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Honeywell WT6500 manual

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Table of contents for the manual

  • Page 1

    HONEYWELL ™ Wind T urbine Model WT6500 The HONEYWELL™ trademark is used under license from Honeywell International Inc. Honeywell International Inc. makes no representations, or warranties with respect to this product or service. Owner ’ s Manual[...]

  • Page 2

    II HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev10 Thank Y ou! Thank you for your purchase of this award winning turbine, and welcome to the Age of Renewable Energy . Thank you for your purchase of the HONEYWELL ™ Wind T urbine. It is one of the most advanced wind turbine systems in the world. We are proud to of fer a cost effective [...]

  • Page 3

    III HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev10[...]

  • Page 4

    III Safety Information HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Safety Information PLEASE READ THESE INSTRUCTIONS AND THE ENTIRE MANUAL PRIOR T O INST ALLA TION. INST ALLA TION OF THIS WIND TURBINE CAN ONL Y BE PERFORMED BY A LICENSED AND TRAINED PROFESSIONAL. Safety Icons The following symbols identify dangers associated with [...]

  • Page 5

    IV HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 DO NOT CONNECT THE HONEYWELL WIND TURBINE TO ANY CONTROLLER OTHER THAN THE SMARTBOX™ Controller OR OTHER CONTROLLER PRE-APPROVED, IN WRITING, BY WINDTRONICS. Failure to follow this warning will void the HONEYWELL ™ Wind T urbine warranty and may result in death, personal injury or[...]

  • Page 6

    V T able of Contents HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T able of Contents Safety Instructions III 1. Introduction Product Description................................................................ 2 Shipping Contents.................................................................. 2 Before Installing the HONEYWELL ™ [...]

  • Page 7

    VI HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T able of Contents 3. Specications T echnical Specications......................................................... 25 4. W arranty Information 27 5. Appendix Pole Mount Drawing............................................................... 32 ROOFBOX ™ Mount Drawing..........[...]

  • Page 8

    1 Introduction HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Introduction Chapter 1 describes the HONEYWELL ™ Wind Turbine. For Information On: See: Product Description 2 Shipping Contents 2 Before Installation 3 Lift Point 4 1[...]

  • Page 9

    2 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Introduction Product Description The HONEYWELL ™ Wind T urbine is a novel electric generator (Worldwide patents pending). It consists, as shown in the product detailed schematic, of a central wheel made of aluminum rim, stainless steel spokes, and aluminum hub. T wo ceramic bearings [...]

  • Page 10

    3 Introduction HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Before Installing the HONEYWELL ™ Wind T urbine: IMPORT ANT Please take note that the HONEYWELL ™ Wind T urbine is a proprietary wind driven electric generator . It is designed to displace annual electric consumption by connecting it to the electric switch board in the[...]

  • Page 11

    4 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Introduction Lift Point The recommended lift point is shown in the photograph below:[...]

  • Page 12

    5 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Mounting and Wiring Chapter 2 describes turbine installation, mounting options and electrical wiring. For Information on: See: Introduction 6 Site Selection 8 Mounting Options 10 T urbine Wiring 12 SMARTBOX ™ Controller 14 Battery Box 15 Junction Box 16[...]

  • Page 13

    6 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation T urbine Mounting Introduction Hazardous voltages, currents, or other conditions that could cause serious bodily injury or death exist in this equipment or may be associated with its use. Personal Injury and Property Damage Hazard STOP! If you plan to connect the [...]

  • Page 14

    7 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Personal Injury and Property Damage Hazard Do not touch revolving turbine blades or insert objects, including sticks and screwdrivers, into revolving turbine blades. Failure to follow this warning may result in death, personal injury or property damage. The suppli[...]

  • Page 15

    8 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation T urbine with Electrical Systems HONEYWELL ™ Wind T urbine mounted on ROOFBOX ™ Mount T ypical SMARTBOX ™ Contr oller connection next to house circuit breakers. Figure 2.1 Complete T urbine System Site Selection The key objective of a site evaluation or stud[...]

