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HP Concorde 608349 manual

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Table of contents for the manual

  • Page 1

    Automatic Carpet Extractor Concorde  HP Plus Model No.: 608349 608935 – Pac 609256 – Can. Pac Operator and Parts Manual 608416 Rev . 00 (01-00) CUST OMER S E R VICE: 1-800-365-6625 F AX: 1–800–678–4240 OUTSIDE U.S. : 1–616–786–2330 NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U.S.A.[...]

  • Page 2

    OPERA TION 2 Concorde  HP Plus (01–00) This manual is furnished with each new model. It provides necessary operation and machine maintenance instructions and an illustrated parts list. Read this manual completely and understand the machine before operating or servicing it. This machine will provide excellent service. However , the best results[...]

  • Page 3

    OPERA TION Concorde  HP Plus (01–00) 3 SAFETY PRECAUTIONS This machine is intended for commercial use. It is designed to clean carpets in an indoor environment and is not constructed for any other use. All operators must read, understand and practice the following safety precautions. The following safety alert symbols are used throughout this [...]

  • Page 4

    OPERA TION 4 Concorde  HP Plus (01–00) MACHINE COMPONENTS 1 9 2 3 5 6 7 8 10 4 11 12 13 13 14 15 17 15 16 18 19 20 21 22 24 25 23 26 27 17 28 1. Control Grips 2. Reverse Drive T rigger 3. Main Power Switch 4. Brush Pressure Meter 5. Pump Switch 6. V acuum Switch 7. Clean Mode/T ransport Mode Drive Switch 8. Restorative Cleaning/Interim Cleanin[...]

  • Page 5

    OPERA TION Concorde  HP Plus (01–00) 5 MACHINE INST ALLA TION UNCRA TING MACHINE Carefully check carton for signs of damage. Report damages at once to carrier . Check carton contents list below . Contact your distributor for missing items. 1 – Recovery Dome (stored in battery compartment) 1 – Recovery Dome V acuum Hose (stored in recovery [...]

  • Page 6

    OPERA TION 6 Concorde  HP Plus (01–00) 4. Connect cables to battery posts in numerical order as labeled (RED to POSITIVE & BLACK to NEGA TIVE). Cover post with rubber boot (Figure 3). 1 2 3 4 RED (+) BLK (–) FIG. 3 5. Double check cable connections before closing up battery compartment. 6. Replace hood and reset the main circuit breaker [...]

  • Page 7

    OPERA TION Concorde  HP Plus (01–00) 7 FIG. 5 4. T urn speed control knob to slowest setting. (Figure 6). FIG. 6 5. Rotate control grips completely forward and slowly turn speed control knob to desired travel speed (Figure 7). FIG. 7 A TTENTION: For first time users, operate at a slower speed until maneuvering becomes easy . 6. T o transport m[...]

  • Page 8

    OPERA TION 8 Concorde  HP Plus (01–00) 4. Select cleaning method by pressing restorative/ interim cleaning switch (Figure 1 1). FIG. 1 1 Restorative Cleaning Method: The machine operates at a slower set speed to restore heavily soiled carpet areas. The restorative cleaning method must be performed on a regular basis in order for the interim cl[...]

  • Page 9

    OPERA TION Concorde  HP Plus (01–00) 9 5. Before reaching end of cleaning path, turn pump switch off and continue to drive machine forward to extract solution. 6. Drain recovery tank when recovered water reaches “FULL LINE” label, located on standpipe in recovery tank (See DRAINING T ANKS). 7. Observe gallon marker for remaining cleaning s[...]

  • Page 10

    OPERA TION 10 Concorde  HP Plus (07–99) ACCESSOR Y TOOL SETUP AND OPERA TION (OPTION) Machine is equipped with accessory tool hookups. The floor tool accessory enables you to reach areas that machine is unable to, such as alcoves and corners. NOTE: V acuum area before cleaning. 1. T urn main power switch off. 2. Disconnect vacuum hose from rec[...]

  • Page 11

    OPERA TION Concorde  HP Plus (01–00) 11 FIG. 21 4. Remove recovery tank dome and use a hose to rinse out recovery tank. Be careful not to spray water into standpipe screen. 5. Replace drain hose plug tightly when tank is empty . DRAINING SOLUTION T ANK T o drain unused solution from solution tank, pumpout hose is required (Supplied with machin[...]

