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Table of contents for the manual
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Page 1
1 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Description Pressure booster pumps increase water pressure from city mains or private water sys- tems. Applications include providing high water pressure for washing buildings, dairy walls or floors, hog parlors, poultry houses, rinsing or spr[...]
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Page 2
2 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com PERFORMANCE SPECIFICA TIONS PRESSURE ADDED - PSI 10 20 40 60 80 100 120 140 160 180 200 Max. Press. PSI Suction Pipe T ap NPT Disch. Pipe T ap NPT Stainless Steel Fitted Powder - Coated Cast Iron Fitted Cast Iron Fitted HP Stage Output - Gallo[...]
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Page 3
3 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Three Phase Motor Data Chart D Three Phase† 60/50 Hz 3450/2850 RPM Capacitor Start HP Motor V oltage Factory Connected Motor V oltage Service Factor Motor Amps Locked Rotor Motor Amps Code Letter 230V 460V 230V 460V 3/4 1 1-1/2 2 3 ✝✝ 20[...]
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Page 4
4 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com General Safety Information Carefully r ead and follow all safety instructions in this manual and on pump. Keep safety labels in good condition. Replace missing or damaged safety labels. This is a SAFETY ALERT SYMBOL. When you see this symbol o[...]
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Page 5
5 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Mount pump in correct position or pump failur e will result. Figure 2 - No Air Pockets in Inlet Pipe Figure 3 - Inlet Pipe Must Not Leak Figure 5 IMPORT ANT : Clean all filters and strainers on a regular schedule. IL0418 IL0419 IL0420 No Sags [...]
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Page 6
6 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Installation (Continued) 5. A pressure gauge installed in the inlet pipe close to the inlet port, (See Figure 6) will show if enough water is being supplied to the pump. See Operation Section - Priming, Pressure Boost Installations. 6. On inst[...]
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Page 7
7 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Installation (Continued) Proper r otation of pump impeller is critical on three phase motors. See Motor Rotation under Operation section and Figure 12. WIRING 1. Install, ground, wire and maintain this pump in accordance with your local electr[...]
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Page 8
8 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Installation (Continued) 5. Specific Wiring Procedur e (Refer to Figures 9, 10, & 11 and Minimum Wire Size Chart). a. Select the voltage you are to use, either 115V or 230V single phase, 230V or 460V three phase. b. The 1/3, 1/2 and 3/4 HP[...]
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Page 9
9 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Operation (Continued) MOTOR/PUMP ROT A TION 1. Single phase models are one (1) rotation only (counter- clockwise when facing the pump end) and cannot be reversed. 2. Proper rotation of pump impeller is critical for three phase pumps. Pump moto[...]
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Page 10
10 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Maintenance (Continued) NOTE: Liquid soap solution - one drop of liquid soap com- bined with one teaspoonful of water . 5. With thumb pressure, press ceramic seal half firmly and squarely into seal cavity . Polished face of ceramic seat is up[...]
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Page 11
11 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com T roubleshooting Chart Symptom Possible Cause(s) Corrective Action Pump won’t start or run at full speed 1. Blown fuse or open circuit breaker 1. Replace fuse or close circuit breaker . See wire size chart for proper break/fuse size 2. Powe[...]
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Page 12
12 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com Booster Pump Parts Drawing Figure 16 - Cartridge Assembly Includes Discharge Bearing, Shaft & Coupling Assembly , Diffuser Plate, Impellers, Diffuser Bearings, Diffusers and O-rings NOTE: Illustration shows only two stages. Pump has multi[...]
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Page 13
13 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com FORM NO. FW0045 0907 SUPERSEDES 0206 P AGE 4-7A REP AIR P ARTS IL0565 9 PRESSURE BOOSTER PUMP REP AIR P ARTS (For Pricing Refer T o Repair Parts Price List) Replacement Motors 10 ITEM REPLACEMENT MOTORS QTY CAST IRON POWDER COA TED ST AINLESS[...]
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Page 14
14 FLINT & W ALLING, INC. • 95 North O ak St. • Kendallville, IN 46755 • www .flintandwalling.com FORM NO. FW0046 0907 SUPERSEDES 0206 P AGE 4-8A REP AIR P ARTS PRESSURE BOOSTER PUMP REP AIR P ARTS (For Pricing Refer T o Repair Parts Price List) ITEM DESCRIPTION QTY CAST IRON POWDER COA TED ST AINLESS STEEL See replacement motors. ITEMS 9[...]