page 19

    Parking Brake Lever CONTROLS This lever is used to prevent movement of the lawn tractor when parked. The parking brake lever should always be set before getting off the lawn tractor. The parking brake lever should be released before moving the shift lever into any gear. 77lCACAECDR The parking brake is set by pressing and holding the brake pedal al[...]

  • Page 20

    CONTROLS PTO Clutch Lever PTO stands for Power Takeoff and refers to the part of your lawn tractor where engine power is applied to an attachment (such as the mower deck) through a belt. In this manual, all references to the PTO assume the PTO is used to power the mower deck. The forward position is ON; this starts the mower blades spinning, The re[...]

  • Page 21

    BEFORE OPERATION This chapter explains how to fuel and check your lawn tractor to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing. CHECK YOUR LAWN ..................................................................... 20 Objects ......................................................................[...]

  • Page 22

    BEFORE OPERATION There are three areas to be checked before using the lawn tractor: l Check Your Lawn l Check Your Lawn Tractor l Are YOU Ready to Mow? These are described in the following sections. CHECK YOUR LAWN For your safety and the safety of others, always inspect the area before mowing. Objects Anything which can be picked up by the blade a[...]

  • Page 23

    CHECK YOUR LAWN TRACTOR For your safety and the service life of your equipment, .always inspect your lawn tractor before using it. Before beginning your pre-operation checks, be sure: l The lawn tractor is parked on a level surface. l The PTO clutch lever is OFF and the shift lever is in NEUTRAL. l The ignition switch is OFF and the key is removed.[...]

  • Page 24

    3. Insert the dipstick as shown here (don’t screw it back in). 4. If the oil level is low (near the bottom), add enough of the recommended oil (see page 66) to bring the level to the upper limit. Recheck the oil level after adding any new oil. 5. If the oil level is close to the upper limit mark, no additional oil is needed. Replace the dipstick [...]

  • Page 25

    BEFORE OPERATION Brake Pedal (Gear Transmission Model) Verify that the clutch pedal operates when the brake pedal is pressed, and that there is not excessive freeplay in the brake pedal. Also inspect the brake wear indicator (page 78). (Hydrostatic Transmission Model) Move the shift lever out of NEUTRAL. Press the brake pedal all the way down. Make[...]

  • Page 26

    BEFORE OPERATION Fuel Capacity: 1.3 US gal (5.3 !) Minimum pump octane rating: 86 Refueling Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool before refueling. Avoid overfilling or spilling fuel. Fuel the lawn tractor with pump octane 86 or better MAXIMUM FILL MARK unleaded fuel (see page [...]

  • Page 27

    BEFORE OPERATION Cooling Air Intake Path and Air Filters Raise the engine hood (page 63), then make sure the cooling air intake screen on the front of the engine is clear of grass and debris. Inspect the engine air cleaner filter elements (page 64) for damage or excessive dirt and dust. 771 EACAACDR Battery Electrolyte Inspect the electrolyte level[...]

  • Page 28

    Mulching, Side-discharge, or Bagging? The mower deck on your lawn tractor was manufactured with high-lift blades for side-discharge mowing. An optional kit is available to convert your mower for mulching. SIDE-DISCHARGING TO MULCHING CONVERSION Your mower deck is a side-discharge model. For mulching you must purchase and have the optional mulching [...]

  • Page 29

    I BEFORE OPERATION Blades Make sure the mower deck blades are in good condition and the blade bolts are properly tightened. The blades are subject to wear during operation and should be inspected each time the lawn tractor is used. Dull blades can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. NEW [...]

  • Page 30

    BEFORE OPERATION / ARE YOU READY TO MOW? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn tractor and its operation before you begin mowing. Know what to do in ca[...]

  • Page 31

    OPERATION This chapter tells you how to operate the lawn tractor safely and effectively. MOWING PRECAUTIONS .............................................................. 30 STARTING THE ENGINE ................................................................ 31 DRIVING THE LAWN TRACTOR .................................................... 33 Steerin[...]

  • Page 32

    OPERATION MOWING PRECAUTIONS Before operating the lawn tractor for the first time, please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous section, titled BEFORE OPERATION. Even if you have operated other lawn tractors, take time to become familiar with how this lawn tractor works, and practice in a safe area until you b[...]

  • Page 33

    OPERATION STARTING THE ENGINE Start the engine outside in an open area with good ventilation. 1. Locate the fuel valve on the carburetor, under the engine hood. Move the fuel valve to ON. Lower the engine hood and sit in the operator’s seat. 2. Make sure the PTO lever is OFF (disengaged), the parking brake is set, and the shift lever is in NEUTRA[...]

