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Husqvarna 96043006800 manual

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Table of contents for the manual

  • Page 1

    03002 2354GXLS Owner's Manual / 96043006800 / 2009-01[...]

  • Page 2

    2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROW ING OBJECTS. F AILURE TO OBSERVE THE FOLL OWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the [...]

  • Page 3

    3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while back- ing. • Never carry children, even with the blades[...]

  • Page 4

    4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 5-8 OPERA TION ......................................................[...]

  • Page 5

    5 UNAS SEMBLED P ARTS (2) K eys Slope Sheet Keys Mower (1) Wheel (5) Large Retainer Springs - 7/16 (2) Smaller Retainer Springs - 5/16 (1) Lockn ut 3/8-16 (1) Oil Drain T ube F or Future Use (1) Shoulder Bolt Mower Fr ont Wheel (1) Anti-Swa y Bar (1) 3/4 O .D . W ashers (1) 1-1/4 O .D . W asher (3) 1-3/16 O .D . W ashers (2) Rear Lift Link Assembli[...]

  • Page 6

    6 AS SEMBL Y L ABEL TO CHECK BA TTERY (See Fig. 1) • Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA TTERY" in Maintenance section of this manual for charging instructions). ?[...]

  • Page 7

    7 AS SEMBL Y Fig. 10 B F M C S E K D L D A C H D Fig. 7 • FIRST INST ALL ANTI-SWA Y BAR (S). • From right side of mower , insert anti-sway bar into hole in transmission bracket (T). Fig. 6 • Pivot bar towards you and insert other end of bar into hole in rear mower bracket (D). Move mower as needed to insert bar . • Secure with washer and re[...]

  • Page 8

    8 AS SEMBL Y E F H G J Fig. 11 M Fig. 12 • Install belt onto engine clutch pulley (M). IMPORT ANT : Check belt for proper routing in all mower pulley grooves. • Engage belt tension rod (K) on locking bracket (L). • Raise attachment lift to highest position. • If necessary , adjust gauge wheels before op er at ing mower as shown in the Opera[...]

  • Page 9

    9 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT REVERS[...]

  • Page 10

    10 OPERA TION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American Nat[...]

  • Page 11

    11 OPERA TION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. W e rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. Fig. 14 Fig.[...]

  • Page 12

    12 OPERA TION TO ADJUST GAUGE WHEELS (See Fig. 20) Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. Fig. 20 S Fig. 21 REVERSE OPERA TION SYSTEM (ROS) [...]

  • Page 13

    13 OPERA TION ROS "ON" POSITION ENGINE "ON" POSITION (NORMAL OPERA TING) 0 2 8 2 8 TO OPERA TE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopp[...]

  • Page 14

    14 OPERA TION SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. T o service engine and mower , see the Maintenance section of this manual. NOTE : Service reminder ru[...]

  • Page 15

    15 OPERA TION PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. T o ensure proper operation and performance, it is rec om- mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel- op[...]

  • Page 16

    16 MAINTENANCE T R A C T 0 R Inspect Muffler/Spark Arrester Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Engine Oil Level Clean Engine Cooling Fins Clean Air Screen 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when [...]

  • Page 17

    17 MAINTENANCE Fig. 25 BA TTERY Y our tractor has a battery charging system which is suf fi cient for normal use. However , periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour . NO[...]

  • Page 18

    18 MAINTENANCE V -BEL TS Check V -belts for deterioration and wear after 100 hours of operation and replace if necessary . The belts are not ad just able. Re place belts if they begin to slip from wear . TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to ensure proper cooling. Do not attempt to clean fan or transmission[...]

  • Page 19

    19 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers. AIR FIL TER Y our engine will not run properly using a dirty air filter . Service air cleaner more often under dusty conditions. See Engine Manual. MA[...]

  • Page 20

    20 Fig. 30 SERVICE AND ADJUSTMENTS WARNING: TO A VOID SERIOUS INJURY , BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Make sure the blades and all moving parts have completely s[...]

  • Page 21

    21 SERVICE AND ADJUSTMENTS FRONT -TO-BACK ADJUSTMENT (See Figs. 33 & 34) IMPORT ANT : Deck must be level side-to-side. T o obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. CAUTION: Blades are sharp. Protect your han[...]

  • Page 22

    22 SERVICE AND ADJUSTMENTS TO REPL ACE MOWER BL ADE DRIVE BEL T (See Fig. 35) MOWER DRIVE BEL T REMOV AL • Park tractor on a level surface. En gage parking brake. • Lower attachment lift control to its lowest position. • Disengage belt tension rod (K) from lock bracket (L). CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod a[...]

  • Page 23

    23 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REP AIRS (See Fig. 37) • Block up axle securely . • Remove axle cover , retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key . • Repl[...]

  • Page 24

    24 SERVICE AND ADJUSTMENTS TO REPL ACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERL OCKS AND REL A YS Loose or damaged wiring may cause your tractor to run poorly , sto[...]

  • Page 25

    25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from t[...]

  • Page 26

    26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air fil[...]

  • Page 27

    27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when oper- ator leaves seat with attachment clutch engaged 1. Faulty operator -safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. Worn, bent or loose blade. 1. Re[...]

  • Page 28

    28 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART NO . NO . DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-vgt WHEELS AND TIRES KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 17 16 16 1 532 05 91-92 Cap, V alve, Tire 2 532[...]

