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Honda Power Equipment GPX 165 manual

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Table of contents for the manual

  • Page 1

    0306 © 2006 SprayTECH. All rights reserved. Fo rm N o. 0 55 58 90 A Printed in the U. S. A. GP X 165 Gas P iston P ump Do not use this equipment before reading this manual! SprayTECH 1770 Fernbrook Lane Minneapolis, MN 55447 T echnical Assistance: 1-800-292-4637 Order Entry: 1-800-443-4500 Fax: 1-800-525-9501 www .spraytechinc.com Owner’s Manual[...]

  • Page 2

    T able of Contents S afety Precautions .................................................................2 F rançais ..............................................................................18 E spañol ...............................................................................20 S pecifications ............................................[...]

  • Page 3

    3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place. 4 . Only use a nozzle tip specified by the manufacturer . 5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, AL W A YS lock gun trigger , shut pump off, and release all pressure before servicing, cleanin[...]

  • Page 4

    General Description T his airless sprayer is a precision power tool used for spraying m any types of materials. Read and follow this instruction m anual carefully for proper operating instructions, m aintenance, and safety information. Operation This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in t[...]

  • Page 5

    4. Move the PRIME/SPRA Y valve to the PRIME position. 5. Move the engine ON/OFF switch to the ON position. 6. Start the engine: a. Open the fuel valve lever . b. Move the throttle lever away from the gas tank. c. Close the engine choke lever . d. Holding the frame with one hand, pull the starter rope rapidly and firmly . Continue to hold the rope a[...]

  • Page 6

    Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup. 1. Lock the gun by turning the gun trigger lock to the locked position. 2. Turn of f the sprayer by moving th[...]

  • Page 7

    Cleanup Special cleanup instructions for use with flammable solvents: • Always flush spray gun preferably outside and at least one hose length from spray pump. • If collecting flushed solvents in a one gallon metal c ontainer , place it into an empty five gallon container , then f lush solvents. • Area must be free of flammable vapors. • Fo[...]

  • Page 8

    3 . Make certain that the service area is well ventilated in c ase solvents are used during cleaning. Always wear p rotective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations. 4. If you have any further questions concerning[...]

  • Page 9

    Replacing the Potentiometer Electrostatic discharge (ESD) potential could cause damage to electronic pressure control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic pressure control. 1. Perform the Pressure Relief Procedure. 2. Pry off the pressure control knob cap to expose the knob tension nut. 3. Turn the pre[...]

  • Page 10

    Replacing the T ransducer Electrostatic discharge (ESD) potential could cause damage to electronic pressure control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic pressure control. 1. Perform the Pressure Relief Procedure. 2. Using a Phillips screwdriver , remove the four screws that secure the electronic pressu[...]

  • Page 11

    Replacing the Slider Assembly and Slider Housing 1. Start the engine (refer to the procedures in the Operation section of this manual). T urn the pressure control knob clockwise to its maximum pressure setting. 2. T oggle the sprayer ON/OFF switch between the ON and OFF positions in short bursts until the slider assembly stops in a position where t[...]

  • Page 12

    Replacing the Gears 1. Perform the Pressure Relief Procedure. 2. Using a Phillips screwdriver , remove the four front cover screws. Remove the front cover .. 3 . Using a 7/8” open-end wrench, loosen and remove the f luid hose from the fitting on the back of the fluid section. 4. Locate the four socket screws that secure the pump housing to the ge[...]

  • Page 13

    8. Locate the clutch hub and armature assembly on the end of the engine shaft. Note the two set screws as well as the unused, threaded hole in the taper lock bushing at the center of the clutch hub. 9. Using an 1/8” hex wrench, remove the two set screws from the taper lock bushing 1 0. Thread one of the set screws into the unused, threaded hole o[...]

  • Page 14

    5 . Line up the four holes around the outside of the clutch f ield with the four set screw holes in the gear housing. T he clutch field wires should be at approximately the 1 or 2 o’clock position. 6. Route the two clutch field wires through the grommet and into the EPC housing. 7. Carefully slide the clutch field into its bore in the gear housin[...]