  • Page 12

    OPERA TION 12 Concorde  HP Plus (07–99) 4. Check water level (A) in each battery cell. Do not charge batteries unless water is slightly covering battery plates (B). If needed, add just enough distilled water to slightly cover plates. DO NOT overfill. Batteries can overflow during charging due to expansion. Replace cell caps before charging (Fi[...]

  • Page 13

    OPERA TION Concorde  HP Plus (01–00) 13 HOUR METER The machine is equipped with an hour meter located on the control console. Use hour meter to determine recommended maintenance procedures and to record service history (Figure 28). FIG. 28 DAIL Y MAINTENANCE (Every 4 Hours of Use) 1. Recharge batteries (See BA TTERY CHARGING). NOTE: Recharge b[...]

  • Page 14

    OPERA TION 14 Concorde  HP Plus (01–00) BA TTER Y MAINTENANCE W ARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away . Keep battery compartment open when charging. FOR SAFETY : When servicing machine, wear protective gloves when handling batteries or battery cables. A void contact with battery acid[...]

  • Page 15

    OPERA TION Concorde  HP Plus (01–00) 15 5. T o tighten or replace belt, loosen 4 brush motor mount bolts. If worn, replace belt (Figure 31). 6. T o tighten belt, pull back on motor until belt becomes tight, retighten mounting bolts. 7. Replace brush guard and reset main circuit breaker button. PLUMBING SYSTEM MAINTENANCE FOR SAFETY : Before le[...]

  • Page 16

    OPERA TION 16 Concorde  HP Plus (01–00) SPRA Y BAR AND SPRA Y TIP MAINTENANCE The spray bar can easily be removed and replaced with a spare spray bar when spray tips require maintenance. TO REPLACE SPRA Y BAR: 1. T urn main power switch off. 2. From operator ’ s right side of machine, locate spray bar under machine. 3. T o remove spray bar ,[...]

  • Page 17

    OPERA TION Concorde  HP Plus (01–00) 17 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Main circuit breaker button pulled out. Push in main circuit breaker button. Faulty main circuit breaker . Contact Service Center . Faulty main power switch. Contact Service Center . Charger connected to machine. Unplug charger from machin[...]

  • Page 18

    OPERA TION 18 Concorde  HP Plus (01–00) TROUBLE SHOOTING –continued PROBLEM CAUSE SOLUTION Drive motor does not run. Drive motor circuit breaker is tripped. Reset drive circuit breaker . Loose drive chain. Adjust or call for service. Faulty wiring or drive switch. Contact Service Center . Faulty motor . Contact Service Center . Main circuit [...]

  • Page 19

    OPERA TION Concorde  HP Plus (01–00) 19 SPECIFICA TIONS MODEL CONCORDE  HP PLUS LENGTH 1370 mm (54 in) WIDTH 710 mm (28 in) HEIGHT 1 190 mm (47 in) WEIGHT – WITH BA TTERIES 306Kg (675 lbs) BA TTERIES 3–12V Deep Cycle Lead Acid, 215Amp hours RUN TIME A T FULL CHARGE 3.5 Hours SOLUTION T ANK CAP ACITY 121L (32 Gal) INTERIM CLEANING RA TE [...]

  • Page 20

    P ARTS LIST Concorde  HP Plus (09–98) 20 UPPER HOUSING GROUP 1 2 6 3 4 5 11 10 9 12 13 14 15 15 17 16 7 4 21 29 28 26 27 26 23 24 22 21 24 30 32 31 33 31 20 19 18 24 30 19 25 24 25 24 24 30 8 6a[...]

  • Page 21

    P ARTS LIST Concorde  HP Plus (01–00) 21 UPPER HOUSING GROUP REF P ART # DESCRIPTION QTY . 1 608408 T ANK, SOLUTION (GREEN) 1 2 180610 SCREEN, SOLUTION T ANK 1 3 180612 SCREEN, ST ANDPIPE 1 4 150303 GASKET , INLET FLANGE 2 5 603094 FITTING, INLET FLANGE W/FLA TS 1 6 701225 ASM. ST ANDPIPE 1 6a 606088 NIPPLE, 11/2, ST ANDPIPE 1 7 101714 GASK[...]

  • Page 22

    P ARTS LIST Concorde  HP Plus (03–96) 22 MAIN CHASSIS GROUP 4 32 23 9 5 2 3 1 6 7 8 9 10 49 50 48 47 46 45 38 39 37 36 35 34 33 42 41 43 31 30 29 28 54 25 24 26 27 40 44 14 15 19 11 12 17 13 20 18 16 52 51 53 22 21 21 55[...]

