HP (Hewlett-Packard) 45WDG PLUS manual

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Table of contents for the manual

  • Page 1

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 1 of 38 Hickory Rotisseries USA Owner's Operating Manual Models: N/45WDG , 45WDG PLUS ®[...]

  • Page 2

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 2 of 38 INDEX I. INITAL STEPS 4 1. Placing the Machine 4 2. Assembling the Machine 4 3. Electrical Connection 4 4. Gas Connection 4 5. Venting 4 1.0 Installation Instructions 5 1.1 General Information 5 [...]

  • Page 3

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 3 of 38 II. OPERATING INSTRUCTIONS 20 1. Start Up 20 2. Shut Down 20 3. Working with the Rotisserie 21 4. Cooking Times 22 5. Spitting Chickens 23 A. Using Angle Spits 23 B. Using Regular Spits 28 6. Loa[...]

  • Page 4

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 4 of 38 I. INITIAL STEPS 1. Placing the Machine Barbecue products are often bought on impulse. The continuous style rotisserie models have been designed for maximum viewing by both the customers as well [...]

  • Page 5

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 5 of 38 HICKOR Y INDUSTRIES, INC. COMMERCIAL COOKING APPLIANCES NOR TH BERGEN, NJ 07047 MODEL N/45 SERIAL NO. MOTOR: 1 10 - 1 15 VOL TS 60 CYCLE AC CURRENT 1/3 HP SINGLE PHASE 1725 RPM BURNERS 3 GAS INPU[...]

  • Page 6

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 6 of 38 1.3 Machine Drawings and Dimensions[...]

  • Page 7

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 7 of 38 Manifold V alve Pilot Gas Connection Thermocouple Connection Gas Line Input Connection Gas Control Lever (in Pilot position) Flow Index Button Gas Line Output (connection to venturi) 1.4 Conversi[...]

  • Page 8

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 8 of 38 1.7.1 V olumetric Method to V erify the High Flame Setting, Mathematical W ARNING! No other gas equipment can be in operation during this procedure. Calculation of flow rate E in ft 3 /hour E = F[...]

  • Page 9

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 9 of 38 1.8 Orifice Diameters, Primary Air Intake Settings, and Pressur e Regulators Gas / Pressure Main Orifice Pilot Orifice Primary Air Intake Ø in drill size Orifice Marking in inches Natural / 5.5&[...]

  • Page 10

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 10 of 38 Air Intake Adjustment Lock Nut Main Orifice V enturi T ube V enturi Assembly 1.9 Changing Gas Orifices 1.9.1 Changing the Main Gas Orifice 1. The venturi tubes and manifold valves are on the sam[...]

  • Page 11

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 11 of 38 1.9.2 Changing the Pilot Orifice 1. T o reach the pilot burner , open the sliding glass doors, the sliding or hinged metal door , remove all spits, as well as all ceramics. 2. Before removing, m[...]

  • Page 12

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 12 of 38 1.10 Checking the Connected Gas Pressure (Nominal Pressure) Close the gas cock where the gas line is connected to the machine and attach a manometer to the tap (allen screw) on the gas cock. W i[...]

  • Page 13

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 13 of 38 Problem Burners do not ignite. Pilot burner ignites. Main burner initially ignites, but then goes out. Burners too weak. Burner back-fires. Pilot flame does not stay on. Solution a. Make sure th[...]

  • Page 14

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 14 of 38 When first installing, after repairing, or after cleaning the units, it is important to make sure that all components are properly in place. a. There should be a total of 9, evenly spaced cerami[...]

  • Page 15

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 15 of 38 1.16 Parts List for N /4 5WDG Item Qty . Description Material Length Size Manufacturer 1 13 3 9 Ceramic Radiants (Single Face) Ceramic Hickory 1 Accordian Door (Option) S S Hickory 1 2 0 2 Drip [...]

  • Page 16

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 16 of 38 1.16 Parts List for N / 45WDG (Contd.) Item Qty . Description Material Length Size Manufacturer 4 17 9 Spit Regular Complete (with screws) S S Hickory 17 9 2/spit R oll Pin 1/8" Stainless S[...]

  • Page 17

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 17 of 38[...]

  • Page 18

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 18 of 38[...]

  • Page 19

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 19 of 38[...]

  • Page 20

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 20 of 38 II. Operating Instructions 1.0 Start Up a. Switch the exhaust hood to on. b . Open the gas cock at the rear of the machine. c. Turn the knob on the manifold valve to the "pilot" positi[...]