  • Page 15

    9. Using a wrench, turn the jam nut counterclockwise to loosen it from the pump housing. 1 0. Turn the fluid section c ounterclockwise to remove it f rom the pump housing. 1 1. Place the fluid section cylinder upright in a vise by clamping on the wrench flats. 12. Loosen and remove the inlet valve housing from the cylinder . 1 3. Remove the inlet c[...]

  • Page 16

    4 5. Continue to turn the cylinder clockwise until the jam nut is f lush against the pump housing. 4 6. Once the nipple is positioned, turn the jam nut clockwise u ntil it contacts the pump housing. 47. Tighten the jam nut with a wrench to tighten it against the pump housing. T orque to 680–720 in./lbs. 48. Attach the high-pressure hose to the fi[...]

  • Page 17

    © SprayTECH. All rights reserved. 17 T roubleshooting P roblem The unit will not run. The unit will not prime. The unit will not build or maintain pressure. Fluid leakage at the upper end of the fluid section. Excessive surge at the spray gun. Poor spray pattern. The unit lacks power . C ause 1. The pressure is set too low . 2. Faulty or loose wir[...]

  • Page 18

    18 © SprayTECH. T ous droits réservés. Consignes de sécurité Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil. Lorsque l'un des symboles suivants apparaît, il est recommandé d'être particulièrement attentif et de tenir compte des mesures de sécurité indiqu?[...]

  • Page 19

    © SprayTECH. T ous droits réservés. 19 6. Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant. 7 . La pulvérisation à haute pression peut injecter des t oxines dans le corps et causer de[...]

  • Page 20

    20 © SprayTECH. T odos los derechos reservados. Precauciones de seguridad Este manual contiene información que debe leer y comprender antes de usar el equipo. Cuando se encuentre con uno de los siguientes símbolos, asegúrese de observar sus indicaciones de seguridad. Este símbolo indica la existencia de un peligro potencial que puede causar le[...]

  • Page 21

    © SprayTECH. T odos los derechos reservados. 21 9. Este sistema es capaz de producir 3300 PSI / 22.8 MPa. Utilice solamente piezas de repuesto o accesorios especificados por el fabricante y con una capacidad nominal de 3300 PSI como mínimo. Entre ellos se incluyen boquillas pulverizadoras, protectores para las boquillas, pistolas, alargadores, ra[...]

  • Page 22

    22 © SprayTECH. All rights reserved. Parts List Main Assembly[...]

  • Page 23

    © SprayTECH. All rights reserved. 23 Item Part # Description Quantity 1 9850936 ON/OFF switch ...........................................1 2 0509558 Electronic pressure control assembly .........1 3 0509556 Screw ..........................................................4 4 0507973 Potentiometer .............................................1 5 980[...]

  • Page 24

    24 © SprayTECH. All rights reserved. Fluid Section Assembly (P/N 0509144)[...]

  • Page 25

    © SprayTECH. All rights reserved. 25 Cart Assembly Item Part # Description Quantity 1 0507766 Handle (includes items 2–5, 1 1, and 12) ....1 2 9841504 Snap button ................................................2 3 0295609 Handle washer ............................................2 4 0295610 Roll pin .............................................[...]

  • Page 26

    26 © SprayTECH. All rights reserved. PRIME/SPRA Y V alve Assembly (P/N 0507690) Item Part # Description Quantity 1 0507736 Dowel pin ....................................................1 2 0507745 Gasket ........................................................1 3 5000529 O-ring, T eflon ..............................................1 4 0507741 O-r[...]

  • Page 27

    © SprayTECH. All rights reserved. 27 Accessories Part No. Description 0550xxx T ip Assembly 0297078 T ip Guard (1 1/16”) 0297070 T ip Guard (7/8”) 0508342 Hose, 25’ x 3/8” 0291006 Hose, 50’ x 3/8” 0 291002 Hose, Wireless, 25’ x 1/4" 0 291000 Hose, Wireless, 50’ x 1/4" 0093896 Hose Connector , 1/4” x 1/4”M 0088162 Fitt[...]

  • Page 28

    28 © SprayTECH. All rights reserved. Limited W arranty S prayTECH, a division of W agner Spray T ech Corporation ("SprayTECH"), warrants that at the time of delivery to the original p urchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any speci[...]