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Honeywell XL 800 SERIES manual

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  • Page 1

    Copyright © 2008 Honeywell GmbH  All Rights Reserved EN1B-0410GE51 R0908A XL 800 Series FOR SMOKE CONTROL HONEYWELL EXCEL 5000 OPEN SYSTEM INSTALLATION AND COMMISSIONING INSTRUCTIONS CONTENTS General ............................................................................... 3 Before Inst allation ...........................................[...]

  • Page 2

    General Excel 800 EN1B-0410GE51 R0908A 2 Troubleshooting ............................................................... 31 Testing Wiring Co nnection s .......................................... 31 Troubleshooting on the XC L8010A U Cont roller............ 31 Power LED (green) ................................................. 31 Alarm LED (red) ..[...]

  • Page 3

    Excel 800 3 EN1B-0410GE51 R0908A WARNING This equipment generates, us es, and can radiate radio frequency energy, and if not installe d and used in accordance with the instructions manual, may cause interference to rad io communications. It has been tested and foun d to comply with the limits for a Class A computing device pur suant to Subpart J of[...]

  • Page 4

    Wiring Excel 800 EN1B-0410GE51 R0908A 4 Wiring All wiring to the XL800 controll er is unsupervised, except as noted. All circuits are power limited, except for AC po wer circuits, relay contacts and other circuits as noted. All field wiring terminals accept 24 AW G to 14 AWG (0.25 mm 2 to 2 mm 2 ) conductors except as noted. All wiring must conform[...]

  • Page 5

    Excel 800 Wiring 5 EN1B-0410GE51 R0908A XL800 Series Power Consumption When selecting the appropria te power supply, the power consumption of the XL800 mo dules must be taken into account. Table 3. XL800 pow er consumption max. power consumption model 24 Vac, 60 Hz 24 Vdc XCL8010AU with watchdog load 690 mA 640 mA XCL8010AU without watchdog load 19[...]

  • Page 6

    Wiring Excel 800 EN1B-0410GE51 R0908A 6 PA N E L BUS MODULES LonW orks BUS MODULES ANALO G OUTPUT ANALOG INPUT BINAR Y INPUT FLOA TING OUTPUT XF821AU XS821-22 XCL8010AU CONTROLLER MODULE X S823 XS824-25 XFL821AU XFR822AU XFLR822AU XFL822AU XFL823AU XF822AU XF823AU RELA Y OUTPUT XFR824AU X FLR824AU X FL824AU XFR825AU X F824AU LonW orks or Panel Bus [...]

  • Page 7

    Excel 800 Description of the XCL8010AU Contro ller Module 7 EN1B-0410GE51 R0908A Description of the XCL8010AU Controller Module Overview PC or HMI NO CONNECTION EXCELON I/O MOD ULES LonWorks BUS C-BUS Fig. 3. Connections to the XCL8010A U Controller Fig. 4. XCL8010AU Controller Module front details Legend 1 Power supply for I/O modules 2 I/O Bus co[...]

  • Page 8

    Description of the XCL8010AU Controller Mo dule Excel 800 EN1B-0410GE51 R0908A 8 ““ G M U S T B E WIRED TO EARTH GROUND 14507063-0 02 POWER CABLE (incl. with 145 07287 power modules 14507287-001 t hrough -003, only .) CONNECTORS ARE KEYED TO PREVENT MISALIGNM ENT . CONVENIENCE OUTLET (UNFIL TERED, UNSWITCHED) -001 = 120 V AC, 10 AMP 24 V AC CON[...]

  • Page 9

    Excel 800 Description of the XCL8010AU Contro ller Module 9 EN1B-0410GE51 R0908A H N G BLK BLK CONTROLLER TRANSFORMER CONTROLLER SUPPL Y 24 V AC 48 V A WHT GRN BRN GRN MAIN LINE (120 V AC, 60 Hz) TERMINAL “G” MUST BE CONNECTED TO A GOOD EARTH GROUND. 24 V 50 V A 14507351-001 429P156A E1A 1052 XXXX COM 120 V ~ 71 1 3 2 4 72 70 G 1 1 1 MECHANICAL[...]