  • Page 34

    OPERATION 5. 6. 7. Holding the ignition key in the START position for more than five seconds may damage the starter. If the engine fails to start, wait at least ten seconds before trying again. If you can’t get the engine to start after multiple tries, refer to Troubleshooting on page 103. After the engine has started, slowly move the throttle le[...]

  • Page 35

    OPERATION IRIVING THE LAWN TRACTOR Ince the lawn tractor is moving forward, you’ll need. to know how to ;teer correctly, adjust speed, begin mowing, and how to stop. Steering To make it easier to cut various lawns, your lawn tractor is very naneuverable and can turn quickly. Turning sharply when using higher ground speeds can cause the lawn tract[...]

  • Page 36

    OPERATION Braking For best control, avoid stopping the lawn tractor on sloped surfaces. Gear Transmission Model 1. When approaching the area where you wish to stop, smoothly press the clutch pedal all the way down, and hold it there. If necessary, press the brake pedal down, but only do this when the clutch pedal is pressed first. 2. Once the lawn [...]

  • Page 37

    OPERATION idjusting Ground Speeds (our Honda lawn tractor is equipped with a transmission that offers nultiple ground speeds. The shift lever is used to select the appropriate ground speed for the task at hand. when you need to speed up or slow down the lawn tractor, use the ;hift lever (not the throttle) to change the ground speed. In slopes or hi[...]

  • Page 38

    OPERATION Always use the clutch pedal when shifting gears. The lawn tractor pulls away from a complete stop in any gear. This means you can start off from a complete stop when any gear is selected. Keep the shift lever in the MOWING range (gears 1-3) when actually mowing grass. The TRANSPORT range (gears 4-5) should only be used for transporting th[...]

  • Page 39

    OPERATION ADJUSTING FORWARD SPEED 1. To make the lawn tractor move faster when moving forward, push the shift lever forward, away from NEUTRAL. 2. To slow down, pull the shift lever back toward NEUTRAL. ADJUSTING REVERSE SPEED 1. To make the lawn tractor move faster in REVERSE, pull the shift lever backward, away from NEUTRAL. 2. To slow down, push[...]

  • Page 40

    OPERATION STOPPING THE LAWN TRACTOR Emergency Stop 1. Press the brake pedal all the way down and hold it there. 2. Turn the ignition switch to OFF. Disengage the PTO clutch lever. 3. Set the parking brake. Normal Stop 1. Bring the lawn tractor to a full stop. w 771 UABAP GEAR TRANSMISSION MODEL: Use the clutch pedal first, then the brake pedal to s[...]

  • Page 41

    OPERATION ‘t-y to park on level ground. If you must park the lawn tractor on a lope, set the parking brake and block the wheels to prevent the lawn *actor from rolling. Always remove the key when leaving the lawn *actor unattended to prevent unauthorized use. iAFE MOWING PRACTICES :or your safety, keep all four wheels on the ground, and be carefu[...]

  • Page 42

    OPERATION Operation on Slopes Never mow on a sloped surface greater than 10 degrees (17% grade), since this can cause the lawn tractor to tip over. Use a lower gear for better control, and avoid sudden stops or starts when on a sloped surface. If you are unsure of the grade, obtain an inclinometer from a hardware store to measure the area in questi[...]

  • Page 43

    OPERATION Starting on a Sloped Surface traction and tip over. The lawn tractor can fall on you and cause serious injury or death. Use the following procedure if you must start the lawn tractor on a sloped GEAR TRANSMISSION MODELS 1. Press the clutch pedal first, then the brake pedal, all the way down. Move the shift lever to 1 st gear. 2. Remove yo[...]

  • Page 44

    OPERATION If a blade hits something, or if any part of the lawn tractor starts to vibrate, stop the engine immediately and check for damage. Striking objects may damage a blade, belt, and/or break the mower deck or other components. Vibration usually indicates serious trouble. A worn, cracked, or damaged blade can break, and pieces of the damaged b[...]

  • Page 45

    OPERATION MOWING TIPS Here are some tips for getting a quality cut with your lawn tractor. When to Mow A well-groomed lawn requires mowing at short, regular intervals. During the growing season, a lawn may require mowing twice a week. Cutting Height HEIGHT To adjust the height of the mower ADJUSTMENT LEVER deck, grip the mower deck height adjustmen[...]

