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Honeywell 6039 manual

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Table of contents for the manual

  • Page 1

    Owner's Manua l P or t able Generator 1-855-GEN-INFO or www .honeyw ellgenerator s.com DEAD L Y EXHAUST FUME S! ON L Y use OUTS IDE far awa y from win dows, door s and ve nts! NOT INT END ED FOR USE IN CR ITICAL LIFE SUPPOR T A PPLICA TI ONS. SAVE this Man ual. P rovid e t his manua l to a ny opera tor o f the ge nera tor .[...]

  • Page 2

    Introduction ........................................................ ..... 1 R ead this Manua l Thoroughly ................................. 1 Safety Rules ................................... ........................ 1 Standards Index ............. .......... ................ ................ ...... 3 General Information ..........................[...]

  • Page 3

    1 Th ank you for p urchasing this Ho neywell mode l por table gen erator b y G e n e r a c P o w e r S y s t e m s , I n c . T h i s m o d e l i s a c o m p a c t , h i g h per for manc e, a ir -coo led, engine driv en gene rator de sign ed to sup p ly el ec tr i ca l p ower t o o p er at e el ec tri cal lo ad s wh er e no ut ilit y po wer is avail[...]

  • Page 4

    2  Ne ver use the gene rator or any of its par ts as a step. Stepping on the unit can stress and brea k par ts, and may result in dangerous operat ing conditio ns from leaking e xhaust gases, fu el le akag e , oil le ak age , e tc .  On elect ric st ar t mode ls, disc onnect th e POSITI VE (+) b atter y cable f rom the engi ne star ter OR the[...]

  • Page 5

    3  D o not inser t objects th rough th e unit’s cooling slo ts. • Do not operate the gen erat or if c onnecte d electr ical dev ic es o v er h e a t , i f e l e c t r i c a l o u t p u t i s l o s t , i f e ng i n e o r g e n e r a t o r s pa r k s or if flames or smoke are obse rve d while unit is r unning.  Keep a fire ext inguisher nea[...]

  • Page 6

    4  Remove all packaging mate rial.  Remove separate accessor y box.  R emov e the gener ato r from c ar t on. Check al l contents. If any pa r ts are missin g or damaged, locate an authorized dealer at 1- 855-GEN-INFO.  1-Owner ’s manual  1-Bottle of Oil SAE 30  3-Product Registration Car ds (English, Span ish, French)  1-Oil[...]

  • Page 7

    5 Figure 1C  Wheel Assembly The unit has been deliberately shipped with the battery cables dis connect ed. Y ou will ne ed a 10mm wren ch to s ecure t he ba tter y cabl es. T o co nnect th e bat ter y (see F igur e 15 f or con nection detai ls): 1. Cu t off c ab le ties sec uring batter y cable s. 2. Firs t, connec t the red cabl e to the posit [...]

  • Page 8

    6 17. Ba ttery Charg er Inpu t – This r eceptacle allow s the capab ility to recha rg e the 12 volt D C storag e batt ery prov ided with the 12 V o lt Adaptor Plug Charger which is included in the Acc essor y Box. Locat ed b ehind the b atter y charge r in put i s a 1 .50 A mp in-lin e fuse whic h is ins ide th e contro l pane l to prote ct the b[...]

  • Page 9

    7 Use a NEMA L14 -30 pl ug with th is rece ptacle (rota te to loc k/ unlock). C onnect a suitable 4-wir e grounded cord set to the plug and to the desired load. The cord set shou ld be rated for 250 V olts AC at 30 Am p s ( o r g r ea t e r ) ( F ig ur e 7 ). Figure 7 - 120/240 VAC, 30 Amp Receptacle Use this recep tacle to operate 1 20 V olt AC, 6[...]

  • Page 10

    8 Figure 8 - Groun ding the Generator Proper groundi ng of th e gener ator wi ll help pr even t electri cal sho ck in the event of a ground fau lt condit ion in t he gener ator or in conne cted electrical devic es. P roper gr ounding also helps dissip ate static electri city , which of ten builds up in ungrounded devi ces. DO NOT connect 2 40 V olt[...]

  • Page 11

    9 Slow Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 *Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2800 *Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 *Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 *S[...]

  • Page 12

    10 Ne v e r s t a r t or st o p e ng in e wi th e l ec tr ic a l devices plugged into the receptacles AND devi ces turned on. 1. Unplug all e lectrical loads from the unit's re ceptacles be fore star ting the engine . 2. Ma ke su re the unit is in a l evel po sitio n (not t o exce ed 15° i n any d ire c tio n). 3. OPE N the Fuel Shut- off Val[...]

