Husqvarna ZTH manual

ZTH Oper a tor´s manual Please read these instructions car efully and make sur e you understand them bef ore using the machine. English[...]

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English- 1 OPERATOR’S MANUAL Contents Contents ..................................................................1 Introduction ............................................................3 Congratulations ....................................................3 General ................................................................3 Driving and Tr[...]

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English- 3 INTRODUCTION Intr oduction Congratulations Thank you f or purchasing a Husqvarna r ide-on mow er . This machine is built f or the greatest ef fi ciency and rapid mo wing primar ily of large areas. Controls in one place and a h ydrostatic transmission regulated by steering controls also contr ibute to the machine ’ s perf or mance. Thi[...]

English- 4 INTRODUCTION Good Service Husqv ar na ’ s products are sold all ov er the world and only in specialized retail trade with complete service. This ensures that you as a customer receiv e only the best suppor t and ser vice. Before the product is deliv ered, the machine has, f or example , been inspected and adjusted by y our retailer , s[...]

English- 5 SYMBOLS AND DECALS Symbols and Decals These symbols are f ound on the machine and in the operator ’ s manual. Study them carefully so that you kno w what the y mean. Used in this publication to notify the reader of a risk of personal injury , par ticular ly if the reader should neglect to f ollow instructions giv en in the manual. Used[...]

English- 6 SAFETY INSTRUCTIONS Safety Instructions These instructions are for y our saf ety . Read them carefully . General Use • Read all instructions in this operator ’ s manual and on the machine bef ore star ting it. Ensure that you understand them and then abide by them. • Learn how to use the machine and its controls saf ely and learn h[...]

English- 7 SAFETY INSTRUCTIONS • Be careful when rounding fi x ed objects, so that the blades do not hit them. Nev er drive o ver f oreign objects. • Only use the machine in da ylight or in other well-lit conditions . K eep the machine a saf e distance from holes or other irregularities in the ground. P a y attention to other possible risks. ?[...]

English- 8 SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the machine will tip ov er , which can result in serious injur y or death. All slopes require e xtra caution. If you cannot re v erse up a slope or if you f eel unsure, do not mow the slope . Do[...]

English- 9 SAFETY INSTRUCTIONS Children • Serious accidents may occur if y ou f ail to be on guard f or children in the vicinity of the machine. Children are often attracted to the machine and mowing w ork. Nev er assume that children will sta y put where you last sa w them. • K eep children awa y from the mowing area and under close super visi[...]

English- 10 SAFETY INSTRUCTIONS • Allow the engine to cool bef ore refueling. Do not smoke . Do not fi ll fuel in the vicinity of sparks or open fl ames. • If leaks arise in the fuel system, the engine must not be star ted until the problem has been resolv ed. • Store the machine and fuel in such a wa y that there is no risk of leaking fuel[...]

English- 11 SAFETY INSTRUCTIONS • Ne v er use the machine indoors or in spaces lacking proper v entilation. The e xhaust fumes contain carbon mono xide, an odorless, poisonous, and lethal gas . • Stop and inspect the equipment if you run ov er or into anything. If necessar y , make repairs bef ore star ting. • Ne v er make adjustments with th[...]

English- 12 PRESENTATION Presentation This operator ’ s manual describes the Husqv ar na Le v er-Steered Rider . The r ider is fi tted with a Kaw asaki f our-stroke V -T win engine de v eloping 23/25 horse pow er . T ransmission from the engine is made via two belt-driven h ydraulic pumps, which in turn drive a h ydraulic motor for each driv e w[...]

English- 13 PRESENTATION Choke Control The choke control is used f or cold star ts in order to provide the engine with a richer fuel mixture. F or cold star ts the control shall be pulled out. Throttle Contr ol The throttle control regulates the engine speed and thereby e ven the rate of rotation of the blades , assuming the control f or engaging t[...]

English- 14 PRESENTATION Engaging the Mo wer Dec k In order to engage the mow er deck, pull the button out; the mower dec k is disengaged when the button is depressed. P arking Brake The parking brake is f ound on the left of the machine. Pull the lev er backward to activ ate the brak e and f orward to release it. Seat Locking De vice T o the left [...]