  • Page 29

    29 NO TES M FUSE ST ARTER SOLENOID BA TTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PED AL UP) REVERSE SWITCH (NO T IN REVERSE) SEA T SWITCH (NO T OCCUPIED) SHORTING CONNECT OR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULA TOR CHASSIS HARNESS CONNECT OR (MA TING SIDE) D ASH HARNESS CONNECT OR (MA TING SIDE) LIGHT SWITCH HEADLIGHTS ST A T OR FUEL LINE FUEL [...]

  • Page 30

    30 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 ELECTRICAL 8 1 99 100 91 2 27 90 28 55 26 43 41 24 27 25 30 33 22 79 21 40 71 75 16 42 T22S 29 With 12V Outlet Option 59 103 46 45 0 60 AMPS 60 102 105 26 34[...]

  • Page 31

    31 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 ELECTRICAL KEY P ART NO . NO . DESCRIPTION 1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Light #1156 24 532 40 02-53 Cable Battery 25 53[...]

  • Page 32

    32 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 CHASSIS                             [...]

  • Page 33

    33 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 CHASSIS KEY P ART NO . NO . DESCRIPTION 3 532 40 50-12 Logo Husq. 5 532 41 87-42 Dash 14 532 41 10-46 Hood 15 532 19 89-07 Lens LH 18 532 40 86-07 Grille 25 532 19 89-06 Lens RH 34 532 19 61-25 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 40 18-25 Fender 52 873 68 [...]

  • Page 34

    34 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 DRIVE 56 64 188 17 161 35 184 167 160 42 221 29 159 159 15 $RIVETEX?+?PEDAL? 69 11 6 73 69 99 2 3 33 183 11 6 73 2 7 9 33 183 1 69 69 3 208 210 163 214 125 215 153 153 166 211 211 222 197 196 80 226 225 125 196 125 125 125 7 9 186 189 49 187 50 51 52 51 190 185 51[...]

  • Page 35

    35 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 DRIVE KEY P ART NO . NO . DESCRIPTION 1 532426118 T ransaxle, T uff T orq K66 Y (Internal P arts Not Available) 2 532 00 70-70 Key 3 532 00 75-63 Hardened Washer 7 532 19 98-37 Hub Asm. Wheel 9 532 14 00-80 Bolt Hub Wheel 15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 17 532 4[...]

  • Page 36

    36 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 STEERING ASSEMBL Y 6 5 13 13 53 8 9 9 8 8 7 7 62 4 35 16 19 63 63 57 60 59 58 28 13 22 64 70 68 69 67 67 66 15 15 14 14 21 51 26 1 45 61 2 6 steering-tex_4-husq KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION 1 532 41 64-80 Wheel, Steering 2 532 19 59-68 Axle [...]

  • Page 37

    37 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 SEA T ASSEMBL Y 1 532 42 40-73 Seat 2 532 18 01-66 Bracket Pivot F ender 3 532 14 06-75 Strap, Asm F ender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 532 19 69-77 Pan, Seat 21 532 17 18-52 Bolt,[...]

  • Page 38

    38 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 ENGINE         30 !2+ª !22%34%2ª+)4         ENGINETEX?BSCYL?                 ?[...]

  • Page 39

    39 KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 1 - - - - - - Engine B&S Model No. 386777 2 532 14 97-23 Muffler 9 532 19 43-20 Keeper Asm. Be[...]

  • Page 40

    40 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 MOWER DECK 47 7 49 46 32 33 31 30 1 33 52 52 43 196 97 33 192 49 34 39 185 46 46 6 21 122 114 98 31 32 25 26 24 27 58 60 59 21 21 194 113 49 187 190 184 190 187 50 120 117 116 21 197 21 197 21 197 197 197 189 21 18 21 21 18 18 18 21 13 14 15 11 8 29 mower_deck 54-tex_10_r1 12[...]

  • Page 41

    41 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 MOWER DECK KEY P ART NO . NO . DESCRIPTION KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 1 532 41 87-08 Deck Weldment Mower 6 532 19 60-66 Cover Mandrel LH 7 532 19 71-81 Cover Mandrel RH 8 532 19 30-03 Bolt/Washer Asm. 7[...]

  • Page 42

    42 TRACTOR - MODEL NO . 2354GXLS (96043006800), PRODUCT NO . 960 43 00-68 MOWER LIFT 104 112 3 7 87 91 91 97 97 2 98 89 90 87 105 106 103 108 107 110 111 102 lift-tex_elec_1_r1     KEY P ART NO . NO . DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY P ART NO . NO . DESCRIPTION 2 532 19 52-[...]

  • Page 43

    43 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to preven[...]

  • Page 44

    RET AILER W ARRANTY POLICY & PROCEDURE MANU AL EFFECTIVE JANU AR Y 1, 2009 SECTION 1: LIMITED WARRANTY Husqvarna Professional Products, Inc (“Husqvarna”) warrants the original purchaser the Husqvarna branded product to which this warranty apply (the “Product”) that the Product shall be free from defects in material and workmanship from [...]

  • Page 45

    RET AILER W ARRANTY POLICY & PROCEDURE MANU AL EFFECTIVE JANU AR Y 1, 2009 † Refer to Section 3 for items not covered by this warranty *All consumer product use must have been limited to the owner s residence. Warranted for noncommercial, nonprofessional, noninstitutional and nonincome producing use. **HUV 2 Year or 2,000 Hour Powertrain (The[...]

  • Page 46

    532 42 56-30 01.15.09 TH/BAD Printed in U.S.A.[...]