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Honeywell 800 manual

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  • Page 1

    USER MANUAL Put Bar Code Here 66-2069-02 Hone ywell Model 700/800 Signal Pr ocessor and Vie wing Head APPLICATION The Honeywell Model 700ACSP and Model 700DCSP signal processors are single-channel, fail saf e, flame monitoring systems when used In conj unction with the S70 X/S80X viewing heads. They off er easy setup, e xcellent discr imination, an[...]

  • Page 2

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 2 1. All models include El ectronic self-check. 2. Flick er F requen cy filter settings av ailable f or IR sensor models. 3. Gain Selection availab le through Signal Processor. The viewing heads, the viewing head connector , and the cable provided are watertight, and hav e NEM[...]

  • Page 3

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 3 66-2069—02 APPR OV ALS S70X/S80X Viewing Heads (Connector series and Pipe fit series [PF]) CSA for CLASS I, DIV 2, GR OUPS A, B, C, D & T4A FM 7610/NEMA 4X and CLASS 1, DIV 2, GROUPS A, B, C , D & T4A* SIL 3 “Fit f or Use” IECEx CSA 10.0003 Ex nA IIC T4 Gc -40<T a<85?[...]

  • Page 4

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 4 Fig. 1. Model 700A CSP Si gnal Proce ssor Wiring. APPROVED AC IN GROUND TO VIEWING HEAD 24 V BACKUP BA TTER Y (OPTIONAL) 0-20 OR 4-20 MA FOR INDIC ATOR OR INSTRUMENT A TION 360 OHMS MAX + - + - CHASSIS, EARTH, OR SYSTEM GND M34280 + +26VDC GND .125 A .4 A 2 A AC POWER SUPPLY[...]

  • Page 5

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 5 66-2069—02 Fig. 2. Model 700DCSP Si gnal Proce ssor Wiring. + +26VDC GND .4 A 1A 1A .125 A LIM M34282 APPROVED 24 V BAC KU P BATTERY (OPTIONAL) + - 0-20 OR 4-20 MA FOR INDIC ATOR OR INSTRUMENT A TION 360 OHMS MAX + - CHASSIS, EARTH, OR SYSTEM GND DC POWER SUPPL Y 250 MA + - +26 PWR TO [...]

  • Page 6

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 6 Viewing He ad Connector and Wiring Viewing heads are wired to the appropriate terminals located on bottom of the 700AC SP , 700DCSP , P531 or P532 signal processors. The terminals are listed functionally in T able 2. Connectors and cab les are shown in Fig. 3, Fig. 4, and Fi[...]

  • Page 7

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 7 66-2069—02 Fig. 4. Model 700/800 Viewin g Head Cable Connections. Cable Preparation NO TE: This section will typica lly be used f or reference only . The S70X/S80X conn ector part s are very small and delicate and difficult to assemble. It is advisable to pur chase pre-made cables from[...]

  • Page 8

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 8 Fig. 6. ASSY786 Viewing Head Plug Assembl y with C330S. Pr otecting the Viewing Head Cab le (Connector Series) Note that when the wiri ng needs to meet Class I, Division 2 requirements for use in hazardous locations and when conduit is used, the conduit must be sealed where [...]

  • Page 9

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 9 66-2069—02 position has been decided. A continuous flow of air must be maintained in order to reduce the conducted he at and to keep the sight pipe and viewing head lens free of dir t and debris. Air required is about 5 SCFM (0.13 Nm3 /min) delivered at 1 in. (25mm) abov e the maximum [...]

  • Page 10

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 10 V or tex coolers (M3204, M3208, M3210, M4025) - Used with air cooling canister . Contact your distributor or the f actor y for selection assistance. Cable restraints (800CR, 700CRL T) - Liquid tig ht S80X and S70X cable restraint v ersions. The 800CR includes the 700CRL T a[...]

  • Page 11

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 11 66-2069—02 Self-Chec king The self-check circuitr y guards against inter nal component f ailure. There are sev eral tasks that requi re intelligent interaction between the viewing heads and the signal processor . If all of these interactions do not occur proper ly , th e viewing head [...]

