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Hoshizaki KM-2000SWH3 manual

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Table of contents for the manual

  • Page 1

    ™ INSTRUCTION MANUAL ISSUED: NOV . 14, 2000 KM-2000SWH3 KM-2000SRH3 ST ACKABLE CRESCENT CUBER R eliability is a beautiful thing TM REVISED: DEC. 11, 2003[...]

  • Page 2

    2 Only qualified service technicians should attempt to install, service or maintain this icemaker. No installation, service or maintenance should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the icemaker until the installer has instructed them on its proper[...]

  • Page 3

    3 CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS PAGE I. SPECIFICATIONS .................................................................................................. 4 1. NAMEPLATE RATING ......................................................................................... 4 [a] KM-2000SWH3 (Water-cooled) ....................................[...]

  • Page 4

    4 I. SPECIFICATIONS I. SPECIFICATIONS I. SPECIFICATIONS I. SPECIFICATIONS I. SPECIFICATIONS 1. NAMEPLATE RATING 1. NAMEPLATE RATING 1. NAMEPLATE RATING 1. NAMEPLATE RATING 1. NAMEPLATE RATING [a] KM-2000SWH3 (Water-cooled) [a] KM-2000SWH3 (Water-cooled) [a] KM-2000SWH3 (Water-cooled) [a] KM-2000SWH3 (Water-cooled) [a] KM-2000SWH3 (Water-cooled) KM-[...]

  • Page 5

    5 20AMPS 20AMPS 20AMPS 20AMPS 20AMPS NOT INTENDED FOR OUTDOOR USE NOT INTENDED FOR OUTDOOR USE NOT INTENDED FOR OUTDOOR USE NOT INTENDED FOR OUTDOOR USE NOT INTENDED FOR OUTDOOR USE [b] KM-2000SRH3 (Remote Air-cooled) [b] KM-2000SRH3 (Remote Air-cooled) [b] KM-2000SRH3 (Remote Air-cooled) [b] KM-2000SRH3 (Remote Air-cooled) [b] KM-2000SRH3 (Remote [...]

  • Page 6

    6 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS [a] KM-2000SWH3 [a] KM-2000SWH3 [a] KM-2000SWH3 [a] KM-2000SWH3 [a] KM-2000SWH3 Note: When used with a storage bin not recommended by Hoshizaki, the icemaker needs the space at the bottom opening as in the illustration[...]

  • Page 7

    7 [b] KM-2000SRH3 [b] KM-2000SRH3 [b] KM-2000SRH3 [b] KM-2000SRH3 [b] KM-2000SRH3 Note: When used with a storage bin not recommended by Hoshizaki, the icemaker needs the space at the bottom opening as in the illustration.[...]

  • Page 8

    8 II. INSTALLATION AND OPERATING INSTRUCTIONS II. INSTALLATION AND OPERATING INSTRUCTIONS II. INSTALLATION AND OPERATING INSTRUCTIONS II. INSTALLATION AND OPERATING INSTRUCTIONS II. INSTALLATION AND OPERATING INSTRUCTIONS 1. CHECKS BEFORE INSTALLATION 1. CHECKS BEFORE INSTALLATION 1. CHECKS BEFORE INSTALLATION 1. CHECKS BEFORE INSTALLATION 1. CHECK[...]

  • Page 9

    9 3. LOCATION 3. LOCATION 3. LOCATION 3. LOCATION 3. LOCATION CAUTION CAUTION CAUTION CAUTION CAUTION This icemaker is not intended for outdoor use. Normal operating ambient temperature should be within +45°F to +100°F; Normal operating water temperature should be within +45°F to +90°F. Operation of the icemaker, for extended periods, outside o[...]

  • Page 10

    10 IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT Before operating the icemaker, the Bin Control Thermostat must be installed correctly. 5) Install the Bin Control Thermostat as follows. See Figures 3a, b and c. (a) Remove the Tie securing the Bulb Holder. Remove the Thermostat Bracket (F) from the Shipping Hook by lifting up the Bracket (F) and[...]

