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Honeywell EC7895A manual

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Table of contents for the manual

  • Page 1

    PRODUCT DA T A Copyright © 1996 Honeywell Inc. • All Rights Reserved X-XX UL 7800 SERIES EC7895A, RM7895A Relay Module GENERAL The Y amatake Hone ywell EC7895A and RM7895 is a microprocessor based integrated burner control for automatically fired gas, oil, or combination fuel single burner applications. The RM7895 consists of the Relay Module . [...]

  • Page 2

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 2 ORDERING INFORMA TION When purchasing replacement and modernization products from your TRADELINE® wholesaler or distr ib utor , refer to the TRADELINE® Catalog or price sheets for complete ordering number . If you ha ve additional questions, need further information, or would like to comment on[...]

  • Page 3

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 3 Model: EC7895 Electrical Ratings, see T able 1B: V oltage and Frequency: 200 V ac (+10/-15%), 50 or 60 Hz (+/- 10%). 1 Power Dissipation: EC7895: 10W maximum. Maximum T otal Connected Load: 2000 V A. Fusing T otal Connected Load: 20A maximum, type FRN or equivalent. Ta b le 1B. EC7895A T erminal [...]

  • Page 4

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 4 En vironmental Ratings: Ambient T emperature: Operating: -40 ° F to 140 ° F. Storage: -60 ° F to 150 ° F. Humidity: 85% RH continuous, noncondensing. Vibration: 0.5G environment. Dimensions: Refer to Fig. 1 and 2. W eight: RM7895 with Dust Cover: 1 pound 15 ounces, unpacked. IMPORT ANT Flame [...]

  • Page 5

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 5 Sequence Timing For Normal Operation: Flame Establishing Period Device Initiate Standby Purge Pilot Main EC7895A/RM7895A 10 sec. * ** 4 or 10 sec. No *S T ANDBY and R UN can be an infinite time period. ** PURGE is determined by the ST7800A Purge Card selected. Appro val Bodies: RM7895A: Underwrit[...]

  • Page 6

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 6 Fig. 2. Mounting dimensions of EC7895/RM7895 Rela y Module and Q7800B Subbase in in. (mm). POWER PILOT FLAME MAIN ALARM RESET 5 (127) 5 (127) M11134 REMOVE ONLY FOR TERMINAL TEST ACCESS. 1 1 6-3/32 (155) BURNER CONTROL Fig. 3. Rectification detectors. THREADED MOUNTING HOLES (2)– 10-32 UNF 1 (2[...]

  • Page 7

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 7 Fig. 4. Ultraviolet detectors in in. (mm). COLLAR WITH 1/2-14 NPSM INTERNAL THREADS 4 (102) 6 FOOT (1.83 METER) LEADWIRES (2) M1943A MODEL AVAILABLE WITH 24 FOOT (7.32 METER) LEADWIRES. MODELS AVAILABLE WITH SPUD CONNECTOR (1/2-14 NPSM INTERNAL THREADS) INSTEAD OF CLAMP TYPE CONNECTOR. 1 2 1 2 3-[...]

  • Page 8

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 8 Fig. 4. Ultraviolet detectorsin in. (mm) (Continued). 15/16 [24] DIA. 2 (51) 1 (25) 1 INCH NPT 15/16–18 UNC (2 EACH) M5084A 2-1/2 (64) 6-7/32 (158) 6-19/32 (168) 2-5/32 (55) 11-13/16 (300) 7-13/16 (198) 1-27/32 (47) 5-13/16 (147) 5-13/16 (147) C7076D Fig. 5. Infrared detector in in. (mm). PRINC[...]

  • Page 9

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 9 Dynamic Ampli-Check ® Dynamic AMPLI-CHECK® circuitry tests the flame signal amplifier during burner operation and shuts down the EC7895 or RM7895 if the flame amplifier fails. Dynamic Flame Amplifier and Shutter Check Self-checking circuitry tests all electronic components in the flame detectio[...]

  • Page 10

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 10 When Installing this Product… 1. Read these instructions carefully . F ailure to f ollow them could damage the product or cause a hazardous condition. 2. Check the ratings given in the instructions and marked on the product to make sure the product is suitable for your application. 3. Installe[...]

  • Page 11

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 11 CONFIGURATION JUMPERS MICROCOMPUTER RESET PUSHBUTTON RUN/TEST SWITCH STATUS LEDs PLUG-IN PURGE TIMER CARD SAFETY RELAY CIRCUIT POWER SUPPLY OPTIONAL KEYBOARD DISPLAY MODULE PLUG-IN FLAME AMPLIFIER RELAY DRIVE CIRCUIT CONTROL POWER TEST JACK REMOTE RESET DDL DDL COMMUNICATIONS INDICATES FEEDBACK [...]

  • Page 12

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 12 b. For EC7895 or RM7895, each device has an earth ground terminal that must be grounded to the metal control panel with wire as short as practical. Each ground wire must be capable of carrying a fault current equal to the rating of the protective fuse (20A). A number 14 copper conductor is adequ[...]

  • Page 13

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 13 Fig. 8. Wiring the EC7895. M11074 G L2 3 5 6 7 8 9 10 F (L1) 13 14 15 16 17 18 19 20 21 22 12 MASTER SWITCH IGNITION MAIN FUEL VALVE(S) BURNER CONTROLLER/LIMITS BURNER MOTOR (BLOWER) INTERMITTENT PILOT/IGNITION RECTIFYING FLAME ROD, RECTIFYING PHOTOCELL, OR INFRA- RED (LEAD SULFIDE) FLAME DETECT[...]