  • Page 21

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 21 of 38 3.0 W orking with the Rotisserie A. Cooking T emperature The desired temperature in the rotisserie can only be set with the manifold valve knob. Setting "on" is for the high flame sett[...]

  • Page 22

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 22 of 38 4.0 Cooking Times Product Cooking Time T emperatur e Chicken 45 - 60 minutes "ON" T urkey 120 - 170 minutes 1/2 power increase to "ON" for last 20 min. Ribs 20 - 45 minutes &[...]

  • Page 23

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 23 of 38 Figure 1. Chickens Ties When using a “V” or angle spit, it is very important to tie or truss the product being cooked. This prevents the product from moving around the spit and also prevents[...]

  • Page 24

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 24 of 38 Figure 4. T russing Legs While pulling on the tie, loop the strings over the legs of the chicken. Figure 5. T russed Legs Make sure that both legs are securely held by the tie. Figure 6. T russe[...]

  • Page 25

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 25 of 38 Figure 7. Pop-up Thermometer The only way to tell if a chicken is done is take the intermal temperature. Since it can be difficult to probe the chickens while they are in the rotisserie, we reco[...]

  • Page 26

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 26 of 38 Figure 10. Using the Angle Spit Insert the bottom (handle) of the spit into the Spit Holder . Figure 12. Chicken Position on Spit When spitting the chicken, make sure that the breast is sitting [...]

  • Page 27

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 27 of 38 Figure 13. Incorrectly Spitted Chicken This picture shows a chicken with the legs improp- erly placed. Note how the chicken seems to hang to one side. When spitted this way , the chickens will t[...]

  • Page 28

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 28 of 38 Figure 15. Inserting Single Bottom Skewer Attach a single skewer with a thumb screw at least 1/ 2" from the square end of the spit. The skewer must be on the round section of the spit. Figu[...]

  • Page 29

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 29 of 38 Figure 19. T ucking the Legs The legs must be tucked between the skewer prongs and the center spit. Note that the bottom of the drum- stick is what is being locked in place. Figure 20. Pr essing[...]

  • Page 30

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 30 of 38 Figure 21. Locking Wings The wings must be locked or tucked in place. When using the models N/5.5 and N/10.10, the locking method (pictured her e) is only r ecom- mended with birds up to 2 ¾ lb[...]

  • Page 31

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 31 of 38 Figure 24. Inserting Double Skewers With the first chicken in place, insert a double skewer down the length of the spit into the shoulders of the first chicken . No thumb screw is required for t[...]

  • Page 32

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 32 of 38 Figure 13. Completing the Load Slide a single skewer with a thumb scr ew into place from the top, Figure 14. Tightening Final Skewer Compress the chickens by exerting pressure on this last skewe[...]

  • Page 33

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 33 of 38 6. Loading and Unloading Spits On the N/45G, you do not need to open the front sliding glass doors of the machine in order to load the spits! If your unit is equipped with hinged side doors, the[...]

  • Page 34

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 34 of 38 7. Checking Chickens for Doneness Depending on the model being used, a 2 1 / 2 lb. chicken will take between 50 minutes and 1 hour 20 minutes to cook in a pre-heated oven when the thermostat is [...]

  • Page 35

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 35 of 38 At The End of Each Day Turn burners valves or element switches to the “ OFF ” position and allow the oven to cool down. Remove any spits or baskets – allow them to soak for 15 – 20 minut[...]

  • Page 36

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 36 of 38 10. Maintenance Procedures for Continuous Cook Rotisseries The most effective maintenance procedure that you can perform will be the daily cleaning procedure. Monthly: To ensure that the burner [...]

  • Page 37

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 37 of 38 III. CRITICAL CONTROL STEPS FOR PREPARATION AND COOKING OF BARBECUE CHICKENS 1. Clean and sanitize preparation sink. 2. Clean and sanitize spits, skewers, and thumbscrews. 3. Use only the design[...]

  • Page 38

    Hickory Industries, Inc. 4900 Westside Avenue, North Bergen, New Jersey 07047 Tel: [201] 223-0050 Fax: [201] 223-0950 N/45 Series Manual12/00 Page 38 of 38 IV. WARRANTY HICKORY INDUSTRIES WILL WARRANTY ALL ROTISSERIES FOR ONE YEAR FROM THE DATE OF ORIGINAL INVOICE. WARRANTY INCLUDES ALL PARTS EXCEPT BULBS AND GLASS. WARRANTY CONDITION IS THAT ALL W[...]