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A good user manual
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Table of contents for the manual
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Page 1
Operator's Manual 200 8 -0 1 O 0 8 0 300 1 EZ / MZ Collection System (Fab Deck) Operator's Manual 4 2"/ 48"/ 5 2"/ 61"[...]
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Page 2
T ABLE OF CONTENTS SAFETY RULES ............................................................................................................................ 4 CART ON CONTENTS ...................................................................................................................7 ASSEMBL Y ...............................................[...]
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Page 3
4 SAFETY RULES DANGER ! THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OB- JECTS. F AILURE TO OBSER VE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERI- OUS INJURY OR DEA TH. SAFE OPERA TION PRACTICES FOR RIDE-ON MOWERS I. GENERAL OPERA TION • Read, understand and follow all instructions in the manual and on t[...]
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Page 4
5 DO NOT • Do not turn on slopes unless necessary , and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do [...]
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Page 5
6 CAUTION W ARNING Look for this symbol to point out important safety precautions. It means CAUTION! BECOME ALERT! YOUR SAFETY IS INVOL VED. CAUTION In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. Engine exhaust, [...]
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Page 6
7 UNP ACKING INSTRUCTIONS • Remove all parts and packing materials from carton. TOOLS REQUIRED • 7 / 16 " Wrench or ratchet and socket • ½" Wrench or ratchet and socket • 7 / 8 " Socket • T orque Wrench • Phillips Head Screwdriver • Hacksaw • Pliers • Drill and 3 / 8 " drill bit - 3 bag system only NOTE: When [...]
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Page 7
8 1. Remove the discharge chute from the deck. (Deck confi guration will vary by size and model) 2. Lower deck to the lowest cutting position. 3. Remove the right hand (discharge side) belt cover from the deck. 4. Relieve the tension from the deck belt and re- move from the center deck pulley . (See Operator ’s Manual if necessary) 5. Remove the[...]
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Page 8
9 ASSEMBL Y 1. Position blower over the discharge tabs on the deck and set blower onto the deck. 2. Be sure the blower is sitting fl ush against the outside of the deck. NOTE: The rear mount bracket is designed to fi t all deck sizes. 3. Install the front mount bracket to the deck with the pin and hairpin cotter supplied with the kit. 1. Make sur[...]
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Page 9
10 1. Using the hacksaw , trim the belt cover along the dashed line. 5 TRIMMING BEL T COVER (42" and 48" decks only) 6 INST ALLING BEL T COVERS 42/48 T rim Line 1. Place the deck belt shield on the deck over the drive pulley and secure with hardware removed from steel belt shield. 2. Place retainer on the outer pulley cover . 3. Align the[...]
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Page 10
11 1. Remove the top right mount strap from the rear of the mower and save hardware. 2. Remove the right rear skid plate bolt and the lower right mount strap bolt from the mower and save hardware. 3. Place the bagger mount bracket against the rear of the engine guard, reinstall the upper right mount strap and secure with 1" carriage bolts and [...]
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Page 11
12 1. Remove the four carriage bolts indicated from the rear guard. 2. Install the bagger mount tube from the mount kit. 10 INST ALLING BAGGER MOUNT 3 Bin Collector Remove Kit Mount Strap Nut Hex Bolt Mount T ube 3. Remove the front carriage bolts securing the top mount straps to the frame. 4. Install kit mount straps between the mount tube and fra[...]
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Page 12
13 11 INST ALLING CHUTE SUPPORT 3 Bin System only 1. Position upper chute support against bagger inlet, fl ush at outer edges. See Illustration. 2. Using support as a template, drill two 3 / 8 holes into bagger hood. Upper Chute Support Bagger Inlet Nut Bagger Hood Flat W ashers Hex Bolt Flex T rim 3. Secure upper chute support to hood with hex bo[...]
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Page 13
14 12 INST ALLING WEIGHT KITS 1¼ Bolt Nut CAUTION DO NOT operate mower with grass catcher , unless the front weights are installed. 2¾ Bolt Weight Bracket Weight Plates 1. Bolt weight plates to weight brackets using four (4) 1¾" bolts and four (4) nuts. 2. Slide both weight brackets over the front tube on the frame. Be sure to position in t[...]
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Page 14
15 NOTE: For ease of assembly , you may wish assistance from another person for mounting the cover assembly to mower . 1. Position cover assembly on ground behind mower . 2. Lift and rotate cover to align the cover bracket with hanger bracket and slide the cover down until secure. Frame Bracket Hanger Bracket 13 MOUNTING COVER ASSEMBL Y TO SUPPORT [...]
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Page 15
16 TIPS FOR IMPROVED BAGGING Follow the mower operation instructions in you mower operator ’s manual. When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be [...]