  • Page 46

    OPERATION Ground Speed Keep the shift lever in the MOWING range for best results. Slow the ground speed of the lawn tractor when mowing taller grass. Always use the shift lever to control the ground speed, never the throttle. Cutting Width Allow an adequate amount of overlap in the cutting path when mowing. Four to six inches is recommended; this i[...]

  • Page 47

    OPERATION Blade Sharpness Sharp blades cut cleanly. Dull blades tear grass, leaving shredded ends that turn brown. When the blades don’t cut cleanly anymore, have them sharpened or replaced. Grass and Moisture Mow when the grass is dry. Mowing wet grass does not produce a neat finish. The inside of the mowing deck or bagging chute may clog when m[...]

  • Page 48

    OPERATION Mowing Patterns Your Honda lawn tractor will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching (optional kit) Use a counterclockwise mowing pattern. If the lawn has[...]

  • Page 49

    I OPERATION AFTER MOWING Under most conditions, the lawn tractor accumulates clippings, mud, dirt and other debris on the mower deck and other areas. Frequently, such debris contains moisture, which if allowed to remain on the mower frame, mower deck or other metal parts, can form rust. Regular cleaning not only helps prevent such rusting, but also[...]

  • Page 50

    OPERATION TOWING An optional rear hitch kit is available from your Honda lawn tractor dealer. This hitch is specifically designed for your lawn tractor. Do not use any other type of hitch on the lawn tractor. Towing Safety When the optional hitch is installed and you use a trailer or other attachment, pay attention to these important points for saf[...]

  • Page 51

    OPERATION Towing Weight Limits Always adhere to the weight limits when towing a trailer or attachment with the lawn tractor. Maximum Allowable Weight Maximum allowable weight for the trailer or attachment and any items carried by the trailer or attachment: On a flat surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 52

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  • Page 54

    TRANSPORTING BEFORE LOADING 1. If your lawn tractor is equipped with an optional grass bag kit, remove the bags, hopper cover, lower and upper chute. The rear support arms are bolted directly to the lawn tractor and may remain in place when transporting. 2. If the engine has been running, allow it to cool for at least 15 minutes before loading the [...]

  • Page 55

    MAINTENANCE This chapter explains when and how to perform routine inspection, service, and adjustments for do-it-yourself maintenance. More difficult maintenance tasks should be done by a servicing Honda lawn tractor dealer. This dealer is best equipped and staffed to provide the level of service and safety you and your lawn tractor deserve. THE IM[...]

  • Page 56

    MAINTENANCE 1 BLADES ........................................................................................... a4 Blade Inspection.. ........................................................................ .84 Blade Installation.. ....................................................................... .88 MOWER DECK LEVEL INSPECTION AND ADJUSTMEN[...]

  • Page 57

    MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. To help you properly care for your lawn tractor, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools[...]

  • Page 58

    MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously h[...]

  • Page 59

    MAINTENANCE l Read the instructions before you begin, and make sure you have the tools and skills required. l To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts. l For certain oper[...]

  • Page 60

    MAINTENANCE 1 EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the s[...]

  • Page 61

    MAINTENANCE PROPER MAINTENANCE IS THE OWNER’S RESPONSIBILITY Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with California emission regulations. Honda recommends only the use of new, genuine Honda parts or their equivalent. The use of other replacement parts which are not of[...]

  • Page 62

    MAINTENANCE MAINTENANCE SCHEDULE I Item SeWiCf? Interval hours (months) (whichever comes first) each I first I 50 I 100 I 300 Page use 20 (3) (6) (12) (36) 0 66 0 0 66 0 64 0’ 64 Engine oil check change check dean Air filter elements Coolina air intake & muffler check Muffler area Cooling fan screen Battery electrolvte Tires & air pressur[...]

  • Page 63

    MAINTENANCE MAINTENANCE ACCESS POINTS Refer to the illustrations on this page for the locations of specific maintenance items and service points. FUEL CAP & BAlTERY (under seat) HYDROSTATlC FLUID RESERVOIR (hydroststlc trsnsmlsslon model, right rear frame) J SEAT LOCK ROD PEDAL FREEPLAY ADJUSTMENT (gear trsn5IIliSSiOtl w IsSHAPED ROD model outb[...]

  • Page 64

    MAINTENANCE Seat To access the battery compartment or to adjust the seat position, you must raise and lock the seat. Raising and Locking the Seat On the left side of the lawn tractor, just below the seat cushion, there is a spring loaded seat lock rod. Pull the pin outward and away from the seat, then raise the seat up. With the seat in the fully r[...]