English- 15 PRESENTATION Adjusting the Seat The seat can be adjusted lengthwa ys. When making adjustments, the le ver under the front edge of the seat is mov ed to the left (as seen by the driv er in the seat), after which the seat can be mov ed backward or f orward. Steering Controls The machine ’ s speed and direction are continuously v ariable[...]

English- 16 PRESENTATION Refueling The machine has two fuel tanks , one on each side just behind the seat. The tanks take 22 liters each. The engine shall be run on a minimum of 87- octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used bene fi cially . See also T echnical Data concerning methanol and ethanol [...]

English- 17 PRESENTATION Lifting Lever f or the Mower Deck The lifting le v er is used to place the mow er deck in the tr anspor t position or one of the 17 diff erent cutting height positions. The cutting height is set by placing a peg in the hole f or the desired cutting height and the peg is then lock ed on the inside (hidden in the illustration[...]

English- 18 RUNNING Running Before Starting • Read the sections Saf ety Instructions and Presentation bef ore star ting the machine. • P erform the daily maintenance before star ting (see Maintenance Schedule in the Maintenance section). • Check that there is suf fi cient fuel in the fuel tanks. • Adjust the seat to the desired position. T[...]

English- 19 RUNNING 4. Mov e the steer ing controls outward to the lock ed (outer) neutral position. 5. Mov e the throttle to the middle position. 6. If the engine is cold, the choke control shall be pulled out to its end position. 8011-526 Steering controls in the outward, lock ed neutral position 8011-509 Set the throttle 8011-508 Set the choke c[...]

English- 20 RUNNING 7. Open the fuel tap f or the selected fuel tank. 8. Press in and turn the ignition key to the star t position. 9. When the engine star ts, immediately release the ignition ke y back to the drive position. 8011-506 Open the fuel tap 8011-559 T ur n to the star t position 8011-560 Return to dr ive position IMPORT ANT INFORMA TION[...]

English- 21 RUNNING 10. Press the choke control in g radually when the engine has star ted. 11. Set the desired engine speed with the throttle. Allow the engine to run at a moderate speed, ” half throttle ” , f or 3-5 minutes bef ore loading it too heavily . Use full throttle when mowing. Running 1. Mov e the steer ing controls to the neutral p[...]

English- 22 RUNNING 3. Select the cutting height by placing the peg in one of the holes. Lock the peg on the inside with the pin. 4. Press in the stop handle, counter hold, and carefully mov e the lifting lev er f orward from the tr anspor t position tow ard the peg. 5. Engage the mow er deck b y pulling out the le v er . 6. The machine ’ s speed[...]

English- 23 RUNNING Mowing Tips • Localise and mark rocks and other fi x ed objects in order to av oid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. • The mowing result will be best with a high engine speed (the blades rotate rapidly) and lo w speed (the rider moves slowly). If the [...]

English- 24 RUNNING Stopping the Engine F eel free to let the engine idle a minute in order to attain normal operating temperature bef ore stopping it if it has been worked hard. A void idling the engine f or longer periods, as there is a risk of the spar k plugs gaining a coating. 1. Disengage the mow er deck b y depressing the control. 2. Raise t[...]

English- 25 MAINTENANCE Maintenance Maintenance Schedule The f ollowing is a list of maintenance procedures that m ust be perf ormed on the machine. F or those points not described in this manual, visit an authorized ser vice workshop. An annual ser vice carried out by an authorized ser vice workshop is recommended in order to maintain your machine[...]

English- 26 MAINTENANCE 1) First change after 8 hours. When oper ating with a heavy load or at high ambient temperatures , replace e very 50 hours. 2) In dusty conditions, cleaning and replacement are required more often. 3) For daily use, the machine shall be lubricated twice weekly . 4) Perf or med by authorized service workshop. ● = Described [...]

English- 27 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. F or recommended spark plugs, see T echnical Data. 1. Remov e the ignition cable shoe and clean around the spark plug. 2. Remov e the spar k plug with a 13/16" (21 mm) spark plug sock et wrench. 3. Check [...]

English- 28 MAINTENANCE 8011-553 Saf ety system Start motor Works Does not work Ignition system[...]

English- 29 MAINTENANCE Checking the Engine's Cooling Air Intake Check that the engine ’ s cooling air intake is free from leav es, grass , and dir t. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Checking and Adjusting the Throttle Cable Check that the engine responds to throttle increas[...]

