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Honeywell UDC3200 manual

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Table of contents for the manual

  • Page 1

    Honeywell Process Solutions UDC3200 Universal Digital Controller Operator Manual 51-52-25-143 April 2008[...]

  • Page 2

    4/08 UDC3200 Universal Digital Controller Operator Manual ii Notices and Trademarks Copyright 2008 by Honeywell April 2008 WARRANTY/REMEDY Honeyw ell warrants goods of its manufacture as being fr ee of defective materials and faulty wo rkmanship. Contact your local sales office for w arranty information. If w arranted goods are returned to Honeyw e[...]

  • Page 3

    4/08 UDC3200 Universal Digital C ontroller Operator Manual iii Symbol Definitions The following table l ists those symbol s used in this document t o denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refe rs the user to the Product Manual for additional information. This symbol appears nex t to required information i[...]

  • Page 4

    4/08 UDC3200 Universal Digital Controller Operator Manual iv Contents 1 INTRO DUCTION ................................................................................................... 1 1.1 Operator Interface ........................................................................................................................... 1 1.2 Function [...]

  • Page 5

    v UDC3200 Universal Digital Controller Operator Manual 4/08 4.5.2 Tune for Duplex (Heat/Cool) ............................................................................................. 73 4.5.3 Using AUTOMATIC TUNE at start-up for Duplex (Heat/Cool) ...................................... 74 4.5.4 Using BLENDED TUNE at start-up for Duplex (Heat/C[...]

  • Page 6

    [...]

  • Page 7

    04/08 UDC3200 Universal Digital Controller Operator Manual 1 1 Introduction 1.1 Operator Interface Figure 1-1 UDC3200 Operator Interface 1.2 Function of Displays and Key s Table 1-1 Function of Displays and Key s Display Indicators 3200 3200 Upper display with 4 large digits shows Process Variable value (normal operation) and special annunciator fe[...]

  • Page 8

    2 UDC3200 Universal Digital Controller Operator Manual 04/08 Keys and Functions Function Function Function Selects functions within each configuration group. Man Aut o Man Aut o Man Aut o Selects Manual or Auto mode. Setup Setup Scrolls through the configuration groups. SP Select SP Select SP Select Hold key down to cycle through configured setpoin[...]

  • Page 9

    04/08 UDC3200 Universal Digital Controller Operator Manual 3 ATTENTION The emission limits of EN61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipmen t in a residential area may cause harm ful interference. This equipment generates, u[...]

  • Page 10

    [...]

  • Page 11

    04/08 UDC3200 Universal Digital Controller Operator Manual 5 2 Installation 2.1 Pre-installation Information If the controller has not been removed from its shipping carton, inspect the carton for damage then remove the controller. • Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier. • Make sur[...]

  • Page 12

    6 UDC3200 Universal Digital Controller Operator Manual 04/08 TABLE IV - Options 0 _ _ _ _ 1 _ _ _ _ _ 0 _ _ _ _ T _ _ _ _ S _ _ _ _ _ 0 _ _ _ _ _ 0 _ _ _ _ _ 0 TABLE V - Produ ct Manuals Product Information on CD - All Languages 0 _ English Manual E _ French Manual F _ German Manual G _ Italian Manual I _ Spanish Manual S _ _ 0 _ C TABLE VI None 0 [...]

  • Page 13

    04/08 UDC3200 Universal Digital Controller Operator Manual 7 2.4 Mounting Physical Considerations The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied. Adequate access space must be available at the back of the panel for installation and servicing activities. • Overall dimensions and panel cutout requ[...]

  • Page 14

    8 UDC3200 Universal Digital Controller Operator Manual 04/08 Mounting Method Before mounting the controller, refer to the nameplate on the outside of the case and make a note of the m odel number. It will help later when selecting the proper wiring configuration. Figure 2-3 Mounting Methods Mounting Procedure Table 2-3 Mounting Procedure Step Actio[...]