  • Page 16

    9 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 comparative data for a region or a specic location. However , be very careful when relying only on this information as such data quite often tends to be measured at very high altitudes and may not be useful at lower and more practical heights. 2. As a general r[...]

  • Page 17

    10 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation Mounting Options Personal Injury and Property Damage Hazard Do not install the HONEYWELL ™ Wind T urbine in a location that is accessible to children or pets. Failure to follow this warning may result in death, personal injury or property damage. Personal Injur[...]

  • Page 18

    11 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Figure 2.3 Mounting Options Failure to follow proper installation practices for any of the mounting options could result in death, personal injury and/ or property damage. The vertical axis of the turbine must be level when installed. T urbines installed with the[...]

  • Page 19

    12 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation following designs and their included specications. See page 34 in the Appendix for design and specications. Ballast Mount See page 35 in the Appendix for design and specications. T urbine Wiring ELECTRIC SHOCK HAZARD Disconnect turbine and battery circui[...]

  • Page 20

    13 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Component Diagram turbine disconnect home outlet SMARTBOX ™ Contr oller AC output disconnect circuit br eaker battery box with battery fuse & disconnect SMARTBOX ™ Controller HONEYWELL ™ Wind T urbine SMARTBOX ™ ControllerAC output grid AC di[...]

  • Page 21

    14 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation The SMARTBOX™ Controller The SMARTBOX ™ Controller contains all the electronic controls needed to integrate to the home’s electrical switch board circuits. The SMARTBOX ™ Controller is housed in a NEMA 3R enclosure and must be mounted on the wall next to [...]

  • Page 22

    15 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 The Battery Box The Battery Box is a NEMA 3R type and must be mounted on the wall near the SMARTBOX ™ Controller . The Battery Box requires its own On/Of f switch and a 100 amp fuse. Please refer to the SMARTBOX ™ Controller Manual for connecting the Battery [...]

  • Page 23

    16 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation The Junction Box The HONEYWELL ™ Wind T urbine is an electric generator . As discussed in the technology description the electricity is generated at the stators due to the high speed traversing of the permanent magnets at the blade tip and wheel rim. The electr[...]

  • Page 24

    17 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Junction Box Block Diagram W IND GENERATOR TO SMARTBOX CONTROLLER DIVERSION LOAD CONTROL W IND DIRECTION WIN D SPEED OVP JUNCTION BOX W IND TURBINE HV POWER OUTPUT LOGIC CONTROL INTERFACE PCB DUMP LOAD Figure 2.8 Junction Box Block Diagram[...]

  • Page 25

    18 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation TURBINE JUN CTION BOX EARTH GROUND STAKE AC IN TURBINE SM ARTBO X™ Controller 12V 12V 12V 12V 12V 12V OPT IO NAL TURBINE POLES L1 N GND AC OUTPUT TO SUB SW ITCH BOARD SINGLE PHASE 120V 15AMP L1 N GND AC INPUT FROM MAIN SW ITCH BOARD SINGLE PHASE 120V 15AMP SEE [...]

  • Page 26

    19 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 DC Power Wiring TURBINE JUNCTION BOX EARTH GROUND STAKE TURBINE POLES SEE TURBINE TO CONTROLLER S IZE CHART ON SHEET 1 (2) #10 T HWN-2 + #6 GND ¾” CONDUIT MAX DIS TANCE 3 FEET. #4 GND Figure 2.10 Power Wiring Diagram T urbine Wiring and Distances The HONEYWELL[...]

  • Page 27

    20 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation Figure 2.1 1 T urbine Connection Location in SMARTBOX ™ Controller T urbine Over-Current Protection The NEC/CEC requires the turbine circuit to be protected with a device rated for 125% of the rating of the circuit. The DC-rated fuse or circuit breaker between [...]

  • Page 28

    21 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Control Wiring JUNC TION BOX TUR BINE SMARTBOX™ Controller CAT 5E or CA T6 GRN/WHT GRN BRN/W HT BRN BLU/WHT BLU ORG/WHT ORG GRN/W HT GRN BRN /WHT BRN BLU/W HT BLU ORG/WH T ORG Figure 2.12 T urbine Control Wiring[...]