  • Page 10

    Description of the XCL8010AU Controller Mo dule Excel 800 EN1B-0410GE51 R0908A 10 Corresponding Terminal Sockets Table 6. I/O m odules and co rresponding termina l sockets I/O module socket scope of delivery XF821AU, XFL821AU XF822AU, XFL822AU, XFLR822AU, XFR822AU XS821-22 1 terminal socket, 1 bridge connector 1 swivel label holder XF823AU, XFL823A[...]

  • Page 11

    Excel 800 Description of the XCL8010AU Contro ller Module 11 EN1B-0410GE51 R0908A 4 Locate separate from and belo w all building exhaust fans and upstream of any pr evailing winds. 5 Exhaust to outside of buildin g. 6 Locate airflow differential switch. 7 Locate UL-listed damper pressure / position i ndicator per damper installation instruc tions. [...]

  • Page 12

    Description of the XCL8010AU Controller Mo dule Excel 800 EN1B-0410GE51 R0908A 12 XCL8010AU, I/O Modules on Single Rail ► Connect XCL8010AU C ontroller Module and I/O modules using the bridge connectors. This provides power supply an d communication connection. No further wiring is necessary. Multiple Rails in Single Cabinet The multiple rails of[...]

  • Page 13

    Excel 800 Description of the XCL8010AU Contro ller Module 13 EN1B-0410GE51 R0908A 71 72 73 74 71 72 73 74 71 72 73 74 11 1 12 2 13 3 14 4 71 72 73 74 75 75 75 76 76 76 77 77 77 78 78 75 76 77 78 78 Panel Bus modules LonWorks Bus modules Panel Bus modules XCL8010AU Fig. 12. Mixed bus system – co rrect wiring 71 72 73 74 71 72 73 74 11 1 12 2 13 3 [...]

  • Page 14

    Mounting/Dismounti ng Modules Excel 800 EN1B-0410GE51 R0908A 14 LOCK 4 4 Fig. 14. HEX switch location NOTE: If the HEX switch setting is changed, the Pan el Bus I/O module will revert to its default configuration. With L ON W ORKS Bus I/O modules, the HEX switch is without function. Setting the I/O Bus Switch ► Set the I/O Bus switch S2 of the X [...]

  • Page 15

    Excel 800 Mounting/Dismounti ng Modules 15 EN1B-0410GE51 R0908A Mounting/Dismounting Controller/Sockets Mounting Sockets NOTE: When using both Panel B us and L ON W ORKS Bus I/O modules in an Excel 800 System, group both Panel Bus modules (light-gra y) and L ON W ORKS Bus I/O modules (dark-gray), e.g., on different rails. Up to 10 Panel Bus I/O mod[...]

  • Page 16

    Mounting/Dismounti ng Modules Excel 800 EN1B-0410GE51 R0908A 16 Fig. 19. Connecting terminal sockets w ith bridge connector NOTE: Bridge connectors transmit both communicati on signals and power supply bet ween modules. Removing bridge connectors will interrupt the transmission of both communication si gnals and power supply between the modules. Di[...]

  • Page 17

    Excel 800 Mounting/Dismounti ng Modules 17 EN1B-0410GE51 R0908A Fig. 23. Locking the electronic module NOTE: The red locking mechanism will not close if the electronic module is not properly mounted. Dismounting Electronic Modules NOTE: Electronic modules can be removed from the socket or inserted into the sockets without switching off the power su[...]

  • Page 18

    Mounting/Dismounti ng Modules Excel 800 EN1B-0410GE51 R0908A 18 Connecting Laptops (XL-Online/CARE) ► Connect a laptop (on which e.g., XL-Online or CARE has been installed) to the HMI interface or L ON W ORKS interface of the XCL8010AU Controller Module by means of – the XW885 cable or – the XW585 cable conn ected with an XW586 Cable. XCL8010[...]