  • Page 15

    04/08 UDC3200 Universal Digital Controller Operator Manual 9 2.5 Wiring 2.5.1 Electrical Considerations Line voltage wiring This controller is considered “rack and panel mounted equipment” per EN61010-1, Safety Requirements for Electrical Equipment for Measurem ent, Control, and Laboratory Use, Part 1: General Requireme nts. Conformity with 72/[...]

  • Page 16

    10 UDC3200 Universal Digital Controller Operator Manual 04/08 • Separate External Wiring —Separate connecting wires into bundles (See Permissible Wiring Bundling - Table 2-4) and route the individual bundles through separate conduit metal trays. Use Suppression Devices —For additional noise protection, you may want to add suppression devices [...]

  • Page 17

    04/08 UDC3200 Universal Digital Controller Operator Manual 11 Function of Other Outputs Output Algorithm Type Output 1/2 Option Function of Output 1/2 Output #3 Output #4 Auxiliary Output Single Relay Output 1 Alarm 2 Alarm 1 Not Needed Current Output INU Output 1 Alarm 1 Not Needed Time Simplex Dual Relay Output 1 Alarm 2 Alarm 1 Not Needed Single[...]

  • Page 18

    12 UDC3200 Universal Digital Controller Operator Manual 04/08 Wiring the Controller L1 L2/N 4 5 6 7 1 10 11 12 13 14 15 16 17 7 8 9 20 21 22 23 24 25 26 27 18 19 See tabl e for ca llout details 2 3 4 5 6 8 Figure 2-4 Composite Wiring Diagram Callout Details 1 AC/DC Line Voltage Terminals. See Figure 2-5. 2 Output 3 Terminals. See Figure 2-8 through[...]

  • Page 19

    04/08 UDC3200 Universal Digital Controller Operator Manual 13 4 5 6 7 8 9 10 11 12 13 14 15 16 17 L1 L2/N 22 23 24 25 26 27 Earth Ground Hot Neutral A C/DC Line Voltage 1 2 PROT ECTIVE BONDING (groundin g) of this c ontroller and the encl osure in whic h it is installe d, shall be in accord ance with Nati onal and loc al electric al codes. T o mini[...]

  • Page 20

    14 UDC3200 Universal Digital Controller Operator Manual 04/08 25 26 27 Use The rmocoupl e extension wir e onl y Thermocouple RTD M illivolt or Volts except 0-10 Volt s source 0-10 Volts M illiamps – + + R – 1 2 3 – 0–10 Volt source + 100K 100K Power Supply – + Xmitter + – 250 Ω 25 26 27 + R – 25 26 27 + R – 25 26 27 + R – 1 25 26[...]

  • Page 21

    04/08 UDC3200 Universal Digital Controller Operator Manual 15 22 23 24 Use The r m oco up le extension wire onl y Thermocouple RTD Milliv olt or Volts except 0 -10 Volts source 0-10 Volts Milliamps – + + R – 1 2 3 – 0–10 Volt source + 100K 100K Pow er Supp ly – + Xmitter + – 250 Ω 22 23 24 + R – 22 23 24 + R – 1 22 23 24 + R – 1 [...]

  • Page 22

    16 UDC3200 Universal Digital Cont roller Operator Manual 04/08 A larm Relay#1 Output Relay#1 L1 L2/N 4 5 8 9 N.O. N.C. N.O. Relay Loa d Load Suppl y Power Time Simplex 1 2 2 A larm #2 is not available with Time Proportional Duplex or Three Position Step Control unless the Dual Relay Opti on is used. Electrom echani c al relays are rated at 5 Amps @[...]

  • Page 23

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 17 If the load current is le ss than the minimum rated value of 20 mA, then there m ay be residual voltage across both ends of the load even i f the relay is turned off. Use a dummy resistor as shown to counteract this. The total current through the resistor and the the load must e xceed 2[...]

