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A good user manual
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Table of contents for the manual
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Page 1
P ar ts Man ual RZ4219F / 966495701 RZ4219 BF / 966514801 RZ4619 / 965921501 RZ5424 / 965881301 RZ5422 / 965881401 Please read the operator’ s manual carefully and mak e sur e you understand the instructions befor e using the machine . English[...]
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Page 2
©2010 HTC All rights reserved. Beatrice, NE. Printed in U.S.A. When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: Manufacturing Number The machine’ s manuf acturing number can be f ound on the printed plate affixed to the engine compartment. Illustration shown with engine[...]
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Page 3
NOTE: ALL F ASTENERS ARE GRADE 5 UNLESS OTHER WISE SPECIFIED. CONTENTS FRAME ........................................................................ 4 ENGINE PLA TE 965921501, 966495701, 966514801 ................. 6 965881401 ......................................................... 8 965881301 ....................................................[...]
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Page 4
FRAME 1 26 6 19 21 5 22 20 7 25 17 15 2 3 14 9 12 8 4 16 17 27 11 30 24 23 18 13 31 33 32 16 27 33 30 17 11 10 34 17 35 29 31 15 27 30 31 15 30 36 35 37 38 28 34 17 19 4[...]
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Page 5
FRAME 510 261802 1.. .... 1 .... PLA TE, OUTER BRAKE 510 206703 2.. .... 1 .... PLA TE, BRAKE LA TCH 510 245602 3.. .... 1 .... PLA TE, DECK HEIGHT 510 240502 4.. .... 1 .... PLA TE, DECK HEIGHT 522 842902 5.. .... 1 .... FOOT PLA TE w/DECALS 522 719504 6.. .... 1 .... FOOT REST 522 443302 7.. .... 1 .... MOUNT , STRUT , R T , BLK 522 443304 8.. ..[...]
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Page 6
1 18 22 11 24 14 23 21 5 2 3 13 12 7 9 10 6 17 19 20 15 16 25 8 26 16 17 19 27 28 29 30 ENGINE PLA TE 965921501, 966495701, 966514801 7 4 19 31 32 6[...]
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Page 7
510 172002 1.. .... 1 .... PLA TE, ENGINE 539 112092 2.. .... 1 .... ARM, IDLER 539 101231 3.. .... 1 .... SPINDLE, IDLER 539 112670 4.. .... 1 .... W ASHER, HEA VY 539 110311 5.. .... 1 .... PULLEY , IDLER 539 103433 6.. .... 1 .... HCS ½-13 x 3¼ 539 109554 7.. .... 2 .... W ASHER ½ FL T 539 101331 8.. .... 1 .... NUT ½-13 HEX NYLOC 505 287301[...]
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Page 8
ENGINE PLA TE 965881401 1 19 18 22 20 11 31 14 23 21 15 5 2 3 13 12 9 7 10 4 6 29 28 16 17 26 27 33 35 34 8 32 30 25 20 10 24 25 8[...]
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Page 9
ENGINE PLA TE 510 172002 1.. .... 1 .... PLA TE, ENGINE 532 159955 2.. .... 1 .... EXHAUST TUBE, R T 532 160589 3.. .... 1 .... EXHAUST TUBE, L T 539 131604 4.. .... 1 .... MUFFLER ASM TWIN 539 112092 5.. .... 1 .... ARM, IDLER 539 101231 6.. .... 1 .... SPINDLE, IDLER 539 112670 7.. .... 1 .... W ASHER, HEA VY 539 110311 8.. .... 1 .... PULLEY , I[...]
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Page 10
ENGINE PLA TE 1 27 22 11 31 24 14 23 21 5 2 3 13 12 7 9 10 4 6 17 26 28 29 8 32 30 33 19 20 15 16 25 35 8 14 27 18 34 36 37 965881301 Prior to Serial #101825204 10[...]
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Page 11
510 172002 1.. .... 1 .... PLA TE, ENGINE 532 146699 2.. .... 1 .... EXHAUST TUBE, R T 532 146700 3.. .... 1 .... EXHAUST TUBE, L T 539 131604 4.. .... 1 .... MUFFLER ASM TWIN 539 112092 5.. .... 1 .... ARM, IDLER 539 110311 6.. .... 1 .... PULLEY , IDLER 539 101332 7.. .... 1 .... HCS ½-13 x 2¾ 539 109554 8.. .... 2 .... W ASHER ½ FL T 539 1013[...]
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Page 12
ENGINE PLA TE 965881301 Serial #101825204 and later 1 27 22 11 31 24 14 23 21 5 2 3 13 12 7 9 10 4 6 17 26 28 29 8 32 30 33 19 20 15 16 25 35 8 14 27 18 34 36 37 12[...]