  • Page 65

    MAINTENANCE Engine Hood The engine hood must be raised to perform some maintenance procedures on the lawn tractor. Raising the Engine Hood 1. Near the base of the steering wheel is a recess between the body and engine hood. Grab the engine hood only at this point, then pull it up and forward until it stops. 2. The engine hood does not lock in the o[...]

  • Page 66

    MAINTENANCE ENGINE With the engine hood open, there are a number of items available for inspection and service. Air Cleaner Service Check that the air filter elements are clean and in good condition. Dirty air filter elements restrict air flow to the engine, reducing performance. Damaged air filter WINGNUT’ elements allows dirt to enter the engin[...]

  • Page 67

    I MAINTENANCE 6. Oil the foam element by dipping it in clean engine oil and squeezing out all excess oil. If too much oil is left in the foam, the engine may smoke when started. 7. Clean the paper element by tapping it on a hard surface to knock off dirt or by blowing compressed air not exceeding 30 psi (207 kPa) through the element from the inside[...]

  • Page 68

    MAINTENANCE Engine Oil Engine oil capacity: 1.16 US quarts (1 .l ! ) Recommended Oil Use a 4-stroke motor oil that meets or exceeds the requirements for API service classification SF, SG, or equivalent. Always check the API SERVICE label on the oil container to be sure it includes -20 0 20 40 60 80 10 I I I I I the letters SF, SG, or I I -30 -20 -1[...]

  • Page 69

    MAINTENANCE 6. Fill the engine with the correct amount of the recommended oil through the oil filler tube. Do not overfill; measure the oil level as shown on page 21. Replace the oil filler cap. 7. Verify that there is no oil leaking from the drain bolt. 8. Please dispose of used motor oil and the oil containers in a manner that is compatible with [...]

  • Page 70

    MAINTENANCE Spark Plug Recommended Types NGK: BPR5ES ND: WlGEPR-U Spark plugs of the wrong size or incorrect heat range can cause engine damage. Removal, Inspection and Replacement For good performance, the spark plug should have the correct gap and be free of deposits. 1. Raise the engine hood, then disconnect the spark plug cap, and remove any di[...]

  • Page 71

    MAINTENANCE 5. Install the spark plug carefully, by hand, to avoid cross-threading. Use a spark plug wrench to tighten the plug enough to compress the washer. For a used plug, tighten l/8 to 114 of a turn after the spark plug seats. For a new plug, tighten l/2 turn after the spark plug seats. pG?iEq A loose spark plug can become hot enough to damag[...]

  • Page 72

    FUEL SYSTEM MAINTENANCE Idle Speed Adjustment Perform this adjustment if the idle is slow or rough, and you’re sure the air filter and spark plug are in good condition. You must have an accurate tachometer to properly measure engine speed. 1. Start the engine in an area with adequate ventilation to avoid carbon monoxide poisoning. Allow the engin[...]

  • Page 73

    MAINTENANCE ‘uel Filter Inspection and Replacement le suggest you perform this procedure when the fuel tank is nearly mptv. . Raise the engine hood. Locate the carburetor on the left side of the engine. Move the fuel valve to ON (page 14). Locate the drain screw on the back side of the carburetor. 771 FABAA.CDR . Drain fuel into an approved / con[...]

  • Page 74

    MAINTENANCE Carburetor Modification for Higln Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A .very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by a specific modification [...]

  • Page 75

    MAINTENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water [...]

  • Page 76

    ELECTRICAL Battery Service Your lawn tractor charging system charges the battery while the engine is running. However, if the lawn tractor is only used periodically, the battery must be charged monthly to maintain the battery service life. A lead-acid battery self-discharges at a rate of 0.5 - 1 .O % per day. If the lawn tractor is not operated for[...]

  • Page 77

    MAINTENANCE Inspection 1. Raise and lock the seat. Remove the battery cell caps. 2. Inspect the electrolyte level of each cell. The electrolyte liquid should cover all the plates. 3. If any plates are not covered, add distilled water as necessary. i?emovai To charge the battery, follow the procedures below. 1. Raise and lock the seat. Remove the ne[...]

  • Page 78

    MAINTENANCE Installation 1. With the seat raised and locked, install the battery in the compartment. The battery terminals should face the rear. 2. Install the positive (+) cable on the battery positive (+) terminal; then install the negative (-) cable on the battery negative (-) terminal, then lower and lock the seat. Fuse Replacement The fuse and[...]

  • Page 79

    MAINTENANCE BRAKE Before performing any maintenance on the brake system, park the lawn tractor on a flat, level surface. Release the parking brake, remove the ignition key and disconnect the spark plug cap. Brake Pedal Freeplay Inspection ._ Gear Transmission Model 1. Place a ruler along the brake pedal arm. Get a helper to hold the clutch pedal al[...]