  • Page 23

    P ARTS LIST Concorde  HP Plus (01–00) 23 MAIN CHASSIS GROUP REF P ART # DESCRIPTION QTY . 1 608412 CHASSIS (GREEN) 1 2 231023.BK P ANEL, REAR 1 120649 DECAL, "WARNING" (NOT SHOWN) 1 3 240204 KNOB 5 4 140831 SCREW, 6-32x5/8 2 5 230696.BK BRACKET , DRAIN HOSE 2 6 160231 TUBING, 1/8ID CLR VYL (4.6 FT) 1 120243 DECAL, GALLON MARKER (NOT [...]

  • Page 24

    P ARTS LIST Concorde  HP Plus (01–00) 24 CONTROL CONSOLE GROUP 10 21 12 15 14 20 13 6 8 7 25 23 1 11 2 3 9 22 18 19 17 16 5 24 18 4[...]

  • Page 25

    P ARTS LIST Concorde  HP Plus (01–00) 25 CONTROL CONSOLE GROUP REF P ART # DESCRIPTION QTY . 1 609177 PLA TE, CONTROL CONSOLE 1 2 630143 METER, HOUR 1 3 130046 METER, BRUSH PRESSURE 1 4 140539 NUT , 6-32 KEPS 4 5 130779 METER, BA TTERY 1 6 130772 SWITCH, DPST ROCKER 2 7 601 107 SWITCH, LIGHTED ROCKER 3 8 140810 SCREW, 6-32X3/8 4 9 130775 POTEN[...]

  • Page 26

    P ARTS LIST Concorde  HP Plus (03–96) 26 DRIVE GROUP 4 3 1 27 37 4 3 2 4 3 1 28 29 30 28 29 30 33 36 31 32 35 34 26 25 6 5 7 8 8 7 10 11 9 12 13 14 15 16 17 18 11 21 20 19 17 23 22 24[...]

  • Page 27

    P ARTS LIST Concorde  HP Plus (09–98) 27 DRIVE GROUP REF P ART # DESCRIPTION QTY . 1 140202 SCREW, 3/8-16 X 1 4 2 140201 SCREW, 3/8-16 X 3/4 2 3 140028 WASHER, FLA T 3/8 6 4 140008 WASHER, FLA T 1/2 6 5 140015 WASHER, LOCK 5/16 2 6 140559 SCREW, 5/16-18 X 1/2" 2 7 14091 1 BUSHING, SP ACER 5/8 2 8 140204 SCREW, 1/2-13 X 1-1/2 2 9 140545 NU[...]

  • Page 28

    P ARTS LIST Concorde  HP Plus (03–96) 28 PLUMBING SYSTEM GROUP 20 19 7 16 17 18 21 5 15 5 16 4 5 2 3 1 14 13 12 10 11 10 10 9 8 7 5 6 61 62 60 63 64 65 64 67 59 58 57 56 55 57 35 37 36 30 34 33 31 32 27 5 26 23 9 24 25 43 39 40 27 5 28 46 44 41 42 47 45 38 48 49 50 51 52 B B C C A A TO SPRA Y BAR 6 2 3 28 5 66 21 5 22 29 54 53 68 68 69 69[...]

  • Page 29

    P ARTS LIST Concorde  HP Plus (09–98) 29 PLUMBING SYSTEM GROUP REF P ART # DESCRIPTION QTY . 1 601 142 PUMP , 100PSI 36V 1 2 140000 WASHER, FLA T 1/4 2 3 140881 SCREW, 1/4-20 X1 2 4 150412 ELBOW , 3/8M X 3F/8H 90 ° 1 5 140310 CLAMP , HOSE 5/16-7/8 15 6 160207 HOSE, LP GRA Y (6.66 FT) 1 7 15051 1 HOSE BARB 1/4F X 3/8 H 1 8 150406 ELBOW , STRT [...]

  • Page 30

    P ARTS LIST Concorde  HP Plus (03–96) 30 BRUSH HEAD GROUP 34 1 2 3 4 53 52 51 7 8 9 10 11 6 5 41 58 57 38 40 12 50 48 49 47 46 45 44 58 41 57 38 40 37 54 30 31 32 33 24 35 34 36 49 29 27 28 26 35 36 49 39 23 24 25 18 13 14 15 16 17 19 20 22 22 56 20 19 55 21 42 43 59[...]