  • Page 14

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 14 ASSEMBL Y Mounting RM7895 NOTE: For installation dimensions, see Fig. 1 or 2. Relay Module Mounting 1. Mount the EC7895 or RM7895 v er tically , see Fig. 9 or 10, or mount horizontally with the knife blade terminals pointing downward. When mounted on the Q7800A, the EC7895 or RM7895 must be in a[...]

  • Page 15

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 15 Fig. 10. W all or burner installation. Fig. 11. ST7800 Purge Card installation. Fig. 12. Dust Cover mounting. Fig. 13. Flame signal amplifier mounting.[...]

  • Page 16

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 16 Fig. 14. Flame detector wiring. BLUE YELLOW WHITE WHITE WHITE WHITE BLACK BLACK F G 22 L2 L1 L2 M11131 BLUE WHITE F G WHITE BROWN F G INFRARED (C7015) ULTRAVIOLET (C7027/C7035/C7044) SOLID STATE SELF-CHECKING ULTRAVIOLET (C7012E,F) BLUE YELLOW BLACK BLACK F G L1 L2 SOLID STATE ULTRAVIOLET (C7012[...]

  • Page 17

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 17 OPERA TION Sequence of Operation The EC7895 or RM7895 has the following operating sequences, see Fig. 15. Initiate The EC7895 or RM7895 enters the INITIA TE sequence when the Relay Module is po wered. The EC7895 or RM7895 can also enter the INITIA TE sequence if the Relay Module v er ifies volta[...]

  • Page 18

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 18 Equipment Recommended 1. V oltmeter (1M ohm/volt minimum sensitivity) set on the 0-300 V ac scale. 2. T wo jumper wires; no. 14 wire, insulated, 12 inches (304.8 mm) long, with insulated alligator clips at both ends. General Instructions 1. P erform all applicable tests listed in, T able 4, in t[...]

  • Page 19

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 19 Ta b le 3. Site Configurab le Jumper Options. Jumper Number Description Intact Clipped JR1 Pilot Flame Establishing Period 10 seconds 4 seconds JR2 Flame Failure Action Recycle Lockout JR3 Airflow Switch (ILK) Failure Recycle Lockout Fig. 17. Selectable site-configurab le jumpers. SELECTABLE CON[...]

  • Page 20

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 20 CHECKOUT W ARNING Do not allow fuel to accumulate in the combustion chamber . If fuel is allowed to enter the chamber f or longer than a few seconds without igniting, an explosive mixture could result. It is recommended that you limit the trial for pilot to ten seconds, and limit the attempt to [...]

  • Page 21

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 21 Flame Detector Acceptable Flame Signal Amplifier Minimum Maximum Steady DC Voltage a Expected DC Voltage Flame Rod Photocell C7012A,C R7847A,B b 1.25 Vdc 5.0 Vdc at the Keyboard Display Module C7012E,F R7847C c C7015A R7848A,B b OR C7027A C7035A C7044A R7849A,B b C7061 R7861A d C7076A,D R7886A e[...]

  • Page 22

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 22 NOTE: Low fuel pressure limits, if used, could be open. If so, bypass them with jumpers during this check. 1. Open the master switch. 2. Make sure that the man ual main fuel shutoff valv e(s) is closed. Open the manual pilot shutoff v alve . If the pilot takeoff is do wnstream from the manual ma[...]

  • Page 23

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 23 Initial Lightoff Check for Direct Spark Ignition This check applies for gas and oil burners that do not use a pilot. It should immediately follow the preliminary in-spection. Refer to the appropriate sample block diagram of field wiring for the ignition transformer and fuel valve(s) hookup. NOTE[...]

  • Page 24

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 24 c. T ur n the pilot back do wn slightly but not enough to cause the FLAME LED to go out. (Keep the pilot gas pressure just above the reading noted in step 6 above.) NOTE: Step d requires two people, one to open the manual main fuel valve(s) and one to watch for ignition. d. With the sequence in [...]

  • Page 25

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 25 If the detector is sensing hot refractory , the condition must be corrected. Add an orifice plate in front of the cell to restrict the viewing area of the detector . If this does not correct the problem, resight the detector at a cooler , more distant par t of the combustion chamber . While resi[...]

  • Page 26

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 26 TROUBLESHOOTING EC7895 or RM7895 System Diagnostics T roubleshooting control system equipment f ailures is easier with the 7895 self-diagnostics and first-out annunciation. In addition to an isolated spst alarm relay (audible annunciation ), the 7895 provides visual annunciation by displaying th[...]

  • Page 27

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 27 Ta b le 6. Sequence And Status Hold Information. NOTE: Normal sequences are in bold type , while abnormal sequences are not in bold type. Sequence Status INITIATE The LED indicates the burner status, POWER, which is a stabilization period for the RM7895 to check for any fluctuations in AC line v[...]

  • Page 28

    7800 SERIES EC7895A, RM7895A RELA Y MODULE 65-0205 28 Honeywell Europe S.A. 3 Avenue du Bourget B-1140 Brussels Belgium Honeywell Asia Pacific Inc. Room 3213-3225 Sun Hung Kai Centre No. 30 Harbour Road Wanchai Hong Kong Home and Building Control Honeywell Limited-Honeywell Limitée 155 Gordon Baker Road North York, Ontario M2H 2C9 Honeywell Latin [...]