  • Page 80

    MAINTENANCE Brake Pedal Freeplay Adjustment (gear transmission model) 1. Locate the brake assembly and DJIJSTMENT NUT I adjustment nut, located outside the left rear side of the frame. 2. Tighten the adjustment nut until resistance is felt, then turn it back 3/4 turn. Adjust so freeplay is l- l/4 - l-3/4 inch (32 - 36 mm). 3. Take care not to overt[...]

  • Page 81

    MAINTENANCE MOWER DECK Use this section to adjust the anti-scalp rollers, and to remove, adjust and install the mower deck. Adjusting the Anti-scalp Rollers The two anti-scalp roller wheels help prevent the mower blades from gouging or scalping high spots on the lawn. The mower deck is designed to float across the lawn, and it is important to set t[...]

  • Page 82

    MAINTENANCE Removing the Mower Deck 1. 2. 3. 4. 5. 6. 7. 6. 9. Place the lawn tractor on a solid, level surface. Engage the parking brake, put the shift lever in NEUTRAL and move the PTO lever to OFF. Disconnect the spark plug cap, and remove the ignition key to prevent accidental starting. If the optional grass bag kit is installed, refer to the o[...]

  • Page 83

    MAINTENANCE 10. On the right outside of the frame (near the engine crankshaft pulley) locate a single, silver-colored bolt that holds the blade belt guard in place. Loosen, but don’t remove the bolt. 771 DABAA.CDR 11. Move the blade belt guard up and away from the pulley, while pulling the blade belt off the engine crankshaft pulley. 12. Locate t[...]

  • Page 84

    MAINTENANCE 14. Locate the J-shaped rod that connects the front links to the front mower deck brackets. From the left side of the mower deck, remove the spring clip from the rod, then remove the rod. FRONT BRACKETS FRONT LINKS -12 mm SPRING CLIP J-SHAPED ROD 771DADAACDR 15. Push the mower deck back slightly, so the front links fall clear. Turn the [...]

  • Page 85

    MAINTENANCE Installation of the mower deck is similar to removal, with a few points to keep in mind: It is helpful to install the J-shaped rod into the holes on the front links first. The J-shaped rod and links can be installed by using the slots on the front mower deck brackets. 771DADABCDR Make sure the two front links install in the inside of th[...]

  • Page 86

    MAINTENANCE BLADES Inspect, check bolt tightness, remove, sharpen, and replace the blades as described in this section. Always complete these steps before working around the mower blades: 1. Move the PTO clutch lever to OFF. Engage the parking brake. 2. Turn the ignition switch to OFF and remove the key. 3. Disconnect the spark plug cap. Blade Insp[...]

  • Page 87

    MAINTENANCE Inspecting For A Bent Blade Perform this inspection prior to attempting any mower deck leveling adjustments. 1. Wearing heavy gloves, position the right (discharge) side blade so it is parallel to the front axle. 2. Measure the height of the right side blade at point B and record this measurement. 3. Rotate the right side blade 180 degr[...]

  • Page 88

    Before attempting to remove and install a blade, be sure you have the proper tools and equipment, including a torque wrench to tighten the blade bolt and heavy gloves to protect your hands from the blade. 1. 2. 3. 4. 5. Remove the mower deck from the lawn tractor; (see page 80). Block movement of the blade with a block of wood. Put on heavy gloves;[...]

  • Page 89

    MAINTENANCE I Blade Sharpening A dull blade may be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. Always use a genuine Honda replacement blade or high-quality equivalent. SHARPENING GUIDELINES Maintain the original angle of the blade (about 30’). Sharpen the blades to a knife edge. 772BAEAACDR Remov[...]

  • Page 90

    MAINTENANCE Blade Installation Use a genuine Honda replacement blade or high quality equivalent. 1. Clean any dirt and grass from around the blade shaft and inside the deck. 2. Install the blade with the upturned edges of the blade toward the mower deck. Note the right side blade has a more pronounced lift angle. The right side high-lift blade must[...]

  • Page 91

    MAINTENANCE MOWER DECK LEVEL INSPECTION AND ADJUSTMENT For the best cut quality, the mower deck must sit at a proper angle to the ground. There are two adjustments that can be made to the mower deck. l Left to right mower deck leveling adjustment l Front to rear mower deck adjustment Preparation All adjustments should only be performed after the fo[...]

