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Honeywell R8182D manual

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Table of contents for the manual

  • Page 1

    PRODUCT DATA 68- 0105- 2 ® U.S. Registered Trademark Copyright © 2002 Honeywe ll • All Rights Reserved R8182D,E,F,H,J Combination Protectorelay™ and Hydronic Heating Controls GENERAL The R8182 is a combination Protectorelay™ intermittent ignition oil burner primary and immersion type Aquasta t® controller for oil-fired, hydronic heatin g s[...]

  • Page 2

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 2 ORDERING INFORMATION When purchasing replacement and modernizatio n products from your TRADELINE® wholesaler or distributor , refer to the TRADELINE® Catalog o r price sheets for complete ordering number . If you have additional questions, need further info[...]

  • Page 3

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 3 68-0105—2 Fig. 1. R8182D,E,F installati on dimensions in in. (mm). Thermostat Anticipator Setting: 0.2A for R8182, 0.4A for each R845A Switching R elay used. Maximum Ambient T emperature (at Element): 250°F (121°C). Maximum Pressure Ratin g: 200 psi (1379 kPa) on imm[...]

  • Page 4

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 4 Dial Stop: For restricting range, part no. 4074BRR for R8182D,F ,H . Optional Sp ecifications: R8182D,E,F: Case with l ong dimension horizon tal. R8182H,J: End mounted hinge. Fig. 4. Internal view of R8182D. Fig. 5. Internal view of R 8182E. Fig. 6. Internal [...]

  • Page 5

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 5 68-0105—2 Fig. 7. Internal view of R8182H. Fig. 8. Internal view of R8182J. INSTALLATION WARNING Explosion Hazard. Can cause severe injury , death or property damage. This product is intended for use only in systems with a pressure relief va lve. When Installing this P[...]

  • Page 6

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 6 NOTE: Do not make sharp bends in the tubing. A sh arp bend can break the tubi ng and cause a loss of fill. In models with an adjustable tu bing length, pul l the extra tubing out of the controller case. d. Fit the controller ca se onto the i mmersion well so [...]

  • Page 7

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 7 68-0105—2 Fig. 9. Positioning the sensing bulb in the immersion well. WIRING IMPORT ANT Use Underwriters Laboratories Inc. listed connectors when making external circuit connections to the orange and white line voltage burner and ign ition leadwires of the R8182H,J. WA[...]

  • Page 8

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 8 Fig. 10. Converting TRADELINE® R8182D ,H to replace other controls. M4526 USING THE TRADELINE® R8182D TO REPLACE R8182F: 1. REMOVE BLUE WIRE FROM THIS TERMINAL AND INSULATE END TO PREVENT CONTACT. 2. REMOVE OTHER BLUE WIRE FROM THIS TERMINAL AND CONNECT AS [...]

  • Page 9

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 9 68-0105—2 Fig. 1 1. R8182D internal sc hematic and wiring di agram. Fig. 12. R8182E internal sch ematic and wiring diagram. M4519 L1 (HOT) L2 1 3 4 2 1 2 3 4 120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. WHEN THE BLACK AND WHITE WI[...]

  • Page 10

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 10 Fig. 13. R81 82F internal sche matic and wiring diagra m. Fig. 14. R8182H internal schematic and wirin g diagram. M4528 L1 (HOT) L2 1 2 1 2 120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. CONTROL CASE MUST BE CONNECTED TO [...]

  • Page 11

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 1 1 68-01 05—2 Fig. 15. R8 182J interna l schematic a nd wiring dia gram. Fig. 16. R8182D,E,F ,H and J in a typical zoning application us ing zone valves. M4529 L1 (HOT) L2 1 1 120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 24 VOLT TH[...]

  • Page 12

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 12 Fig. 17. R8182D and R845A in a ty pical multiple circulator zon ing application. OPERATION R8182D A call for heat by the thermost at pulls in relay 1K, which energizes the safety switch circuit and relay 2K to turn on th e burner . Safety switch starts to he[...]

  • Page 13

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 13 68-0105—2 R8182J The burner and circulator ope rate whenever the thermostat calls for heat. Relay 2K pulls in. When the cadmium sulfide flame detector sees flame, the sa fety switch heater circuit is bypassed, and 2K is held in throug h 2K1. If temperature rises to a [...]

  • Page 14

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 14 Fig. 20. R8182F Aquastat ® limit switching. STARTUP AND CHECKOUT WARNING Explosion Hazard. Can cause severe injury , death or property damage. This product is intended for use only in systems wi th a pressure relief valve. Because heating systems differ , t[...]

  • Page 15

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 15 68-0105—2 Fig. 21. Setting stop i n position to restrict low limit setting to 180°F (82°C) or lower . Startup WARNING Explosion Hazard. Can cause severe injury , death or property damage. Be sure combustion chamber is free of oil or vapor . 1. Push red reset button [...]

  • Page 16

    R8182D,E,F ,H,J COMBINATION PROTECTO RELAY™ AND HYDRONI C HEATING CONTROLS 68-0105—2 16 Section 2. Composition, Information on Ingredients (Table 3). T able 2. Ingredien ts of Heat Conductive Compou nd a . a Additional Information: Part No. 120650 (0 .5 oz. tube); Part No . 107408 (4 oz. can); Part number 1970 07 (5 gallon container). May also [...]

  • Page 17

    R8182D,E,F ,H,J COMBINATION PROTECTO R ELAY™ AND HYDRONIC HEATING CONTROLS 17 68-0105—2 Section 8. Exposure Controls and Personal Protection Ventilation: No special ventilation is requi red when working with this product. Respiratory Protection: None required. Eye Protection: Not normally required. However , use chemical safety goggles or faces[...]

  • Page 18

    68-0105—2 18[...]

  • Page 19

    19 68-0105—2[...]

  • Page 20

    68-0105—2 G.R. Rev . 1-02 www .honeywell.com/building/components Automation and Control Solutions Honeywell Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.[...]