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Page 13
ENGINE PLA TE 510 172002 1.. .... 1 .... PLA TE, ENGINE 532 146699 2.. .... 1 .... EXHAUST TUBE, R T 532 146700 3.. .... 1 .... EXHAUST TUBE, L T 539 131604 4.. .... 1 .... MUFFLER ASM TWIN 539 112092 5.. .... 1 .... ARM, IDLER 539 110311 6.. .... 1 .... PULLEY , IDLER 539 101332 7.. .... 1 .... HCS ½-13 x 2¾ 539 109554 8.. .... 2 .... W ASHER ½[...]
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Page 14
STEERING 12 7 14 5 4 2 1 3 8 10 11 13 15 9 9 9 10 10 16 17 18 19 10 20 10 20 6 9 21 16 10 9 12 14[...]
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Page 15
STEERING 539 131517 1.. .... 2 .... BLOCK, UPPER 539 131519 2.. .... 2 .... BLOCK, LOWER 539 131518 3.. .... 4 .... BEARING, FLANGE 522 452901 4.. .... 2 .... PIVOT SECTION, DRIVE 539 131521 5.. .... 2 .... MOUNT , DRIVE CONTROL 539 108395 6.. .... 1 .... HCS 5 / 16 -18 x 2 TPBL T 539 112899 7.. .... 2 .... NUT 5 / 16 -18 FLANGE NYLOC 539 133007 8.[...]
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Page 16
IGNITION 1 2 3 4 6 8 5 9 10 13 11 12 14 15 7 16 17 18 19 20 24 21 23 25 22 26 27 28 30 29 965921501, 966495701, 966514801 32 31 33 16[...]
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Page 17
IGNITION 539 130393 1.. .... 1 .... FUEL CAP 539 130374 2.. .... 1 .... FENDER, L T 539 130375 3.. .... 1 .... FENDER, R T 539 110252 4.. .... 1 .... T ANK, FUEL 539 110432 5.. .... 1 .... ELBOW , T ANK 539 110074 6.. .... 1 .... HOUR METER 539 102759 7.. .... 1 .... COVER, TERMINAL 522 730101 8.. .... 1 .... CABLE, THROTTLE 539 107541 9.. .... 1 .[...]
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Page 18
IGNITION 1 2 3 4 6 7 8 5 9 10 13 11 12 14 15 20 16 17 18 19 24 21 23 25 22 26 27 28 30 29 31 965881301, 965881401 32 33 34 18[...]
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Page 19
IGNITION 539 130393 1.. .... 1 .... FUEL CAP 539 130374 2.. .... 1 .... FENDER, L T 539 130375 3.. .... 1 .... FENDER, R T 539 110252 4.. .... 1 .... T ANK, FUEL 539 110432 5.. .... 1 .... ELBOW , T ANK 539 110074 6.. .... 1 .... HOUR METER 539 130209 7.. .... 1 .... CONTROL, CHOKE 965881401 539 130207 .... 1 .... CONTROL, CHOKE 965881301 539 11273[...]
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Page 20
BRAKE / LIFT 4 1 5 2 3 17 7 16 2 7 1 15 15 3 20 9 11 12 13 14 6 8 17 18 19 18 21 4 16 10 20[...]
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Page 21
BRAKE / LIFT 510 030701 1.. .... 2 .... SPRING, COMPRESSION 510 207201 2.. .... 2 .... GRIP , HANDLE 510 422901 3.. .... 2 .... ROD, HANDLE RELEASE 516 008801 4.. .... 1 .... ROD, LA TCH RELEASE 522 710804 5.. .... 1 .... SHAFT , BRAKE 574 216604 6.. .... 1 .... ARM, LIFTING 510 207301 7.. .... 2 .... BUTTON, PUSH 525 847201 8.. .... 2 .... LINK, R[...]
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Page 22
21 7 8 29 3 11 5 4 2 12 6 25 1 10 13 24 26 27 7 11 17 14 18 15 16 17 9 22 23 28 7 8 19 HYDRAULIC PUMP-MOT OR 19 8 7 30 20 33 31 32 22[...]
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Page 23
510 375601 1.. .... 1 .... EZT , L T 510 375602 2.. .... 1 .... EZT , R T 510 184101 3.. .... 2 .... SP ACER TUBE 522 460702 4.. .... 2 .... SUPPOR T , EZT FRT 510 185102 5.. .... 2 .... MOUNT , EZT RR 539 101721 6.. .... 4 .... HCS 5 / 16 -18 x 2¾ 539 990188 7.. .. 16 .... W ASHER 5 / 16 SAE FL T 539 990717 8.. .. 10 .... NUT 5 / 16 -18 HEX NYLOC[...]
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Page 24
WHEELS AND TIRES 4 2 6 1 3 7 13 12 11 10 8 14 19 18 15 22 21 5 20 23 17 16 9 20 24[...]
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Page 25
WHEELS AND TIRES 539 112660 1.. .... 2 .... BEARING, FLANGED 539 115638 2.. .... 2 .... ZERK 3 / 16 DRIVE 539 115747 3.. .... 2 .... SPRING, CASTER 539 117901 4.. .... 2 .... BUSHING, CASTER 539 115675 5.. .... 2 .... W ASHER 539 102535 6.. .... 2 .... GREASE CAP 539 115749 7.. .... 2 .... PLUG, CASTER 539 115566 8.. .... 2 .... HHB 5 / 16 -18 x 1 [...]