  • Page 92

    Left-To-Right Leveling INSPECTION 1. Prepare the lawn tractor as previously outlined. 2. Set the height adjustment lever to the number 3 position. Make sure the anti-scalp rollers do not touch the ground. Put on heavy gloves, as you need to rotate the blades. 3. Rotate the blades, so they are parallel to the front axle. Measure the height of the bl[...]

  • Page 93

    MAINTENANCE Front-To-Rear Adjustments INSPECTION 1. Prepare the lawn tractor as previously described. Put on heavy gloves when working near the blades. Move the height adjustment lever to 3. 2. Rotate right side blade only, so it is perpendicular to the front axle. 3. Measure the blade tip height at points A and B as shown. 4. Point A should be l/4[...]

  • Page 94

    MAINTENANCE I BELTS Your lawn tractor has two belts. The blade belt is used to transfer engine power to the mower deck blades. This is controlled by the PTO clutch lever. The drive belt is used to transfer engine power to the transmission. This is controlled by the clutch pedal. . Blade Belt The blade belt should be inspected each time the lawn tra[...]

  • Page 95

    MAINTENANCE REMOVING THE OLD BLADE BELT 1. Remove the mower deck (page 80). 2. Remove the pulley cover on the left side of the mower deck. The PTO clutch arm is under tension from a spring. You can injure your hands or fingers if they are caught when moving the pulley or clutch arm. 3. Wear heavy gloves, and keep fingers and hands clear from the pa[...]

  • Page 96

    8. Loosen and remove the bolt on belt guard C. Remove the belt from the right side blade pulley. 9. Loosen and remove the belt on belt guard F. Remove the belt from between the blade brake G and the left side pulley. 10. Pull the belt away from the belt tensioner arm H and out from underneath the belt tensioner arm spring. 11. Inspect the mower dec[...]

  • Page 97

    MAINTENANCE ADJUSTING BLADE BELT TENSION This procedure should only be performed when a new blade belt is installed. Prepare the lawn tractor before attempting this adjustment: l Make sure the mower deck has been .adjusted for correct left-to- right and front-to-rear leveling. Make sure the anti-scalp rollers are not touching the ground. l Park the[...]

  • Page 98

    MAINTENANCE Drive Belt The drive belt should be inspected at the interval specified in the Maintenance Schedule on page 60. Inspection 1. Park the lawn tractor on a flat, level surface. Set the parking brake, remove the ignition key and disconnect the spark plug cap. Securely block the front and rear wheels to prevent the lawn tractor from moving. [...]

  • Page 99

    MAINTENANCE TIRES AND WHEELS Tires should be kept at the proper inflation pressure and periodically inspected for tread wear or damage. Keeping the tire treads clean and free of mud and other debris improves traction and steering control. Tire pressure: Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 psi (9[...]

  • Page 100

    Front Wheels Removal 1. Place the lawn tractor on a flat, level surface, and set the parking brake. Block the rear wheels securely. * J CIRCLIP L. , DUSTCAP 771IABAA.CDR 2. Lift and securely support the front end of the lawn tractor. Remove the dust cap, then use circlip pliers to remove and discard the old circlip. Remove the flat washer and wheel[...]

  • Page 101

    MAINTENANCE Rear Wheels Removal 1. Block the front wheels securely. Lift and securely support the rear end of the lawn tractor. Remove the dust cap, then use circlip pliers to remove and discard the old circlip. 2. Remove the outside flat washer, then rotate the wheel, so the square key on the axle is upright and won’t fall off when you remove th[...]

  • Page 102

    OTHER ITEMS Hydrostatic Fluid Reservoir (hydrostatic transmission model) Inspect and add fluid (if necessary) to the hydrostatic fluid reservoir each time you use the lawn tractor. Locate the reservoir on the right rear of the lawn tractor frame, next to the right rear tire. There are two level marks near the left bottom corner of the reservoir. FI[...]

  • Page 103

    MAINTENANCE . Adjustment From the right side, look 1. between the lawn tractor frame and the mower deck. Locate the clutch arm turnbuckle (outboard one) and lock nuts. The clutch arm runs along the inner left hand side of the lawn tractor frame. 2. 3. 4. 5. The forward locking nut on the clutch arm turnbuckle is a standard right hand thread. The re[...]

  • Page 104

    MAINTENANCE Lubrication Points Grease: NGLI #2 Lithium Base EP Lubricate the following grease points. 771JABAACDR Front grease fittings Blade belt tension arm pivot I/ 772QMAACDR Drive belt tension arm pivot (gear transmission model only) & TIPJACAACDR Rear axle shaft grease fittings (gear transmission model only) 771DADAD.CDR Front mower deck [...]