English- 30 MAINTENANCE Replacing the Air Filter If the engine seems weak or runs une venly , the air fi lter ma y be clogged. If run with a soiled air fi lter , the spar k plugs can obtain a coating that disrupts operation. F or this reason, it is impor tant to replace the air fi lter regularly (see the heading Maintenance Schedule f or the pro[...]

English- 31 MAINTENANCE Replacing the Fuel Filter Replace the line-mounted fuel fi lter e v er y 100 hours (once per season) or more regularly if it is clogged. Replace the fi lter as f ollows: 1. Mov e the hose clamps awa y from the fi lter . Use fl at-nosed pliers. 2. Pull the fi lter loose from the hose ends. 3. Push the new fi lter into t[...]

English- 32 MAINTENANCE Checking the P arking Brake Visually check that no damage is f ound on the le v er , links, or s witch belonging to the parking brake . P erform a test drive and chec k that there is a braking eff ect. T o adjust the handbrak e, contact the service workshop . Checking the Blades In order to attain the best mowing eff ect, it[...]

English- 33 LUBRICATION Lubrication Lubrication Schedule General Remov e the ignition key to pre vent unintentional mo v ements during lubr ication. When lubricating with an oilcan, it ought to be fi lled with engine oil. When lubricating with grease, unless otherwise stated, grease 503 98 96-01 or another chassis or ball bearing grease off ering [...]

English- 34 LUBRICATION Lubricating the Cables If possible , grease both ends of the cab les and move the controls to end stop positions when lubricating. Re fi t the rubber cov ers on the cab les after lubrication. Cables with sheaths will bind if the y are not lubricated regular ly . If a cable binds, it can disrupt operation. If a cable binds ,[...]

English- 35 LUBRICATION 3. Engine Oil Changing the Engine Oil The engine oil shall be changed f or the fi rst time after 8 hours of operation. Thereafter , it shall be changed e v er y 100 hours. 1. Place the machine on a fl at surf ace. 2. Place a container under the engine where the hose from the oil drainage tap e xits. 3. Remov e the dipstick[...]

English- 36 LUBRICATION The oil le v el shall lie between the markings on the dipstick. If the lev el is approaching the ” ADD ” mar k, top up the oil to the ” FULL ” mark on the dipstick. Ne v er fi ll to abov e the ” FULL ” mar k. The oil is topped up through the hole the dipstick sits in. Use engine oil SAE 30 or SAE 10W -30 or , al[...]

English- 37 LUBRICATION 5. Front Wheel Mount Lubricate with a grease gun, 1 nipple f or each wheel mount, until the grease is f orced out. Use only good quality molybdenum disulphide grease . Grease from well-kno wn brand names (petrochemical companies, etc.) usually maintains a good quality . 6. Front Wheel Bearings Lubricate with a grease gun, 1 [...]

English- 38 LUBRICATION 9. Steering Control Shafts Tip the driver ’ s seat. Lubricate with a grease gun, 1 nipple f or each steering control shaft, until the grease is f orced out. Use only good quality molybdenum disulphide grease . Grease from well-kno wn brand names (petrochemical companies, etc.) usually maintains a good quality . 10. Mower D[...]

English- 39 LUBRICATION 12. Belt Adjuster , Hydraulic Pumps Lubricate using a grease gun, 1 nipple, until the grease squeez es out. Use only good quality molybdenum disulphide grease . Grease from well-kno wn brand names (petrochemical companies, etc.) usually maintains a good quality . 13. Changing the Oil Filter 1. Drain the engine oil in accorda[...]

English- 40 TROUBLE SHOOTING GUIDE T roub le Shooting Guide Problem Cause The engine will not start. • The control for engaging the mower deck is not depressed. • The steering controls are not locked in the neutral position. • The driver is not sitting in the driver ’ s seat. • The parking brake is not activated. • The battery is dead. [...]

English- 41 TROUBLE SHOOTING GUIDE • Wrong fuel type. • Water in the fuel. • Clogged air filter. The engine seems weak. • Clogged air filter. • Defective spark plugs. • Carburetor incorrectly adjusted. The engine overheats. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective e[...]