  • Page 29

    22 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation Grounding PROFESSIONAL INST ALLA TION A certied and trained electrician must install and commission this turbine using the National Electric Code (NEC) (or , if in Canada, the Canadian Electric Code (CEC)) and in compliance to the local permitting and zoning c[...]

  • Page 30

    23 T urbine Installation HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Operation Personal Injury and Property Damage Hazard Do not touch revolving turbine blades or insert objects, including sticks and screwdrivers, into revolving turbine blades. Failure to follow this may result in death, personal injury or property damage. PROFESS[...]

  • Page 31

    24 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 T urbine Installation[...]

  • Page 32

    25 Specications HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Specications For Information on: See: T echnical Specication 25 3[...]

  • Page 33

    26 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Specications T echnical Specications Model WT -6500 Specication Rated Power Output 1500 W at 13.9 m/s (31 mph) W eight 79.5 Kg (175 pounds) Rotor Diameter 1.82 m (6 feet) T ype Blade Tip Power System Constantly Facing Wind Dynamic Aerodynamic Deectors Blades 20 Glass Fille[...]

  • Page 34

    27 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 W arranty Information 4[...]

  • Page 35

    28 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 W arrantry 5-Y ear Limited W arranty LIMITED W ARRANTY : Subject to the terms below , WindT ronics, Inc. (“WindT ronics”) warrants its products against defects in materials or workmanship under normal use consistent with product instructions for a period of ve (5) years from th[...]

  • Page 36

    29 W arrantry HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 a part of value equal to the original purchase. In such event, reasonable costs for removal of the defective product and delivery and installation of the replacement product will be the responsibility of the Purchaser . All replaced parts and products shall become the prope[...]

  • Page 37

    30 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 W arrantry THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LA W . IN NO EVENT SHALL WINDTRONICS’ AGGREGA TE LIABILITY EXCEED THE AMOUNT ACTUALL Y RECEIVED BY WINDTRONICS FROM THE PURCHASER FOR THE PURCHASE OF THE PRODUCT . Some states and provinces do not allow the exclusion or limitatio[...]

  • Page 38

    31 Appendix HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Appendix T urbine Installation Drawings For Information on: See: Pole Mount 32 ROOFBOX ™ Mount 33 ROOFBOX ™ with QUADPOD ™ Mounting 34 Ballast Mount 35 One Line Drawing 36-37 5[...]

  • Page 39

    32 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Appendix Pole Mount[...]

  • Page 40

    33 Appendix HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 ROOFBOX ™ Mounting[...]

  • Page 41

    34 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Appendix ROOFBOX ™ with QUADPOD ™ Mounting[...]

  • Page 42

    35 Appendix HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Ballast Mounting[...]

  • Page 43

    36 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Appendix WI NDTRONICS CHARGE CO NT OLLER INVERTER SYSTEM “ SMARTBOX ™ Controller” This spe cific ati on an d any in cl u si ons or a ttac hme nt s he re in are c on fidential and pr op ri et a ry pr oper ty of Windtroni cs LLC a nd ma y not be repr od uced in par t or in fu ll w[...]

  • Page 44

    37 Appendix HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 WI NDTRONICS CHARGE CO NT OLLER INVERTER SYSTEM “ SMARTBOX ™ Controller” This spe cific ati on an d any in cl u si ons or a ttac hme nt s he re in are c on fidential and pr op ri et a ry pr oper ty of Windtroni cs LLC a nd ma y not be repr od uced in par t or in fu ll w[...]

  • Page 45

    38 HONEYWELL ™ Wind T urbine WT6500 Owner’ s Manual - Rev 10 Appendix[...]

  • Page 46

    WindT ronics Honeywell International Inc. 621 Sprucewood Avenue W indsor , Ontario N9C 0B3 T ell: 877-946-3898 www .honeywell.com The Honeywell T rademark is used under license from Honeywell International Inc.and makes no representations or warranties with respect to this product.[...]