  • Page 105

    TFiOUBLESHOOTING This section helps you to identify the problems, their causes and some corrective actions. ENGINE PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 DRIVE PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 106

    TROUBLESHOOTING ENGINE PROBLE Starter does not operate Check shift lever oosition. Check PTO clutch lever position. Safety interlock system operating. No electric current to starter. Engine starts, then stops when operator rises off seat Safety interlock system Controls not set for safe operating. exit from lawn tractor. IIS Possible cause Shift le[...]

  • Page 107

    TROUBLESHOOTING Starter operates, but maine will not start Possible cause Correction Check throttle position. Throttle not in proper position. Check fuel delivery to sngine. Fuel valve is OFF. Fuel filter clogged. Check fuel condition. Stale or old fuel. Throttle must be in CHOKE for a cold engine or FAST for a warm engine. Move fuel valve to ON. C[...]

  • Page 108

    TROUBLESHOOTING Engine has low power Check ground speed. Check mower deck height. Check mower deck. Check air cleaner. Check spark plug. Check engine cooling. Check spark arrester (optional part). Possible cause Fast ground speed when mowing tall grass puts excessive load on engine. Too low mower deck height for grass puts excessive load on enaine.[...]

  • Page 109

    TROUBLESHOOTING DRIVE PROBLEMS Engine runs, but lawn tractor doesn’t move Check shift lever. Check parking brake. Check pedal(s) position. Check drive belt. Check transmission release (hydrostatic transmission model) VIBRATION Possible cause Correction Clutch and /or brake pedals not fully released. Drive belt worn, broken or not on pulleys. Leve[...]

  • Page 110

    TROUBLESHOOTING MOWER DECK PROBLEMS [ --, Won t cut grass I Possible cause I Correction Check PTO clutch lever PTO clutch not ON. Move PTO clutch lever position. to ON. Check mower deck Mower deck height not Adjust mower deck height adjustment lever. properly set. height to grass conditions. Check blade belt. Blade belt worn, not on inspect blade b[...]

  • Page 111

    TROUBLESHOOTING Grass not discharging Possible cause Correction properly Check throttle position. Blades spinning too Keep throttle in FAST slowly. when mowing. Check mower deck Mower deck set too Adjust mower deck height adjustment lever. high up. height to grass conditions. Check blade belt. Blade belt worn, not on Inspect blade belt and pulleys [...]

  • Page 112

    TROUBLESHOOTING 110[...]

  • Page 113

    STORAGE This section explains how to protect your lawn tractor from rust and corrosion, and ensure that it will start easily when you want to use it again. Cleaning ....................................................................................... 112 Engine.. ....................................................................................[...]

  • Page 114

    STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn tractor trouble free and’looking good. The following steps will help to keep rust and corrosion from impairing your lawn tractor’s function and appearance, and will make the engine easier to start when you use the lawn tractor again. Cleaning 1. Wash the l[...]

  • Page 115

    STORAGE 2. 3. 4. 5. 6. Grass Bag (optional kit) Remove the grass bags from the hopper frame, and wash them with a garden hose or pressure washing equipment. Allow the bags to completely dry before storage. After washing the lawn tractor, wipe dry all accessible surfaces. Start the engine outdoors, and let it run until it reaches normal operating te[...]

  • Page 116

    STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your lawn tractor deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced. The length of time that gasoline can [...]

  • Page 117

    STORAGE Draining the Fuel Tank and Carburetor 1. Loosen the carburetor drain screw and turn the fuel valve ON. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. l Stop the engine and keep heat, sparks, and flame away. l Refuel only outdoors. l Wipe up spills immediately. 2. Drain the fuel into an[...]

  • Page 118

    STORAGE PLACING IN STORAGE If your lawn tractor will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-p[...]

  • Page 119

    . STORAGE REMOVAL FROM STORAGE Check your lawn tractor as described in the Before Mowing chapter of this manual. If the fuel was drained during storage preparation, fill the tank with fresh gasoline. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline. Gasoline oxidizes and deteriorates over time, causing[...]

  • Page 120

    STORAGE 118[...]

  • Page 121

    This chapter gives dimensions, capacities, and other technical information. LAWN TRACTOR MODEL ............................................................ 120 DIMENSIONS, WEIGHTS, AND CAPACITIES .............................. 120 ENGINE DESIGN AND PERFORMANCE ..................................... 120 TRANSMISSION DESIGN AND PERFORMANCE.. .........[...]