  • Page 24

    18 UDC3200 Universal Digital Cont roller Operator Manual 04/08 A lar m Relay#1 L1 L2/N 4 5 7 8 9 N.C. N.O. Time Simplex 2 3 A larm #2 is not available w ith Time Proportional Duplex or Th ree Po sition Step Control unless the Dual Relay option is used. Electromechanical relays are rated at 5 Amps @ 120 Va c or 240 Vac or 30 Vd c. Customer should si[...]

  • Page 25

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 19 A larm Relay#1 Out Relay#1 L1 L2/N 4 5 7 8 9 N.O. N.C. N.O. Cool Relay Loa d Load Suppl y Power Time Duplex with a Dual R elay B oard 1 1 Dual Electromechanical relays are rated at 2 Amps @120 Vac or 2 40 Vac or 30 Vdc. Cus tomer should size fuse s accor ding ly. U se Fa st Bl o fu ses [...]

  • Page 26

    20 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Figure 2-13 Position Proportional or Three Position Step Control Connection, Models DC3200-EE or DC3200-AA Figure 2-14 Position Proportional or Three Position Step Control Connections, Model DC3200-R_[...]

  • Page 27

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 21 1 Do not run t he communica tions lines in the s ame conduit as AC power. D– D+ COMMUNICATION MASTER D+ (B) SHLD D– (A) 120 OHMS TO OTHER COMMUNICATION CONTROLLERS D+ D– 120 OHMS ON LAST LEG 16 SHLD 17 D+ (B) 18 D– (A) Connect s hield to ground at one end only. SHLD 2 Use shie l[...]

  • Page 28

    22 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Table 2-6 Terminals for connecting a UDC to a MDI Compliant Hub or Switch UDC Terminal UDC Signal Name RJ45 So cket Pin # Switch Signal Name Position 14 Shield Shield Shield Position 15 RXD- 6 TXD- Position 16 RXD+ 3 TXD+ Position 17 TXD- 2 RXD- Position 18 TXD+ 1 RXD+ Table 2-7 shows h[...]

  • Page 29

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 23 Configure : A 2S1TY = NONE A 2S2TY = NONE 2 W ire Transm itter _ + INPUT 1 OUTPUT 3 250 Ω 26 + 27 - 5 + 6 - If necessary , install a zener di ode here to red uce voltag e at the transmitter. A 1N4733 w ill reduce the v oltage at t he transmit ter to approximate ly 25 Vdc. 1 1 Figure 2-[...]

  • Page 30

    24 UDC3200 Universal Digital Cont roller Operator Manual 04/08 3 Configuration 3.1 Configuration Prompt Hierarchy Set Up Group Function Prompts TUNING PROP BD or GAIN GAINVALn RATE MIN RSET MIN or RSET RPM MAN RSET PROPBD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC SEC or CYC SX3 CYC2 SEC or CYC2 SX3 SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD SPRA [...]

  • Page 31

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 25 3.2 Configuration Procedure Introduction Each of the Set Up groups and their functions are pre-configured at the factory. If you want to change any of these selections or values, follow the procedure in Table 3-1. This procedure tells you the keys to press to get to any Set Up group and[...]

  • Page 32

    26 UDC3200 Universal Digital Cont roller Operator Manual 04/08 3.3 Tuning Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition PROP BD or GAIN 0.1 to 9999 % or 0.001 to 1000 PROPORTIONAL BAND (simplex) is the percent of the range of the measured variable for which a proportional controller wil[...]

  • Page 33

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 27 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition RSET2MIN RSET2RPM 0.02 to 50.00 These are the same as abov e except that they apply to Duplex models for the "COOL" zone of Heat/Cool applications or for the second set of PID const[...]

  • Page 34

    28 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition AUTO MAN DISABLE ENABLE MANUAL/AUTO KEY LOCKOUT —Allows you to disable the Manual/Auto key DISABLE ENABLE ATTENTION Can only be viewed if LOCKOUT is configured for NONE. RUN HOLD DISABLE EN[...]