  • Page 19

    Excel 800 Mounting/Dismounti ng Modules 19 EN1B-0410GE51 R0908A C-Bus Tx LED and Rx LED The XCL8010 AU Controller Module is eq uipped with a Tx LED (status: yellow/OFF) and an Rx LED (status: yellow/OFF). 1 C-Bus 2 Fig. 29. C-Bus Tx LED (1) an d Rx LED (2) C-Bus LEDs Table 14. Controller C-Bus LEDs Tx (1) flickering The controller is sending d ata [...]

  • Page 20

    Mounting/Dismounti ng Modules Excel 800 EN1B-0410GE51 R0908A 20 Alarm and Power LEDs The XCL8010 AU Controller Module is eq uipped with an alarm LED and a power LED. Fig. 32. A larm LED (1) and power LED (2) Alarm LED (1, red) Table 17. Controller alarm LED Off Normal operation On Watchdog alarm output is powered • The controller has encountered [...]

  • Page 21

    Excel 800 Description of the I/O Modules 21 EN1B-0410GE51 R0908A C-Bus Termination Switch S1 The XCL8010 AU Controller Module f eatures a 3-positi on C- Bus termination switch S1. This switch must be set in a ccordance with the given C-Bus configuration. Fig. 34. C-Bus termination s witch Table 21. XCL8010 AU C-Bus termination s witch S1 settings s[...]

  • Page 22

    Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 22 Analog Input Modules Types of Analog Input Modules Table 25. Excel 800 Analog Input Modu les type description housing XF821 Panel Bus Analog Inp ut Module light-gray XFL821 L ON W ORKS Bus Analog Input Module dark-gray XS821-822 terminal socket light-gray Features • 8 analog inputs [...]

  • Page 23

    Excel 800 Description of the I/O Modules 23 EN1B-0410GE51 R0908A XFL821AU Connection Examples 25 22 25 25 25 2 5 3 1 1 10 1 1 12 14 13 18 2 11 12 2 2 0 to 10 V VMP Pt1000 NTC20kW 0(4) to 20 mA 400 OHM SHIELD SHI ELD SHIELD SHIELD 0(4) to 20 mA (VIA EXTERNAL 500 OHM RESISTOR). 0 TO 10 VDC Fig. 37. XFL821A U Analog Input Module[...]

  • Page 24

    Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 24 Analog Output Modules Types of Analog Output Modules Table 27. Excel 800 Analog Output Modules type description housing XF822 Pane l Bus Analog Output Module light-gray XFR822 Panel Bus Analog Output Module with manual overrid es light-gray XFL822 L ON W ORKS Bus Analog Output Module [...]

  • Page 25

    Excel 800 Description of the I/O Modules 25 EN1B-0410GE51 R0908A Modules with Manual Overrides The XFR822AU/XF LR822AU Analog Output Modules are equipped with manual overr ides: one rotary knob for each analog output. The manual overrides can be set manually to either "auto" o r "0 ─ 110%". NOTICE Damage to the elect ronic mod[...]

  • Page 26

    Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 26 Binary Input Modules Types of Binary Input Modules Table 30. Excel 800 Binary Input Modules type description housing XF823 Panel Bus Binar y Input Module light-gray XFL823 L ON W ORKS Bus Binary Input Module dark-gray XS823 terminal socket light-gray Features • 12 binary inputs • [...]

  • Page 27

    Excel 800 Description of the I/O Modules 27 EN1B-0410GE51 R0908A Status LEDs The status LEDs can be configur ed individually for use as either alarm LEDs (red/green) or as status LEDs ( yellow/OFF [default]). Given a state of "logical ON," the LED will be lit ( yellow or red). XF823AU Connection Examples 25 2 1 1 14 13 2 2 1 SHIELD 5 TO 2[...]