  • Page 122

    SPECIFICATIONS LAWN TRACTOR MODEL H2013SDA Gear transmission, side-discharge, U.S.A. model H2013HDA Hydrostatic transmission, side-discharge, U.S.A. model DIMENSIONS, WEIGHTS, AND CAPACITIES Length SDA:(66 inches (1670 mm) HDA: 67 inches (1700 mm) Width Lawn tractor: 36 inches (921 mm) w/mower deck installed: 49 inches (1250 mm) Height 40.5 inches [...]

  • Page 123

    SPECIFICATIONS TRANSMISSION DESIGN AND PERFORMANCE Type Speeds Ground Speeds Lube H2013HDA: Hydrostatic, fluid drive Infinitely variable Mowing: 0 - 3.2 mph (0 - 5.1 km/h) Transport: 3.3 - 4.5 mph (5.2 - 7.3 km/h) Reverse: 0 - 2.2 mph (0 - 3.6 km/h) 3.28 quarts (3.1 P ) Honda hydrostatic transmission oil H2013SDA: Gear drive, parallel shaft, consta[...]

  • Page 124

    SPECIFICATIONS TUNEUP Spark Plug Gap 0.028 - 0.031 inch (0.7 - 0.8 mm) Engine Idle Speed 1,750 +200/-O rpm (PTO clutch lever OFF) Valve Clearance (cold) Intake: 0.10 f 0.02 mm Exhaust: 0.15 f 0.02 mm Other Specifications No adjustments needed MISCELLANEOUS SPECIFICATIONS Minimum Uncut Grass Diameter 51.2 inches (1300 mm) (left turn) Brakes Cam disc[...]

  • Page 125

    ADDITIONAL INFORMATION This chapter contains additional information, including serial number locations, Honda publications available to you, and tells you how to contact us if you have a question or warranty repair problem. SERIAL NUMBER LOCATIONS .*................................................. 124 HONDA PUBLICATIONS . . . . . . . . . . . . . .[...]

  • Page 126

    ADDITIONAL INFORMATION SERIAL NUMBER LOCATIONS Your lawn tractor has both a frame [A] and engine [B] serial number; use the following illustrations to locate the numbers when needed. 771NADABCDR 771EAFAA.l Raise the engine hood to view the frame serial number on the left side of the frame. The engine serial number is stamped into the engine block s[...]

  • Page 127

    ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your lawn tractor. You may order them from your Honda lawn tractor dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Parts Catalog This [...]

  • Page 128

    ADDITIONAL INFORMATION WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manag[...]

  • Page 129

    Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership'[...]

  • Page 130

    ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is[...]

  • Page 131

    SPARK ARRESTER SERVICE (optional part) The spark arrester is not standard on your lawn tractor, but may be required for legal operation in some areas. If a spark arrester is installed on your lawn tractor, it should be inspected, cleaned and replaced if necessary. pEiE-j The spark arrester must be serviced every 100 hours to maintain its efficiency[...]

  • Page 132

    -A- air filter cleaning.. ................................ 64 air filter inspection .................... .25 air filters inspection.. ............................ .64 altitude, operation at high.. ....... .72 anti-scalp rollers ........................ 79 -B- battery charging ................................ .75 inspection.. .......................[...]

  • Page 133

    INDEX -G- grass bag cleaning.. ................ .I13 grease points .......................... .I02 -H- height adjustment lever.. ........... .15 height of the mower deck ......... .43 hood, engine.. ........................... .63 hydrostatic fluid reservoir.. ...... .lOO I -- ignition switch.. .......................... .14 I- jack points.. ......[...]

  • Page 134

    INDEX lowering .................................. 62 raising .................................... 62 serial number locations ........... 124 shift lever ................................... 15 shifting gears ............................. 35 shop manual ............................ 125 slope operation on .......................... .40 starting on ...[...]

  • Page 135

    [...]

  • Page 136

    Fuel Type Engine Oil Spark Plug Blade Bolt Carburetor Tires Capacity Tse Capacity Type Electrode Gap Torque Idle Speed (PTO clutch lever OFF) Front Rear Before Each Use First 20 Hours Subsequent Unleaded gasoline with a pump octane rating of 86 or higher 5.3 8 (1.3 U.S. gallons) SAE 1 OW30 API SF, SG or equivalent for general use 1.1 I (1.16 U.S. q[...]

  • Page 137

    31771700 00X31-771-7000 CC PRINTED IN U.S.A. 40.2002.06 ©1996 American Honda Motor Co., Inc. - All Rights Reserved O wner's Manual Lawn T ractor H2013SDA & H2013HDA Printed on Recycled Paper K1[...]