  • Page 35

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 29 3.4 SP Ramp Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition SINGLE SETPOINT RAMP —Make a selection to enable or disable the setpoint ramp function. Make sure you configure a ramp time and a final setpoint value. SP Programmi[...]

  • Page 36

    30 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition EU/HR DN 0 to 9999 in engineering units per hour RATE DOWN —Rate down value. When making a setpoint change, this is the rate at which the c ontroller will change from the original setpoint [...]

  • Page 37

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 31 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition SEG2TIME 0-99 hours.0-59 minutes Segment #2 Soak Duration SEG3RAMP or SEG3RATE SEG4 SP SEG4TIME SEG5RAMP or SEG5RATE SEG6 SP SEG6TIME SEG7RAMP or SEG7RATE SEG8 SP SEG8TIME SEG9RAMP or SEG9RAT[...]

  • Page 38

    32 UDC3200 Universal Digital Cont roller Operator Manual 04/08 3.5 Accutune Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition FUZZY FUZZY OVERSHOOT SUPPRESSION —Can be enabled or disabled independently of whether Demand Tuning or SP Tuning is enabled or disabled. DISABLE ENABLE DISABLE ?[...]

  • Page 39

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 33 3.6 Algorithm Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition CONT ALG The CONTROL ALGORITHM lets you select the type of control that is best for your process. ON-OFF ON/OFF is the simplest control type. The output can be eith[...]

  • Page 40

    34 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition CONT ALG (continued) PD+MR PD WITH MANUAL RESET is used whenever integral action is not wanted for automatic control. The equation is computed with no integral contribution. The MANUAL RESET,[...]

  • Page 41

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 35 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition PERIOD 0:00 to 99:59 PERIOD allows you to configure the length of timeout period (from 0 to 99 hours: 59 minutes). START KEY ALARM 2 START allows you to select whether the timer starts with t[...]

  • Page 42

    36 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition SUMMER (See Note 2) SUMMER WITH RATIO AND BIAS —The following formula applies: Alg1=(InpAxRatioA+BiasA)+( InpBxRatioB+BiasB)+(InpC xRatioC+BiasC)+Alg1Bias HI SEL (See Note 2) INPUT HIGH SEL[...]

  • Page 43

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 37 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition FCC CARBON POTENTIAL FCC —Make this selection if you have a Furnace Controls Corp Accucarb type Zirconium Oxide sensor. This algorithm requires a temperature range within the region of 1380[...]

  • Page 44

    38 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition ALG1 INB INPUT 1 INPUT 2 OUTPUT ALGORITHM 1, INPUT B SELECTION will represent one of the available selections. Input 1 Input 2 Output – Should not be used for Three Position Step Control ap[...]

  • Page 45

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 39 3.7 Output Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition OUT ALG The OUTPUT ALGORITHM lets you select the type of output you want. Not applicable w ith Control algorithm prompt 3PSTEP. Selections are hardware dependent. ATTE[...]

  • Page 46

    40 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition used for Relay/Current and Current/R elay Duplex Outputs. It can also be used for Current Duplex when an Auxiliary Output board is present. This enables the normal c ontrol current output to [...]

  • Page 47

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 41 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition MOTOR TI 5 to 1800 seconds MOTOR TIME – Appears only when “POSITON” is selected as the Output algorithm. This is the time it takes the motor to travel from 0 to 100% (fully closed to fu[...]

  • Page 48

    42 UDC3200 Universal Digital Cont roller Operator Manual 04/08 3.8 Input 1 Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition IN1 TYPE ATTENTION Changing the input type will result in the loss of Field Calibration values and will restore Factory Calibration values. DISABLE B TC E TC H E TC L[...]