  • Page 11

    11 (g) Remove the Bin Control Bracket Extension from the accessory bag. (h) Remove the Baffle from the Bin. (i) Remove the two screws holding the Bulb Holder (C) to the Thermostat Bracket (E). If a Hoshizaki Bin is being used: If a Hoshizaki Bin is being used: If a Hoshizaki Bin is being used: If a Hoshizaki Bin is being used: If a Hoshizaki Bin is[...]

  • Page 12

    12 4) Remove the panels of the second icemaker. 5) Stack the upper unit on the top of the lower unit. 6) Secure the upper unit to the lower unit by using the two Universal Braces and the four bolts provided. 7) Remove the Thermostat Bulb Attachment of the upper unit from the Thermostat Bracket. 8) Route the Bin Control Thermostat Capillary Tubing o[...]

  • Page 13

    13 9) Insert the plug of the upper unit into the receptacle of the upper unit on the Bracket until it locks in place. 10) Place the panels in position. Fig. 5a (with Hoshizaki Bin) Fig. 5a (with Hoshizaki Bin) Fig. 5a (with Hoshizaki Bin) Fig. 5a (with Hoshizaki Bin) Fig. 5a (with Hoshizaki Bin) Fig. 5b (with Non-Hoshizaki Bin) Fig. 5b (with Non-Ho[...]

  • Page 14

    14 Fig. 6 Fig. 6 Fig. 6 Fig. 6 Fig. 6 6. ELECTRICAL CONNECTION 6. ELECTRICAL CONNECTION 6. ELECTRICAL CONNECTION 6. ELECTRICAL CONNECTION 6. ELECTRICAL CONNECTION WARNING WARNING WARNING WARNING WARNING 1. Electrical connection must be made in accordance with the instructions on a “WARNING” tag, provided with the pig tail leads in the Junction [...]

  • Page 15

    15 7. INSTALLATION OF REMOTE CONDENSER UNIT 7. INSTALLATION OF REMOTE CONDENSER UNIT 7. INSTALLATION OF REMOTE CONDENSER UNIT 7. INSTALLATION OF REMOTE CONDENSER UNIT 7. INSTALLATION OF REMOTE CONDENSER UNIT [a] CHECKS BEFORE INSTALLATION [a] CHECKS BEFORE INSTALLATION [a] CHECKS BEFORE INSTALLATION [a] CHECKS BEFORE INSTALLATION [a] CHECKS BEFORE [...]

  • Page 16

    16 Fig. 8 Fig. 8 Fig. 8 Fig. 8 Fig. 8 Fig. 9 Fig. 9 Fig. 9 Fig. 9 Fig. 9 [c] SET UP [c] SET UP [c] SET UP [c] SET UP [c] SET UP 1) Secure the Legs to the condenser unit with eight M8 x 16 mm. Hexagon Bolts and M8 Nuts as shown in the illustration. See Fig. 8. Note: Locate the Legs symmetrically. 2) The Legs have eight mounting holes. Secure the Leg[...]

  • Page 17

    17 [d] ELECTRICAL CONNECTION [d] ELECTRICAL CONNECTION [d] ELECTRICAL CONNECTION [d] ELECTRICAL CONNECTION [d] ELECTRICAL CONNECTION WARNING WARNING WARNING WARNING WARNING This remote condenser unit requires a ground that meets the national and local electrical code requirements. To prevent possible electrical shock to individuals or extensive dam[...]

  • Page 18

    18 Fig. 11 Fig. 11 Fig. 11 Fig. 11 Fig. 11 [e] STACKING CONDENSER UNIT [e] STACKING CONDENSER UNIT [e] STACKING CONDENSER UNIT [e] STACKING CONDENSER UNIT [e] STACKING CONDENSER UNIT 1) Secure the lower condenser unit to the Legs with eight bolts (not included). 2) Attach the upper condenser unit on the top of the lower. 3) Secure the upper condens[...]

