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Honeywell Y8610U manual

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Table of contents for the manual

  • Page 1

    PRODUCT DAT A Put UPC Code Here 68-0291-03 ® Automatic Ignition Systems ANSI Z21.20 Y8610U Intermittent Pilot Retrofit Kit GENERAL The Y8610U is a complete kit for conver ting conventional standing pilot systems to inter mit tent pilot systems. It is used on gas-fired atmospheric furnaces, boilers, and heating appliances. Not for use on d irect ve[...]

  • Page 2

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 2 ORDERING INFORMATION When purchasing replacement and modernizat io n products from your TRADELINE® whol esaler or distributor , refer to the TRADELINE® Catalog or price sheets for complete ordering number . If you have additional questions, need further information, or w oul d like to commen[...]

  • Page 3

    Y8610U INTERMITTENT PILO T RETROFIT KIT 3 68-0291—0 3 T ransformer Sizing: Add current ratings of Y8610, vent damper , and any other control system components. Multiply this total by 24V to determine the transformer V A requirement. Mounting: Mounts in any position except with terminals up. Recom- mended mounting position is with termi nals down [...]

  • Page 4

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 4 Fig. 1. Y8610U retrofit kit components. Fig. 2. S86 10U module d imensions i n inches (m m). VR8304 S8610U INTERMITTENT PILOT MODULE WITH WIRING HARNESS 392431 IGNITER- SENSOR ASSEMBL Y ALSO INCLUDED: • 394800-30 IGNITION CABLE (30 IN. (760 mm)) • 393690-14 STRAIGHT FLANGE KIT • 393691 N[...]

  • Page 5

    Y8610U INTERMITTENT PILO T RETROFIT KIT 5 68-0291—0 3 Fig. 3. VR8304M mo unting dimensions in inches (mm). Fig. 4. VR8 204A mounting dimensions in inc hes (mm). OUTLET PRESSURE TA P INLET OUTLET WIRING TERMINALS (3) INLET PRESSURE T AP PRESSURE REGULA TOR ADJUSTMENT (UNDER CAP SCREW) PILOT OUTLET PILOT ADJUSTMENT (UNDER CAP SCREW) GAS CONTROL KNO[...]

  • Page 6

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 6 Fig. 5. 392431 Igniter-sensor mounting dimensions in inches. (mm). PLANNING THE INST ALLATION WARNING Fire or Explosio n Hazard. Can cause severe in jury , death or prop erty damage. 1. Plan the installation as outlined below . 2. Plan for frequent maintenance as de scribed in the Maintenance [...]

  • Page 7

    Y8610U INTERMITTENT PILO T RETROFIT KIT 7 68-0291—0 3 INST ALLATION When Inst alling this Product… 1. Read these instructions carefully . Failure to fol low them could damage the product o r cause a hazardo us condi- tion. 2. Check the ratings given in these instructions and on the product to ensure the product is suitable for your applica- tio[...]

  • Page 8

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 8 5. Applicable only to warm air heating appliances. Inspect heat exchangers for cracks, openings or excessive cor- rosion. 6. Applicable only to boilers. Inspect for evidence of water or combustion product leaks. 7. Insofar as is practical, close all building doors and win- dows and all doors b[...]

  • Page 9

    Y8610U INTERMITTENT PILO T RETROFIT KIT 9 68-0291—0 3 Remove Thermocouple Unscrew or snap the thermocoup le out of the pilot burner and discard. See Fig. 7. NOTE: It could be necessary to pull out the main burner for access to the pilot burner . Do not move or relocate the pilot burner . Do not bend tubin g near the pilot burner . Fig. 7. Remove [...]

  • Page 10

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 10 Inst all the Gas Control WARNING FIRE OR EXPLOSION HAZARDCAN CAUSE PROPERTY DAMAGE, SEVERE INJUR Y , OR DEA TH. Follow the se warnings exact ly: 1. Do not bend the pilot gas tubing at the gas control or at the pilot burner after the compression fitting is tightened. Gas leakage at the connect[...]

  • Page 11

    Y8610U INTERMITTENT PILO T RETROFIT KIT 11 68-0291—0 3 Fig. 1 1. Install sediment trap. Mount Gas Control 1. The gas control can be mounted from 0 to 90 degrees, in any direction inclu ding vertically , from the u pright posi- tion of the gas co ntrol knob. 2. Mount the gas control so the gas flow is in same direc- tion as the arrow on t he gas c[...]

  • Page 12

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 12 Locate and Mount the S8610U Intermittent Pilot Module Location Identify a mounting lo cation for the S86 10U ignition contro l. The mounting location must provide: — Good, clear access to the field wiring terminals. — Operating ambient temperatures between -40°F (-40°C) and 165°F (74°[...]