  • Page 49

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 43 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition XMITTER B TC E TC H E TC L J TC H J TC M J TC L K TC H K TC M K TC L NNM H NNM L NIC H NIC L R TC S TC T TC H T TC L W TC H W TC L 100 PT 100 LO 200 PT 500 PT RAD RH RAD RI LINEAR SQROOT TRAN[...]

  • Page 50

    44 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition BURNOUT BURNOUT PROTECTION (SENSOR BREAK) provides most input types with upscale or downscale protection if the input fails. NONE NO BURNOUT —Pre-configured Failsafe out put (selected in th[...]

  • Page 51

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 45 3.9 Input 2 Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition IN2 TYPE ATTENTION Changing the input type will result in the loss of Field Calibration values and will restore Factory Calibration values. Selecting Position Proport[...]

  • Page 52

    46 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition IN2 HIGH –999. To 9999. Floating (in engineering units) INPUT 2 HIGH RANGE VALUE in engineering units is displayed for all inputs but can only be configured for linear or square root transm[...]

  • Page 53

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 47 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition NO FS NO FAILSAFE —This selection does not provide input failure detection and should only be used when a thermocouple input is connected to another instrument which supplies the Burnout cu[...]

  • Page 54

    48 UDC3200 Universal Digital Cont roller Operator Manual 04/08 3.10 Control Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition PV SOURCE INPUT 1 INPUT 2 IN ALG1 PROCESS VARIABLE SOURCE —Selects the source of the Process Variable. INPUT 1 INPUT 2 INPUT ALGORITHM 1 PID SETS NUMBER OF TUNING [...]

  • Page 55

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 49 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition RSP SRC REMOTE SETPOINT SOURCE —This selection determines what your remote setpoint source will be when toggled by the SP Select key or Digital Input. NONE INPUT 2 IN ALG1 NONE —No remote[...]

  • Page 56

    50 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition (Note 3) LAST LAST OUTPUT —At power-up in automatic mode, the motor position will be the last one prior to power down. When the unit goes into FAILSAFE, it will stay in automatic mode; moto[...]

  • Page 57

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 51 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition DEADBAND DEADBAND is an adjustable gap between the operating ranges of output 1 and output 2 in which nei ther output operates (positive value) or both outputs operate (negative value). –5.[...]

  • Page 58

    52 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition MINUTESorRP M RESET UNITS —Selects units of minutes per repeat or repeats per minute for the I term of the PID algorithm. 20 Repeats per Minute = 0.05 Minutes per Repeat. RPM REPEATS PER MI[...]

  • Page 59

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 53 3.11 Options Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition AUX OUT ATTENTION Prompts for the Auxiliary Output Selection appear only if one of the Auxiliary Output boards is installed. AUXILIARY OUTPUT SELECTION This selection provi[...]

  • Page 60

    54 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition LOW VAL Low Scale Value within the range of the selected variable to represent the minimun output (0 or 4 mA) AUXILIARY OUTPUT LOW SCALING FACTOR — This is a value in engineering units used[...]

  • Page 61

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 55 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition TO RUN RUN —Contact closure starts a stopped SP Ramp or Program. Upper left character blinks “R”. Reopening the contact puts controller in HOLD mode. This selection applies to either lo[...]

  • Page 62

    56 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition TRACK OUTPUT TRACKS INPUT 2 —Contact closure allows Output to track Input 2. While the switch is open, the output is in accordance with its pre-defined functionality. When the switch is clo[...]

  • Page 63

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 57 3.12 Communications Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition Com ADDR 1 to 99 COMMUNICATIONS STATION ADDRESS —This is a number that is assigned to a controller that is to be used with the communications option. This number w[...]

  • Page 64

    58 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition LAST LAST —SAME MODE AND OUTPUT—The controller will return to the same mode (manual or automatic) at the same output level that it had before shed. TO MAN TO MAN —MANUAL MODE, SAME OUTP[...]

  • Page 65

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 59 3.13 Alarms Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition A1S1 VAL Value in engineering units ALARM 1 SETPOINT 1 VALUE —This is the value at which you want the alarm type chosen in prompt A1S1TYPE to actuate. The value dep[...]