  • Page 19

    19 8. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 12 8. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 12 8. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 12 8. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 12 8. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 12 WARNING WARNING WARNING WARNING WARNING To prevent damage to the pump assembly, do not [...]

  • Page 20

    20 Fig. 12 Fig. 12 Fig. 12 Fig. 12 Fig. 12 KM-2000SRH3 KM-2000SWH3[...]

  • Page 21

    21 9. FINAL CHECK LIST 9. FINAL CHECK LIST 9. FINAL CHECK LIST 9. FINAL CHECK LIST 9. FINAL CHECK LIST 1) Is the icemaker level? 2) Is the icemaker in a site where the ambient temperature is within +45°F to +100°F all year around? 3) Is there at least a 6" clearance around the icemaker for maintenance or service? 4) Have all shipping tape(s)[...]

  • Page 22

    22 10. START UP 10. START UP 10. START UP 10. START UP 10. START UP CAUTION CAUTION CAUTION CAUTION CAUTION 1. All parts are factory-adjusted. Improper adjustments may result in failure. 2. If the unit is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the Compressor. 3. Do not operate the unit in the “[...]

  • Page 23

    23 11. PREPARING THE ICEMAKER FOR LONG STORAGE 11. PREPARING THE ICEMAKER FOR LONG STORAGE 11. PREPARING THE ICEMAKER FOR LONG STORAGE 11. PREPARING THE ICEMAKER FOR LONG STORAGE 11. PREPARING THE ICEMAKER FOR LONG STORAGE IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT When shutting off the icemaker for an extended time, drain out all water from[...]

  • Page 24

    24 4) Close the Potable Water Supply Line Shut-off Valve and open the Potable Water Supply Line Drain Valve. See Fig. 12. 5) Allow the line to drain by gravity. 6) Attach compressed air or carbon dioxide supply to the Potable Water Line Drain Valve. 7) Move the Control Switch to the “ICE” position. 8) Blow the potable water line out using compr[...]

  • Page 25

    25 III. CLEANING AND MAINTENANCE INSTRUCTIONS III. CLEANING AND MAINTENANCE INSTRUCTIONS III. CLEANING AND MAINTENANCE INSTRUCTIONS III. CLEANING AND MAINTENANCE INSTRUCTIONS III. CLEANING AND MAINTENANCE INSTRUCTIONS IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT Ensure all components, fasteners and thumbscrews are securely in place after any m[...]

  • Page 26

    26 [a] CLEANING PROCEDURE [a] CLEANING PROCEDURE [a] CLEANING PROCEDURE [a] CLEANING PROCEDURE [a] CLEANING PROCEDURE 1) Dilute approximately 38 fl. oz. of recommended cleaner Hoshizaki “Scale Away” or “LIME-A-WAY,” (Economics Laboratory, Inc.) with 7 gal. of water. 2) Remove all ice from the Evaporator and the Storage Bin. Note: To remove [...]

  • Page 27

    27 20) Remove the Front Panel, and fully open the Cleaning Valve. 21) Move the Control Switch to the “WASH” position. 22) Replace the Front Panel in its correct position. 23) Turn on the power supply to rinse off the cleaning solution. 24) Turn off the power supply after 5 minutes. 25) Remove the Front Panel and the Insulation Panel. 26) Remove[...]

  • Page 28

    28 9) Close the Cleaning Valve. 10) Move the Control Switch to the “ICE” position. 11) Replace the Front Panel in its correct position. 12) Clean the Storage Bin with water. 13) Turn on the power supply, and start the automatic icemaking process. 2. MAINTENANCE INSTRUCTIONS 2. MAINTENANCE INSTRUCTIONS 2. MAINTENANCE INSTRUCTIONS 2. MAINTENANCE [...]

  • Page 29

    29 HOSHIZAKI HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH PEACHTREE CITY, GA 30269 PEACHTREE CITY, GA 30269 PEACHTREE CITY, GA 30269 PEACHTREE CITY, GA 30269 PEACHTREE CI[...]