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Hustler Turf 1500 manual

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Table of contents for the manual

  • Page 1

    ® ••••••• Excel Industries, Inc. ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler ® 1500 Greens Mower Parts Manual[...]

  • Page 2

    [...]

  • Page 3

    114443_1011 c-1 Table of Contents General Information Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Descri[...]

  • Page 4

    c-2 114443_1011[...]

  • Page 5

    114443_1011 1-1 General Information This Manual covers Hustler ® 1500 Greens Mower models 929802US & 929810US . Service Literature PART NO. DESCRIPTION 113417 OPERATOR’S MANUAL Options Available From Your Dealer PART NO. DESCRIPTION 929729 5" X 11-BLADE REEL 929745 5" X 7-BLADE REEL Note: When ordering parts, you must use the part [...]

  • Page 6

    1-2 114443_1011 Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM .250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 [...]

  • Page 7

    114443_1011 2-1 Section 2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6[...]

  • Page 8

    2-2 114443_1011 Frame 1 2 3 4 5 8 9 8 2 VIEWED FROM REAR OF FRAME 4 6 7 2 1 8 10 11[...]

  • Page 9

    114443_1011 2-3 Frame INDEX NO. PART NO. QTY. DESCRIPTION 1 551011 1 FRAME, 1500 (WITH DECALS) 2 602814 2 1500 TRIPLEX DECAL 3 602308 1 CUT HEIGHT DECAL 4 N/A 2 TURF PRODUCTS SERIAL NO. PLATE 5 602926 1 SEAT LATCH DECAL 6 601968 1 HYDRAULIC PRESSURE DECAL 7 602919 1 SAFETY DECAL 8 602921 3 JACKING/LIFTING DECAL 9 602261 1 HUSTLER LOGO DECAL 10 6020[...]

  • Page 10

    2-4 114443_1011 Footrest 1 2 4 3 9 8 8 11 12 10 8 14 9 9 9 9 6 6 9 5 7 7 14 7 14 7 14 13 12 7 14 15 15 15 3" TYP 6[...]

  • Page 11

    114443_1011 2-5 Footrest INDEX NO. PART NO. QTY. DESCRIPTION 1 550986 1 FLOOR PLATE (WITH TREADS & DECALS) 2 602920 1 FWD-REV DECAL 3 112852 1 FOOT PAN STEP TREAD 4 602915 1 PARK BRAKE DECAL 5 603364 1 LEFT STEP TREAD 6 808485 6 RIVET NUT, 5/16-18 THREAD 7 768523 9 FW .343 X .687 X .051/.080H 8 602727 10 CS .312-18 X 1.0 BHSK ZNYC 9 601069 13 C[...]

  • Page 12

    2-6 114443_1011 Basket 1 3 2 4 5[...]

  • Page 13

    114443_1011 2-7 Basket ITEM NO. PART NO. QTY. DESCRIPTION 1 602779 1 BASKET 2 114139 1 STIFFENER 3 601098 5 CB 10-24 X .500 ZYNC 4 704932 5 FW .219 X .500 X .048 ZN 5 059832 5 NT #10-24 HX NL ZN NOTES:[...]

  • Page 14

    2-8 114443_1011[...]

  • Page 15

    114443_1011 3-1 Section 3 Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Drive Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Rear Steering Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Brake . . . . . . . . . . .[...]

  • Page 16

    3-2 114443_1011 Steering Wheel Support 1 7 8 2 3 4 5 5 6 9 10 11 12 13 14 15 16 17 18 16 22 19 20 21 23 1 24[...]

  • Page 17

    114443_1011 3-3 Steering Wheel Support INDEX NO. PART NO. QTY. DESCRIPTION 1 112050 1 STEERING TUBE 2 768259 2 BUSHING 3 602924 1 STEERING DECAL 4 068023 1 CS .500-13 X 3.750 HX G8 5 767962 2 FW .531 X 1.063 X .090 SAE 6 781567 1 NT .500-13 HX G8 ZY NL 7 601059 1 KNOB 8 112057 1 PIVOT HANDLE 9 078386 1 FW .510 X 1.750 X .18 ZNYC 10 263517 1 BEARING[...]

  • Page 18

    3-4 114443_1011 Drive Linkage 1 17 20 27 2 3 4 5 6 7 8 12 14 9 10 9 11 15 16 18 17 16 23 24 19 21 22 20 25 24 20 19 26 20 17 VIEWED FROM REAR OF MOWER 12 13 1 1[...]

  • Page 19

    114443_1011 3-5 Drive Linkage INDEX NO. PART NO. QTY. DESCRIPTION 1 602610 1 CABLE, PUSH/PULL 2"STRK 2 036384 1 SPRING 1/4 COIL PL 1.23 3 038828 1 CS .312-18 X 2.250 HX G5 4 112497 1 PIVOT CAM STUD 5 112496 1 CENTERING LEVER 6 603262 1 BUSHING, 1.00 I.D. 7 017616 1 CS .500-13 X 1.750 HX G5 8 602631 1 BEARING 9 718288 5 FW .516 X .875 X .09 ZNY[...]