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Page 26
MOWING DECK / CUTTING DECK 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 20 40 43 42 45 966514801 22 44 41 9 19 18 39 16 46 26[...]
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Page 27
MOWING DECK / CUTTING DECK 522 744201 1.. .... 1 .... DECK w/ SAFETY DECALS 539 107518 2.. .... 2 .... STRIPPER, ROUND 539 110463 3.. .... 1 .... BAFFLE VOR TEX 539 990799 4.. .... 6 .... RHSNB 5 / 16 -18 x 5 / 8 539 990717 5.. .... 6 .... NUT 5 / 16 -18 HEX NYLOC 539 101231 6.. .... 1 .... SPINDLE, IDLER 539 110217 7.. .... 1 .... ARM, DECK IDLER [...]
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Page 28
MOWING DECK / CUTTING DECK 966495701 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 27 25 25 17 33 11 45 46 28[...]
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Page 29
MOWING DECK / CUTTING DECK 574 761802 1.. .... 1 .... DECK w/SAFETY DECALS 539 112170 2.. .... 3 .... HOUSING 539 107520 3.. .... 3 .... W ASHER/SP ACER 539 107630 4.. .. 12 .... SCREW 5 / 16 -18 x WSHER HD 525 348501 5.. .... 3 .... PULLEY , MANDREL 3.70 OP 539 107590 6.. .... 3 .... NUT 9 / 16 TOP CNTRLK 539 112078 7.. .... 3 .... BLADE, 14 5 / 8[...]
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Page 30
MOWING DECK / CUTTING DECK 44 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 1 45 46 47 27 28 35 23 35 32 32 31 965921501 44 30[...]
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Page 31
MOWING DECK / CUTTING DECK 522 744301 1.. .... 1 .... DECK w/ SAFETY DECALS 539 107518 2.. .... 2 .... STRIPPER, ROUND 539 107610 3.. .... 3 .... WHEEL, GAUGE 532 405380 4.. .... 2 .... BLADE, 46" HI-LIFT 539 107520 5.. .... 2 .... W ASHER/SP ACER 539 107590 6.. .... 2 .... NUT 9 / 16 TOP CNTRLK 539 107608 7.. .... 3 .... BOL T 3 / 8 -16 SHOUL[...]
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Page 32
MOWING DECK / CUTTING DECK 44 2 19 12 10 17 8 7 5 4 3 14 15 29 24 23 22 21 20 18 41 16 33 32 31 30 34 35 1 17 37 36 27 11 43 42 28 6 19 38 39 9 26 25 7 14 24 29 9 13 24 16 45 47 40 16 15 46 965881301, 965881401 32[...]
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Page 33
MOWING DECK / CUTTING DECK 522 744401 1.. .... 1 .... DECK w/ SAFETY DECALS 539 112057 2.. .... 3 .... HOUSING, CUTTER 532 187256 3.. .... 3 .... BLADE, BAGGING 539 107610 4.. .... 5 .... WHEEL, GAUGE 539 107608 5.. .... 4 .... BOL T 3 / 8 -16 SHOULDER 532 195161 6.. .... 2 .... STUD w/ ANTI-ROT A TE 539 112171 7.. .... 3 .... PULLEY 539 107520 8..[...]
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Page 34
SEA T 1 9 7 5 4 2 12 10 3 11 8 6 13 2 7 15 15 14 14 19 18 17 16 21 20 20 22 23 24 34[...]
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Page 35
SEA T 510 171903 1.. .... 1 .... SUPPOR T , SEA T , FL T 574 522702 2.. .... 2 .... SUPPOR T , SEA T RR 539 110300 3.. .... 2 .... SPRING, SEA T 539 976941 4.. .... 2 .... HCS 3 / 8 -16 x 1¼ 539 990517 5.. .... 2 .... W ASHER 3 / 8 FL T STD 539 102587 6.. .... 2 .... GROMMET , BUMPER 539 104763 7.. .... 5 .... RET AINER, U TYPE 532 424068 8.. ....[...]
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Page 36
DECALS 14 5 12 1 6 8 9 4 2 10 3 13 11 15 17 7 16 18 20 21 22 19 NOTE: Depending on deck model, decal placement may vary . 36[...]
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Page 37
DECALS 539 101881 1.. .... 1 .... DECAL, PROP 65 539 105745 2.. .... 1 .... DECAL, BA TTER Y W ARNING 539 108179 3.. .... 1 .... DECAL, ST ART 539 108385 4.. .... 1 .... DECAL, DO NOT TOW 539 108386 5.. .... 1 .... DECAL, EXIT MOWER 539 109897 6.. .... 1 .... DECAL, SER VICE 539 103333 7.. .... 2 .... DECAL, MOTION CONTROL 539 109908 8.. .... 1 ...[...]
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P/N 115 350827R3 05/13/10[...]