  • Page 31

    P ARTS LIST Concorde  HP Plus (03–96) 31 BRUSH HEAD GROUP REF P ART # DESCRIPTION QTY . 1 200823 GRIP , HAND 1 2 230210 ARM 1 3 140618 PIN, ROLL 1 4 230207 SHAFT , LIFT 1 5 140626 PIN, HITCH 1 6 140608 PIN, CLEVIS 1 7 230309 CLEVIS, LIFT ROD 1 8 231038 ROD, LIFT 1 9 231037 NUT BRUSH ADJUST 1 10 231036 ADAPTER, SPRING 1 11 140516 NUT , LOCK-NYL[...]

  • Page 32

    P ARTS LIST Concorde  HP Plus (08–96) 32 PUMP BREAKDOWN 1 2 3 4 5 6 PUMP BREAKDOWN REF P ART # DESCRIPTION QTY . 1 190129 KIT , PRESSURE SWITCH 1 190172 KIT , PRESSURE SWITCH (VITON) 1 190134 KIT , DIAPHRAGM ONL Y 1 2 190128 KIT , UPPER PUMP HOUSING 1 190124 KIT , CHECK V AL VE ONL Y 1 REF P ART # DESCRIPTION QTY . 3 190171 KIT , V AL VE (VITO[...]

  • Page 33

    P ARTS LIST Concorde  HP Plus (02–97) 33 SPRA Y BAR GROUP 7 6 5 4 3 2 1 10 9 8 11 SPRA Y BAR GROUP REF P ART # DESCRIPTION QTY . 1 160207 HOSE, 3/8 LP GRA Y (6.583 FT) 1 2 140310 CLAMP , HOSE 5/16-7/8 1 3 150516 HOSE BARB 1/4M X 3/8H 1 4 150913 COUPLER, QUICK FEMALE 1 ∇ 601 143 ASM., SPRA Y BAR 1  5 150933 PLUG, QCK COUPLER 1  6 150615[...]

  • Page 34

    ELECTRICAL DIAGRAMS Concorde  HP Plus (01–00) 34 WIRE DIAGRAM +– + PUMP – + – BA TTERY VOL T METER MAIN SWITCH BRUSH/ PUMP SWITCH 330 ohm 1 3 2 BRUSH AMMETER –+ BRUSH/SOLUTION ROLL SWITCH V ACUUM SWITCH 330 ohm 330 ohm VA C HOUR METER CLEAN TRA VEL RESTOR. INTERIM SOLUTION SOLENOID MASTER V ACUUM 10 A DRIVE C.B. FORWARD TRA VEL SPEED A[...]

  • Page 35

    ELECTRICAL DIAGRAMS Concorde  HP Plus (01–00) 35 LADDER DIAGRAM + – G G +– DRIVE MTR SPEED CONTROL BOARD DRIVE + BA T . DRIVE – FWD TRA VEL 50 K TRA VEL BRUSH HEAD SWITCH REVERSE SPEED SETTING 50 K DIRECTION SWITCH DRIVE ROLL SWITCH 4.7 K –24– INTERIM MODE CLEAN FORW ARD SPEED ADJUSTMENT INTERIM RESTOR MODE RESTOR DRIVE 10 A V ACUUM [...]

  • Page 36

    OPTIONS Concorde  HP Plus (03–96) 36 127 mm (5 inch) HAND TOOL 10 2 11 12 13 9 8 5 4 3 6 1 7 REF P ART # DESCRIPTION QTY . 200505 T OOL, HAND (COMPLETE) 1 1 200431.BK T OOL, HAND 1 2 150913 COUPLER, QUICK (SER. 60) 1 3 150615 NIPPLE, CLOSE 1 4 200905 TRIGGER, HAND TOOL 1 5 210210 V AL VE, FLOW CONTROL 1 6 190600 V AL VE PIN & SPRING (NOT S[...]

  • Page 37

    OPTIONS Concorde  HP Plus (03–97) 37 FLOOR TOOL 3 1 2 5 4 7 8 9 11 12 10 13 14 15 16 17 18 21 22 23 20 24 25 26 19 6 REF P ART # DESCRIPTION QTY . 600048 FLOOR TOOL (COMPLETE) 1 1 200403.BK T OOL, FLOOR 1 2 200939 SHOES, FLOOR TOOL 2 ∇ 3 200927 GRIP , ADJUST ABLE 1  4 200912 FOAM, GRIP 1  5 140259 SCREW , 1/4X3/4 2  6 140834 SCREW ,[...]