  • Page 12

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 12 INCREASE, DECREASE and ST ORE buttons (range of 00 to 29 ). • LO A D F A CTOR Y DEF A UL TS button: — Used to restore all setti ngs to the f actor y default val u e s • ↑ INCREASE b utton: — Used to increase parameter value when in programming mode • RA TIO (%) [...]

  • Page 13

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 13 66-2069—02 is live . Adjustments will cause the Flame Rela y to de-energize immediately , ignor ing FFRT settings. T o access this setpoint, press and hold the ACCEPT RA TIO/ SET GAIN button f or 2 seconds until the current value is display ed. While the value is displayed, adjustment[...]

  • Page 14

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 14 the com puted r atio , f or e xampl e, “A C” and “75. ” P ress ei ther the A CCEPT RA TIO or RESET ke ys. If ACCEPT RA TIO is pressed, the display responds with “- -”, the ratio is stored, and the A UT O SET LED is turned on. If RESET i s p r e s s e d , the dis[...]

  • Page 15

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 15 66-2069—02 using key sequence below at the front panel of the 700 as follows: 1. Press and hold BNR-OFF SEQ ST AR T/END button f or 2 seconds. 2. Press up arrow to change setting from P0 to P1. 3. Press ST ORE. The factory default Modb us address of the 700ACSP and 700DCSP is 0 and mu[...]

  • Page 16

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 16 Fig. 7. T ypical Com munication Wiring and Recomm ended Addressing. NO TE: Refer to Fig. 8 f or conv er te r to RJ11 wiring details. Fig. 8. COMMOD Co mmunication Con ver ter Wiring. BNR 1 11 BOILER 1 ADDRESS M34457 NOTES: A CONVERTER MAY BE NECESSARY FOR COMMUNICATION WITH[...]

  • Page 17

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 17 66-2069—02 T ROUB LESHOOTING Loc kout or F aulty VH Indication If the viewing head produces any pulses dur ing the last one third of the self-check time , the relay will immediately de- energize, the displa y will show “LO” (loc kout), and the F A UL T LED will flash on and off ra[...]

  • Page 18

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 18 Fig. 9. Mode ls S702 and S706 V iewing He ads. Fig. 10. Models S802 and S806 Viewing Heads. HEX 1-1/2 (38) ACROSS FLAT S 8-19/64 (211) 6-13/32 (163) 21/64 (8) 1-27/64 (36) 1-49/64 (45) DIA MOUNTING BLOCK 1/4 (6) 18 NPT FOR PURGE AIR 1/2 (13) 14 NPT FOR SIGHTING PIPE M34283 [...]

  • Page 19

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 19 66-2069—02 Fig. 11. Model 700DCSP Signal Processor . APPROVED M34584 +26 PWR 5-1/2 (139) 2-29/32 (74) 3-1/4 (83) 1/4 (6) 35MM DIN RAIL DIN RAIL RELEASE C L RS-422 WIRING RELAY CONNECTIONS[...]

  • Page 20

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 20 Fig. 12. Model 700ACSP Signal Pr ocessor . APPROVED M34851 5-1/2 (139) 2-29/32 (74) MODEL 700A C 3-1/4 (83) 1/4 (6) 35MM DIN RAIL DIN RAIL RELEASE C L RS-422 WIRING RELAY CONNECTIONS[...]

  • Page 21

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 21 66-2069—02 Fig. 13. Vie wing Head Mounting Example. Fig. 14. Vie wing Head Mounting Example. Mounting Examples Purge air should be provided via the purge air connection to reduce conducted heat and to keep the sight p ipe and viewing head lens free of dir t and debr is. Ref er to “P[...]

  • Page 22

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 22 Fig. 15. IR Viewin g Head Location Fig. 16. UV Viewing Head Lo cation DETECTOR IN GOOD SIGHTING POSITION (P ARALLEL SIGHTING) BURNER NOZZLE CENTERLINE DETECTOR IN POOR SIGHTING POSITION LOW FREQUENCY FLICKER ZONE HIGH FREQUENCY FLICKER ZONE M33285 UV VIEWING HEAD SIGHTED ON[...]