  • Page 13

    11 NOTE: The s witch mu st be in t he RU N posi tion. Us e one of the genera tor ’s rec eptacl e outlet s along with th e includ ed bat ter y charger to char ge the ba ttery while the ge nerator i s runn ing.  T o star t manually , fir mly gras p the rec oil handl e and p ull slowly unti l increased resi stance is felt . Pull rapidly up and aw[...]

  • Page 14

    12 F ollow th e calendar intervals. More freque nt servi c e is requir ed w hen opera ting i n adv erse c ondit ions noted below . Che ck Oi l Level At Eac h Us e Change Oil  *Eve ry 100 hou rs or E very Seaso n Check V alve Clearanc e ***Every Season Ser vice A ir Filt er ** Every 200 hour s or Every Season Replace Spark Plug Ever y Season  [...]

  • Page 15

    13 Mainte nance Generator mainte nance consists of keeping the unit clean and dr y . Op erate a nd sto re th e uni t in a cle an dry envi ronment wher e it will not be exposed to excessi ve dust, di r t, moisture or any cor rosiv e vapors. Cooling air slots in the generator must not become clogged with snow , leaves, or any o ther foreign mat erial[...]

  • Page 16

    14 Figure 15 - Batte ry C onnections The eng ine will not r un properly and may be damage d if using a dir ty air fi lter . C lean or rep lace the ai r filt er paper filte r on ce a y ear . Clean or replac e more of ten i f operating under du sty conditions (Figu re 16). T o clean or r eplac e paper air filt er: 1. Remove air fi lter cover and re m[...]

  • Page 17

    15  I ntake — 0.1 5 ± 0.02 mm (cold), ( 0.00 6" ± 0.0008 " inches )  Exhaust — 0.20 ± 0 .02mm (col d) (0. 008" ± 0.00 08" i nc hes) After the fi rst 50 ho urs o f oper ation, chec k the va lve cle aranc e in the e ngine and a djust if ne cessar y . Impor tant: If feeli ng uncom for table abo ut doing this proce dur[...]

  • Page 18

    16 T roubleshooting PRO B LE M CA US E CO RR EC TI ON Engine is running, b ut no AC output is available. 1. Circuit breaker is open. 2. Poor connection or defective cord set. 3. Connected device is bad. 4. Fa ult i n ge nerator . 1. Reset circuit br eaker . 2. C heck and re pair . 3. Connect another device that is in g ood condition. 4. Cont act Au[...]

  • Page 19

    17 Notes[...]

  • Page 20

    18 Wa r r a n t y U . S. EP A E MISSI ON CONTROL W ARRANT Y ST ATEMEN T Y OU R W ARR ANTY RI GHTS AND OB LIGA TIO NS The United States E nvironmental Pr otec tion Agency (EP A) and Generac P ower Systems, Inc. (Ge nerac) are pleased to expl ain the Em ission Control System W a rranty (EC S Warranty ) on yo ur new 2011 and l ater equip ment. New equ[...]

  • Page 21

    19 Wa rr an t y EMIS SI ON CONTROL SYSTEM WARRA NTY Emission Control System Warranty (ECS Warranty) for equipment using small sp ar k -ignited engines: (a ) Applicab ility: Thi s warr anty shall apply to equip ment that us es small off-r oad engine s. The EC S Warran ty period shal l begi n on the date the new equipment is purchased by/delivered to[...]

  • Page 22

    20 Wa rr an t y CALIFORN IA AND U .S. EP A E MIS SION CONT ROL WARRANTY ST A TE MENT Y OU R W ARR ANTY RI GHTS AND OB LIGA TIO NS The California Air R esource Board (CARB) an d the United States Environmental Protection Ag ency (EP A), together with Genera c Pow er Syst ems, Inc. (Generac) are pleased to expl ain the Emis sion Control System Wa rra[...]

  • Page 23

    21 Wa rr an t y EMIS SI ON CONTROL SYSTEM WARRA NTY Emission Control System Warranty (ECS Warranty) for equipment using small sp ar k -ignited engines: (a ) Applicab ility: Thi s warr anty shall apply to equip ment that us es small off-r oad engine s. The EC S Warran ty period shal l begi n on the date the new equipment is purchased by/delivered to[...]

  • Page 24

    Manu al P ar t No. 0J 380 8 Rev . G ( 02/13/1 2) ST ANDARD “THREE YEAR” L IMITED WARRANTY FO R HONE YWELL P ORT A BLE GENE RA TORS For a period o f three (3) ye ars from the date of or iginal sale, Gener ac P ower Syst ems, Inc. (Genera c) warrant s its Honeywe ll 32 50-7500 watt p or tab le generators wil l be free from defects i n mater ials [...]