  • Page 66

    60 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition regardless of whichever SP is active. NOTE 4. Loop Break monitors the control loop to determine if it is working. When enabled, the control output is checked against the minimum and maximum o[...]

  • Page 67

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 61 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition A1S2 EV BEGIN END ALARM 1 SEGMENT EVENT 2 —Same as A1S1 EV. A2S1TYPE Same as A1S1 TYPE ALARM 2 SETPOINT 1 TYPE —Select what you want Setpoint 1 of Alarm 2 to represent. The selections are[...]

  • Page 68

    62 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition DISABLE ALARM 1 ALARM 2 ALARM12 DISABLE —Disables blocking ALARM 1 —Blocks alarm 1 only ALARM 2 —Blocks alarm 2 only ALARM12 —Blocks both alarms ATTENTION When enabled on power up or [...]

  • Page 69

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 63 3.14 Display Set Up Group Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition DECIMAL DECIMAL POINT LOCATION —This selection determines where the decimal point appears in the display. NONE ONE TWO THREE NONE —No Decimal Place—fixed, no a[...]

  • Page 70

    [...]

  • Page 71

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 65 4 Monitoring and Operating the Controller 4.1 Operator Interface Introduction Figure 4-1 is a view of the Operator Interface. Figure 4-1 Operator Interface 4.2 Entering a Security Code Introduction The level of keyboard lockout may be changed in the Set Up mode. However, knowledge of a [...]

  • Page 72

    66 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Table 4-1 Procedure to Enter a Security Code Step Operation Press Result 1 Enter Set Up Mode Setup Setup Upper Display = SET UP Lower Display = TUNING 2 Select any Set Up Group Function Function Function Upper Display = 0 Lower Display = SECUR 3 Security Code Entry or To enter a four di[...]

  • Page 73

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 67 4.4 Monitoring Your Controller 4.4.1 Annunciators The following annunciator functions have been provided to help monitor the controller: Table 4-2 Annunciators A nnunciator Indication ALM 1 2 A visual indication of each alarm Blinking 1 indicates an alarm latched condition. The blinking[...]

  • Page 74

    68 UDC3200 Universal Digital Cont roller Operator Manual 04/08 4.4.2 Viewing the operating parameters Press the LOWER DISPLAY key to scroll through the operating parameters. The lower display will show only those parameters and their values that apply to your specific model. Table 4-3 Lower Display Key Parameter Prompts Lower Display Description OU[...]

  • Page 75

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 69 4.4.3 Diagnostic Messages The UDC3200 performs background tests to verify data and mem ory integrity. If there is a malfunction, a diagnostic message will be shown on the lower display. In the case of more than one simultaneous m alfunction, only the highest priority diagnostic message [...]

  • Page 76

    70 UDC3200 Universal Digital Cont roller Operator Manual 04/08 IN 1 Ratio Bias • • IN 2 Ratio Bias • • 1 2 PV Sourc e IN 2 RSP Sourc e INPUT A INPUT B INPUT C INPUT ALGORITHM 1 FEEDFORWARD INPUT A ONLY To RSP SP Sourc e SP PV Remote SP Local S P LSP1 LSP2 LSP3 To RSP • To RSP CONTROL ALGORITHM OUTPUT FEEDFO RWARD SUMMER O R MULTIP LIER Ma[...]

  • Page 77

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 71 4.5 Accutune III Introduction Accutune III (TUNE) may be used for self-regulating and single integrating processes. This autotuning method is initiated on-demand, typically at initial start-up. There are no other requirements necessary, such as prior knowledge to the process dynamics or[...]

  • Page 78

    72 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Operation The Accutune III algorithm provides user-friendly, on-demand tuning in this controller. No knowledge of the process is required at start-up. The operator simply initiates the tuning while in the automatic mode. Once Accutune III has been enabled in the TUNE setup group, either[...]