  • Page 23

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 23 66-2069—02 Fig. 17. Opposed Fired Vie wing Head Sighting VIEWING HEAD BURNER NOZZLE NO. 1 NO. 1 FLAME ENVELOPE NO. 2 FLAME ENVELOPE VIEWING HEAD BURNER NOZZLE NO. 2 HIGH FREQUENCY IR ZONE LOW FREQUENCY ZONE (LESS THAN 36Hz) HIGH FREQUENCY IR ZONE M33287[...]

  • Page 24

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 24 Fig. 18. Flo w Chart 1 - Setting Factory Defaults. IS THE P ANEL LOCKED? LOAD F ACTOR Y DEF AUL TS PRESS LO AD F ACT OR Y DEF AUL TS FOR 2 SECONDS 2 SECS IS THE A UTO SET LIGHT LIT? DISPLA Y SHOWS ‘ PL ’, MEANING THE P ANEL IS LOCKED DISPLA Y SHOWS ‘ CF ’, MEANING C[...]

  • Page 25

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 25 66-2069—02 Fig. 19. Flow Chart 2 - A uto Setup Pa ge 1. IS THE P ANEL LOCKED? IS THE A UTO SET LIGHT LIT? IS THE FLAME ON LIGHT LIT? CONTINUED NEXT P AGE DISPLA Y SHOWS ‘ PL ’ UNTIL KEY RELEASED DISPLA Y SHOWS ‘ CF ’, MEANING CONFIRM DISPLA Y SHOWS ‘ BO ’, MEANING BURNER O[...]

  • Page 26

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 26 Fig. 20. Flow Chart 3 - A uto Setup Pa ge 2. IS THE AUT O SETUP RA TIO ACCEPT ABLE? RA TIO < 72% CONTINUED NEXT P AGE DISPLA Y BEGINS COUNTING DOWN FR OM 29 SECONDS DISPLA Y BEGINS COUNTING DOWN FR OM 59 SECONDS TURN BURNER OFF RA TIO IS ACCEPT ABLE DISPLA Y SHOWS NEW RA[...]

  • Page 27

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 27 66-2069—02 Fig. 21. Flow Chart 4: Auto Setup P age 3. IS THE AUT O SETUP RA TIO UNACCEPT ABLE? RA TIO > 80% DISPLA Y AL TERNA TES SHOWING ‘U A’ AND RA TIO IS THE AUT O SETUP RA TIO MARGINAL? 71% < RA TIO < 81% RA TIO IS UNACCEPT ABLE RA TIO MA Y BE ACCEPT ABLE DISPLA Y AL[...]

  • Page 28

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 28 Fig. 22. Flow Char t 5: Manual Flame On Setup. IS THE P ANEL LOCKED? RELA Y ON SET POINT PRESS RELA Y ON SET POINT FOR 2 SECONDS 2 SECS IS THE A UTO SET LIGHT LIT? DISPLA Y SHOWS CURRENT RELA Y SETTING DISPLA Y SHOWS ‘ CF ’, MEANING CONFIRM DISPLA Y SHOWS ‘ PL ’ UNT[...]

  • Page 29

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 29 66-2069—02 Fig. 23. Flow Chart 6: Manual Flame Off Setup. IS THE P ANEL LOCKED? IS THE A UTO SET LIGHT LIT? DISPLA Y SHOWS CURRENT RA TIO SETTING IN PERCENT DISPLA Y SHOWS ‘ CF ’, MEANING CONFIRM DISPLA Y SHOWS ‘ PL ’, UNTIL KEY RELEASED NORMAL OPERA TION N SETTING RA TIO PERC[...]