  • Page 13

    Y8610U INTERMITTENT PILO T RETROFIT KIT 13 68-0291—0 3 Connect Ignition Cable Use the provided ignition cable to connect the S8610U module to the pilot burne r . Be sure the ignition cable is not expo sed to high temperature while the appliance is operating . NOTE: The cable must not run in continuous contact with a metal surface or spark voltage[...]

  • Page 14

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 14 Fig. 16. Y8610U connection s in a heating system with an atmos pheric burner and no ven t damper . SETTINGS DIP Switch (S1) Settings The factory default settings for the S8610U are recommended for retrofit applications. The se settings will provi de the most reliable system operation. Fig. 17[...]

  • Page 15

    Y8610U INTERMITTENT PILO T RETROFIT KIT 15 68-0291—0 3 Jumper This jumper (labeled P4) is used to lock the operating sequence selected by the DIP sw itch settings. See Fig. 18. IMPORTANT Once the Jumper h as been pulled or the module star ts the 10 th “Call for Heat”, the control operating sequence is permanently locked and cannot be reset by[...]

  • Page 16

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 16 7. Perform a gas leak test in the appliance includ ing both the inlet and outlet sides of the gas control. GAS LEAK TEST : Paint the gas control gasket edges and al l pipe connections downstream of t he ga s control, including the pilot tubing connecti ons, with a rich soap and wate r solutio[...]

  • Page 17

    Y8610U INTERMITTENT PILO T RETROFIT KIT 17 68-0291—0 3 T R OUBLESHOOTING WARNING Fire, Explosion, or Electrical Shock Hazard. Can cause severe in jury , death or prop erty damage. Do not attempt to modify the physical or electrical characteristics of this device in any way . Replace it if troubleshooting indi cates a malfunction. IMPORT ANT 1. Th[...]

  • Page 18

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 18 STEP 4: Check Pilot and Main Burner Lightoff. 1. Set the thermostat to “Call for Heat.” 2. W atch the pilot burner du ring the ignition sequence. See if one of the followin g occurs: a. Ignition spark continues after the pi lot is lit. b. The pilot lights and the spark stops, but main bur[...]

  • Page 19

    Y8610U INTERMITTENT PILO T RETROFIT KIT 19 68-0291—0 3 LED St atus and T roubleshooting The ignition control module has two LEDs; on e for flame sensing and one for system status: Fig. 21. Lo cation of LE Ds. • Flame Status and Sense LED — Indicate s system operation status and senses error conditions. See T abl e 9 on page 20 and the “T ro[...]

  • Page 20

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 20 a Flash Code Descriptions: - Flash Fast: rapi d blinking. - Heartbeat: Constant ½-second bright, ½-second dim cycles. - 4-second solid on pulse followed by “x” 1-second fla shes indicates flame current to the neare st μ A. This is o nly available in run mode. - A single flash code numb[...]

  • Page 21

    Y8610U INTERMITTENT PILO T RETROFIT KIT 21 68-0291—0 3 T roubleshooting Guide Refer to the Fig. 22 for troub leshooting the S8610U control module. Fig. 22. T roubleshooting G uide. PO WER TO TH-W TERMINAL? (NOMINAL 24 V ) PILO T BURNER LIGHTS? S PARK STOPS WHEN PILOT IS LIT? MAIN BURNER LIGHTS? SYSTE M RUNS UNTIL “CALL FOR HEAT” ENDS? “C AL[...]

  • Page 22

    Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 22 ANSI STANDARDS Exhibit A Recommended Procedure for Safety Inspection of an Existing Appliance Inst allation as a Preliminary S tep to Applying an Automati c Intermittent Pilot System The following proced ure is intended as a guide to aid in d etermining that an applia nce is properly installe[...]

  • Page 23

    Y8610U INTERMITTENT PILO T RETROFIT KIT 23 68-0291—0 3 Exhibit B Procedure for Inst alling Automatic Intermittent Pilot Systems Prior to beginning this procedure, a preliminary exami nation of the appliance and the automatic intermittent pilot system shoul d be made to determine that the automatic intermittent pi lot system can be properly applie[...]

  • Page 24

    Y8610U INTERMITTENT PI LOT RETROFIT KIT Automation and Control Solutions Honeywell Internationa l Inc. 1985 Douglas Drive North Golden Valley, MN 55422 Honeywell Limited-Honeywell Limitée 35 Dynamic Dr ive Toronto, Ontario M1V 4Z9 customer.honeywell.com ® U.S. Registered T rademark © 201 1 Honeywell International Inc. 68-0291—03 M.S. Rev . 02-[...]