  • Page 79

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 73 5 Initiate Tuning Select “DO SLOW” or “DO FAST” in lower display. 6 Tuning in operation Lower Displa y Lower Displa y Lower Displa y Upper display will show a “T” as long as ACCUTUNE process is operating. When process completes, tuning parameters are calculated and lower dis[...]

  • Page 80

    74 UDC3200 Universal Digital Cont roller Operator Manual 04/08 4.5.3 Using AUTOMATIC TUNE at start-up for Duplex (Heat/Cool) Used when DUPLEX has been configured for AUTOMATIC. This is the preferred selection for most Heat/Cool applications when tuning a new chamber. This selection will sequentially perform both Heat and Cool tuning without further[...]

  • Page 81

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 75 4.5.4 Using BLENDED TUNE at start-up for Duplex (Heat/Cool) When DUPLEX has been configured for DISABLE. This is the preferred selection for Heat/Cool applications which use a highly insulated chamber (a chamber which will lose heat very slowly unless a cooling device is applied). Only [...]

  • Page 82

    76 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Step Operation Press Result 4 Show Tuning Prompt Lowe r Displa y Lowe r Displa y Lowe r Displa y Until “TUNE OFF” is shown on lower display. 5 Initiate Tuning Select “DO SLOW” or “DO FAST” in lower display. 6 Tuning in operation Lower Displa y Lower Displa y Lower Displa y U[...]

  • Page 83

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 77 4.5.6 Error Codes Table 4-10 Procedure for Accessing Accutune Error Codes Step Operation Press Result 1 Select Accutune Set-up Group Set up Setup Upper Display = SETUP Lower Display = ACCUTUNE 2 Go to Error Code Prompt Function Function Function Upper Display = (an error code) Lower Dis[...]

  • Page 84

    78 UDC3200 Universal Digital Cont roller Operator Manual 04/08 controller will control at the local setpoint using these newly calculated tuning constants. 4.6 Fuzzy Overshoot Suppression Introduction Fuzzy Overshoot Suppression minimizes Process Variable overshoot following a setpoint change or a process disturbance. This is especially useful in p[...]

  • Page 85

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 79 5 Troubleshooting/Service 5.1 Background Tests The UDC3200 performs ongoing background tests to verify data and mem ory integrity. If there is a malfunction, a diagnostic message will be displayed (blinking) in the lower display. In the case of simultaneous m alfunctions, the messages w[...]

  • Page 86

    80 UDC3200 Universal Digital Cont roller Operator Manual 04/08 Low er Display Reason for Failure How to Correct the Problem PV LIMIT PV out of range. PV = INP1 x RATIO1+ INP1 BIAS 1. Make sure the input signal is correct. 2. Make sure the Ratio and Bias settings are correct. 3. Recheck the calibration. Use Bias of 0.0 RV LIMIT T he result of the fo[...]

  • Page 87

    04/08 UDC3200 Universal Digital C ontroller Operator Manual 81 5.2 Controller Failure Symptoms Upper Display Low er Display Indicators Controller Output Probable Cause Blank Blank Off None Power Failure OK OK Current Proportional Output OK OK Position Proportional or TPSC Output OK OK Time Proportional Output OK Displayed Output disagrees with Cont[...]

  • Page 88

    82 UDC3200 Universal Digital Cont roller Operator Manual 04/08 6 Sales and Service For application assistance, current specifications, pricing, or nam e of the nearest Authorized Distri butor, contact one of the offices below. ARG EN TI NA Honeyw ell S.A.I.C. Belgrano 1156 Buenos Aires Argentina Tel. : 54 1 383 9290 ASIA PACIFIC Honeywell Asia Paci[...]

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    Honeywell Process Solutions 512 Virginia Drive Fort Washington, PA 19034 51-52-25-143 Rev. 1 0408 Printed in USA http://hpsw eb.honeywell.com[...]