  • Page 30

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 30 Fig. 24. Flo w Chart 7: Flame Failure Response Ti me (FFRT) Setup. IS THE P ANEL LOCKED? FFRT 1/2 / 3 SEC OPTION PRESS, FFRT , FOR 2 SECONDS 2 SECS DISPLA Y SHOWS CURRENT SETTING IN SECONDS DISPLA Y SHOWS ‘ PL ’, UNTIL KEY RELEASED NORMAL OPERA TION N SETTING FLAME F AI[...]

  • Page 31

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 31 66-2069—02 Fig. 25. Flow Chart 8: 0-20/ 4-20mA Analog Ou tput Setup. IS THE P ANEL LOCKED? 0-20 mA 4-20 mA OPTION PRESS, 0-20 / 4-20 mA OPTION , FOR 2 SECONDS 2 SECS DISPLA Y SHOWS: ‘02’ FOR 0-20 mA ‘42’ FOR 4-20 mA DISPLA Y SHOWS ‘ PL ’, UNTIL KEY RELEASED NORMAL OPERA TI[...]

  • Page 32

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 32 Fig. 26. Flo w Char t 9: Viewing Head Gain Setting. IS THE P ANEL LOCKED? DISPLA Y SHOWS CURRENT GAIN SETTING DISPLA Y SHOWS ‘ PL ’ UNTIL KEY RELEASED NORMAL OPERA TION N SETTING VIEWING HEAD GAIN Y M34465 USE INCREASE OR DECREASE KEYS TO ADJUST SETTING INCREASE DECREAS[...]

  • Page 33

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 33 66-2069—02 SAFETY MAN UAL: 700 SIGNAL PROCESSOR 700A CSP , 700DCSP Pr oduct Declaration FIT FOR USE IN A LO W DEMAND SAFETY APPLICATION. Models: 700ACSP & 700DCSP Safety Func tion of the 700 The safety function of the 700 signal processor consists of a Flame Relay which comprises [...]

  • Page 34

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 34 As an added sa f ety feature, t he coil of the Flame Relay is wired in series with a second pole of contacts on a Self Check Relay . The Self Check Relay is designed to be clo sed dur ing nor mal operation of the signal processor and open durin g detection of a f ault or po[...]

  • Page 35

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 35 66-2069—02 700A C or 700DC Signal Proc essor Pr oof T est Procedure Equipment • P owered 700A C or 700DC correctly connected to a compatible vie wing head. • Multimeter able to tak e voltage and resistance measurements. • F or 700AC signal processors, an 85V A C to 265V A C powe[...]

  • Page 36

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 36 SAFETY MAN UAL: S70X & 80X VIEWING HEAD S702, S706, S802, AND S806 Pr oduct Declaration FIT FOR USE IN A LO W DEMAND SAFETY APPLICATION. Models: S702, S702-PF , S702-HF , S702-H F-PF , S706, S706-PF , S802, S802-HF , S806 Models SIL HFT SFF PFD λ s λ dd λ du S702 and[...]

  • Page 37

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 37 66-2069—02 Safety Function of the S702, S706, S802, and S806 The S702, S706, S802, and S806 viewing heads do not hav e a saf ety functi on. They are used to provide flame intensi ty inf or mation vi a cables to Signal Processor Models 531AC , 531DC, 532A C , 532DC, 700A C, 700DC , and[...]

  • Page 38

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD 66-2069—0 2 38 a. Increase the gain and store th e setting. Ensure the flamecount increased. b . Decrease the gain and store the settin g. Ensure the flamecount decreased. 5. Restore all original setti ngs as recorded in Setup and reconnect the signal proces sor to the saf ety system. Pr [...]

  • Page 39

    HONEYW ELL MODEL 700/800 SIGN AL PROCESSOR AND VIEWING HEAD 39 66-2069—02[...]

  • Page 40

    HONEYWELL MODEL 700/800 SIGNAL PROCESSOR AND VIE WING HEAD Automation and Co ntrol Solutions Honeywell Internationa l Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U .S. Registere d T rademark © 2014 Hone ywell International Inc. 66-2069—02 M.S. Re v . 03-14 Printe d in United Stat es[...]