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Page 16
17 GENERAL RECOMMENDA TIONS Always observe safety rules when performing any maintenance. • Before each use check for loose fasteners. • Clean unit thoroughly after each use. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. • See BLADE CARE instructions in your mower operator ’s manual. CAUTION BEF[...]
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Page 17
18 P ARTS 1 ... 539 108081 ... 1 ... SCREW , SPEC 10- 14 x ½ 2 ... 539 108082 ... 1 ... BAG DUMP INDICA T OR 3 ... 539 108083 ... 2 ... SCREW , 10- 24 x 1 1 / 8 4 ... 539 108084 ... 3 ... W ASHER, 3 / 16 x ¾ 5 ... 539 108085 ... 2 ... SP ACER, SPLIT 6 ... 539 108086 ... 2 ... NUT , ACORN 10-24 ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY .[...]
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Page 18
19 P ARTS ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 ... 532 124670 ... 1 ... RET AINER SPRING 2 ... 532 127533 .. 1 ... SCREEN, COVER 3 ... 539 108100 .. 1 ... GASKET , COVER 4 ... 532 130895 .. 1 ... LA TCH HANDLE, COVER 5 ... 532 132796 ... 1 ... SPRING, COVER L T 6 ... 532 132983 ... 1 ... SPRING, COVER RT 7 ... 532 133[...]
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Page 19
20 BAG ASSEMBL Y 539 131605 9 4 10 7 6 1 3 8 11 12 2 3 5 12 14 13 16 15 P ARTS[...]
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Page 20
21 1 ... 532 192709 ... 1 ... SCREEN, COVER 2 ... 532 195373 ... 1 ... COVER 3 ... 539 976952 ... 6 ... SCREW , #10-24 X 5 / 8 4 ... 539 108096 ... 2 ... SPRING, RET AINER 5 ... 539 108097 ... 4 ... PLUG, TUBING END 6 ... 539 108098 ... 1 ... BAGGER, FRAME 7 ... 532 192786 ... 2 ... PIN, HINGE 8 ... 532 192550 ... 1 ... GASKET , COVER 9 ... 532 400[...]
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Page 21
22 4 5 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 39 26 25 29 30 38 28 24 1 2 3 6 10 12 14 15 23 This side towards bearing 33 34 35 36 31 44 32 37 44 43 11 40 47 48 50 51 52 53 51 42 45 46 27 49 48 41 45 40 47 44 55 11 59 60 56 11 40 56 11 60 12 T orque to 30 LBs P ARTS[...]
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Page 22
23 1 ... 539 101977 ... 1 ... TRACTION SPRING 2 ... 539 976952 ... 1 ... SCREW 10-24 x .625 RD 3 ....539 10441 1 ... 1 ... KNOB W/STUD 4 ... 539 104763 ... 1 ... RET AINER 5 / 16 “U” TYPE 5 ... 539 105785 ... 1 ... EURO DECAL, W ARNING 6 ... 539 106741 ... 1 ... EURO DECAL, SEVERING 7 ... 539 108084 ... 1 ... W ASHER, 3 / 16 x ¾ x 16 GA 8 ... [...]
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Page 23
24 1 2 3 4 5 6 6 6 6 7 8 11 12 10 1 9 17 12 16 22 21 15 12 16 14 18 19 20 13 P ARTS[...]
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Page 24
25 1 ... 539 130305 ... 1 ... SHIELD, BEL T , 42" 2 ... 539 130306 ... 1 ... SHIELD, BEL T , 48" 3 ... 539 130307 ... 1 ... SHIELD, BEL T , 52" 4 ... 539 130308 ... 1 ... SHIELD, BEL T , 61" 5 ... 539 130319 ... 1 ... PULLEY , 42/48" ... 539 130320 ... 1 ... PULLEY , 52" ... 539 130321 ... 1 ... PULLEY , 61" 6 ...[...]
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Page 25
26 1 2 5 3 4 1 ....539 1 13232 ... 1 ... WEIGHT PLA TE 2 ....539 1 13203 ... 2 ... WEIGHT BRACKET 3 ... 539 976979 ... 8 ... NUT 3 / 8 -16 HEX NYLOC ZD 4 ... 539 102612 ... 4 ... HCS 3 / 8 -16 x 2¾ GR 5 ZD 5 ... 539 976941 ... 4 ... HCS 3 / 8 -16 x 1¼ GR 5 ZD ITEM P ART NO. QTY . DESCRIPTION WEIGHT KIT 42/48" 2 BIN 4 2 1 3 ITEM P ART NO. QTY[...]
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Page 26
539 130330 R3 01/22/08[...]