English- 42 TROUBLE SHOOTING GUIDE are uneven. • The chain fixture has come loose. • The blades are blunt. • Driving speed too high. • The grass is too long. • Grass collected under the mower deck. The machine vibrates. • The blades are loose. • The blades are incorrectly balanced. • The engine is loose.[...]

English- 43 STORAGE Storage Winter Storage At the end of the mowing season, the machine should be readied f or storage (or if it will not be in use f or longer than 30 da ys). Fuel allowed to stand f or long periods of time (30 days or more) can leav e sticky residues that can plug the carburetor and disrupt engine function. Fuel stabilizers are an[...]

English- 44 TECHNICAL DATA T echnical Data Meas., W eights, Etc. ZTH5223 ZTH6125 Length 2,057 mm (81 in.) 2,057 mm (81 in.) Width (low ered discharge deck) 1,600 mm (63 in.) 1,829 mm (72 in.) Width (raised discharge dec k) 1,346 mm (53 in.) 1,575 mm (62 in.) Height 1,073 mm (42.25 in.) 1,073 mm (42.25 in.) W eight 464.5 kg (1,024 lbs) 464.5 kg (1,0[...]

English -45 TECHNICAL DATA Noise Emissions and Cutting Width Measured noise le v el 104 dB(A) 104 dB(A) Guaranteed noise le vel 105 dB(A) 105 dB(A) Cutting width 1,321 mm (52 in.) 1,549 mm (61 in.) Electrical System T ype 12 V , negative earth 12 V , negative earth Batter y 12 V , maintenance-free 12 V , maintenance-free Primar y fuse Flat pin 20 A[...]

English- 46 SERVICE JOURNAL Service Journal Action Delivery Service 1. Charge the battery . 2. Mount the rear wheels . 3. Adjust the tire pressure of all wheels to 1 bar (15 PSI). 4. Mount the steering controls in the nor mal position. 5. Connect the le ver to the seat stop . 6. Connect the contact bo x to the cable f or the seat ’ s saf ety s wi[...]

English- 47 SERVICE JOURNAL Action 20. Inf or m the customer about: The need and adv antages of f ollowing the service schedule. The need and adv antages of leaving the machine f or ser vice e v er y 300 hours. The eff ects of ser vice and maintaining a ser vice jour nal on the machine ’ s resale value . Application areas f or BioClip . 21. Fill [...]

English- 48 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service 1. Check the fuel pump ’ s air fi lter . 2. Check the h ydraulic system ’ s oil lev el. 3. Check the tire pressures. 4. Lubr icate the belt adjuster , mower dec k. 5. Lubr icate the belt adjuster , hydraulic pumps . 6. Check/clean the engine ’ s cooling air int[...]

English- 49 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. P erform the 25-hour ser vice. 2. Clean/replace the air cleaner ’ s fi lter car tr idge (paper fi lter) (shor ter inter vals f or dusty operating conditions). 3. Lubricate the front wheel bear ings. 4. Lubricate the steer ing control shafts. 5. Lubricate the mo[...]

English- 50 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. P erf or m the 25-hour ser vice. 2. P erf or m the 50-hour ser vice. 3. Change engine oil. 4. Chec k whether the h ydraulic oil needs changing (e v er y 300 hours). 5. Chec k whether the engine oil fi lter needs changing (e v er y 200 hours). 6. Clean/replace the[...]

English- 51 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine . Come to agreement with the customer as to which additional work is to be carried out. 2. P erform the 25-hour ser vice. 3. P erform the 50-hour ser vice. 4. P erform the 100-hour ser vice. 5. Change the oil and fi lter in the h ydraulic syst[...]

English- 52 SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Y ear 1. Clean the engine ’ s cooling air intake (25 hours). 2. Replace the air cleaner ’ s pre- fi lter (Oil-foam) (300 hours). 3. Replace the air fi lter ’ s paper car tr idge (200 hours). 4. Change the engine oil (100 hours). 5. Replace the engine oil ?[...]

English- 53 SERVICE JOURNAL Action Date, mtr reading, stamp, sign[...]

English- 54 SERVICE JOURNAL Action Date, mtr reading, stamp, sign[...]

English- 55 SERVICE JOURNAL Action Date, mtr reading, stamp, sign[...]

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