  • Page 28

    Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 28 Relay Output Modules Types of Relay Output Modules Table 33. Excel 800 Relay Output Modules type description housing XF824 Panel Bus Relay Output Module light-gray XFR824 Panel Bus Relay Output Module with manual overrides light-gray XFL824 L ON W ORKS Bus Relay Output Module dark-gra[...]

  • Page 29

    Excel 800 Description of the I/O Modules 29 EN1B-0410GE51 R0908A Table 34. Description of Relay Output Mo dule terminals terminal signal comment 71, 75 COM a 2-wire communication bus (LON/Panel Bus) 72, 76 COM b 2-wire communication bus (LON/Panel Bus) 73, 77 24 V~ Power supply 74, 78 24 V~0 Power supply 11 REL1 N.O. Relay 1 N.O. contact 12 REL1 N.[...]

  • Page 30

    Description of the I/O Modules Excel 800 EN1B-0410GE51 R0908A 30 Connection Examples 74 74 78 73 73 77 72 72 76 71 71 75 24 V ~ 24 V ~ 24 V ~ 24 V ~ 0 24 V ~ 0 24 V ~ 0 COM B COM B COM B COM A COM A COM A 25 NO NC COM 11 12 13 CON 14 NO NC COM 21 22 23 CON 24 31 32 33 NO NC COM 34 CON 41 42 43 NO NC COM 44 CON 51 52 53 NO NC COM 54 CON 61 62 63 NO [...]

  • Page 31

    Excel 800 Troubleshooting 31 EN1B-0410GE51 R0908A Troubleshooting Testing Wiring Connections The push-in terminals feature small holes (1 mm in diameter) which can be used to measure the sign als. ► Insert a probe (1) as shown on the right. Fig. 49. Testin g wiring conne ctions Troubleshooting on the XCL8010AU Controller The following LEDs of the[...]

  • Page 32

    Excel 800 EN1B-0410GE51 R0908A 32 Alarm LED (red) Table 38. XCL8010 AU alarm LED case alarm L ED meaning remedy 1 OFF Normal operation No action necessary 2 ON Watchdog alarm output is powered – The controller has encou ntered a hardware probl em - or - – The application has a fault - or - – The controller has been p owered up without an appl[...]

  • Page 33

    Excel 800 Troubleshooting 33 EN1B-0410GE51 R0908A Table 39. XCL8010 AU L ON W ORKS service LED case When can it occur? meaning remedy 1 Any time Node is configured and runni ng normally No action necessary 2 Power up of controller Bad node hardware ► Replace hardware 3 Power up of controller Bad node hardware ► Replace hardware 4 Power up / res[...]

  • Page 34

    Excel 800 EN1B-0410GE51 R0908A 34 I/O Modules Troubleshooting ► Check if the power supply voltage level is OK and that there is no high voltage (> 24 VAC or > 40 VDC) connected to th e inputs/outputs of the XF821A U, XFL821AU, XF822AU, XF L822AU, XFR822AU, XFLR822AU, XF823AU, and XFL823AU I/O modules. ► Replace the problem I/O module with[...]

  • Page 35

    Excel 800 Troubleshooting 35 EN1B-0410GE51 R0908A Service LED of I/O Modules Table 43. Service LED of I/O modules case Service LED meaning remedy 1 LED remains OFF after power-up If the power LED is also OFF, then – Defective device hardware – Possible pow er supply problems, clock problems, defective processor ► Replace hardware 2 LED is lit[...]

  • Page 36

    Excel 800 Manufactured for and on behalf of the Environmental and Combustion Cont rols Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative: Automat ion and Cont rol Solut ions Honeywell GmbH Böblinger Strasse 17 71101 Schönaich / Germany Phone: (49) 7031 6370 1 Fax: (49) 70 31 637493 ht[...]