  • Page 20

    3-6 114443_1011 Drive Linkage 19 18 28 20 30 20 31 32 20 33 34 17 29 19 20 33 24 15 16 16 17 19 35 31 20 37 36 VIEWED FROM REAR OF MOWER VIEWED FROM UNDERNEATH[...]

  • Page 21

    114443_1011 3-7 Drive Linkage INDEX NO. PART NO. QTY. DESCRIPTION 28 551017 1 FWD/REV PEDAL (W/ TREAD) 29 602706 1 STEP TREAD 30 056325 3 CB .250-20 X 1.000 FUL Z 31 706143 2 NT .312-18 HX JAM GR5 ZY 32 722678 2 SB .375 X .62SH .312-18 T 33 781922 2 BALL STUD 34 602667 1 STEERING DAMPER 35 713685 2 FW .312 X .75 X .06 ZNYC 36 114303 1 PIVOT BRACKET[...]

  • Page 22

    3-8 114443_1011 Drive Linkage 19 19 43 38 44 37 39 17 48 47 46 41 19 20 20 42 40 45 20[...]

  • Page 23

    114443_1011 3-9 Drive Linkage INDEX NO. PART NO. QTY. DESCRIPTION 38 016774 1 NT #10-24 HXFLK ZN 39 601839 2 PIVOT SPACER BUSHING 40 052837 1 CS .312-18 X 1.500 HX G5 41 603417 1 CS .375-16 X 1.75 SH ZN 42 706168 1 NT .375-16 HX JAM GR5 Z 43 114284 1 PIVOT 44 032581 1 SB .375 X .750 SH.312-18 45 017236 1 CP .093D X .750 LG HML Z 46 603321 1 CABLE, [...]

  • Page 24

    3-10 114443_1011 Rear Steering Fork 1 5 11 2 3 7 6 6 6 6 13 14 8 15 17 18 16 19 20 20 22 21 23 12 28 25 29 30 31 32 24 26 27 4 4 9 10[...]

  • Page 25

    114443_1011 3-11 Rear Steering Fork INDEX NO. PART NO. QTY. DESCRIPTION 1 602726 1 VINYL CAP 2 705954 1 CS .500-13 X 1.250 HX G5 ZN 3 602668 1 FW .531 X 2.5 X .134 4 602425 2 ROLLER BEARING 5 047704 1 CS .625-11 X 3.500 HX G5 6 025296 5 FW .760 X 1.625 X .08 ZNYC 7 015495 1 GREASE FITTING STRAIGHT 8 115157 1 BUSHING, STEER CYLINDER 9 045765 1 FW 1.[...]

  • Page 26

    3-12 114443_1011 Brake 6 6 11 2 3 3 8 4 1 5 7 5 4 9 10 12 4 1 2 5[...]

  • Page 27

    114443_1011 3-13 Brake INDEX NO. PART NO. QTY. DESCRIPTION 1 602384 2 HUB ASSY (WITH STUDS) 2 602383 2 BRAKE ASSY 3 064014 8 CS .312-18 X .875 HX G5 ZN 4 768523 24 FW .343 X .687 X .051/.080H 5 034272 10 NT .312-18 HX G5 ZNYC 6 036236 8 CS .312-18 X 1.000 HX G5 7 063297 2 SB .375 X .500 SH .312-1 8 018960 3 SPRING 9 715599 2 CS 10-24X1.000 HX G5 ZN[...]

  • Page 28

    3-14 114443_1011 Brake 13 14 15 16[...]

  • Page 29

    114443_1011 3-15 Brake INDEX NO. PART NO. QTY. DESCRIPTION 13 112853 1 BRAKE STEP TREAD 14 601822 1 NUT PLATE, .420 CENTERS 15 602538 1 SWITCH PLUNGER, NC/NO 16 060731 2 CS 10-24 X .500 HXFLK ZN NOTES:[...]

  • Page 30

    3-16 114443_1011 Brake 26 8 18 28 21 23 17 19 20 22 22 24 25 27 25 29 30 31 31 31 25 25 32[...]

  • Page 31

    114443_1011 3-17 Brake INDEX NO. PART NO. QTY. DESCRIPTION 17 551016 1 BRAKE PEDAL 18 056325 2 CB .250-20 X 1.000 FUL Z 19 112799 1 LATCH PLATE 20 768515 4 FW .281 X .625 X .051/.080H 21 024927 2 NT .250-20 HX GR.5 ZNYC 22 765339 4 BUSHING 23 112794 1 LATCH 24 086660 2 NT .375-16 HXZY NL 25 767954 6 FW .406 X .812 X .060 SAE 26 114033 1 CABLE SPACE[...]

  • Page 32

    3-18 114443_1011[...]

  • Page 33

    114443_1011 4-1 Section 4 Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4[...]

  • Page 34

    4-2 114443_1011 Wheel & Tire 1 1 1 2 1 3 2 2[...]

  • Page 35

    114443_1011 4-3 Wheel & Tire INDEX NO. PART NO. QTY. DESCRIPTION 1 602463 3 WHEEL & TIRE ASSY 20 X 10-10 2 061077 15 WHEEL NUT NOTES: 1. Inflate tire to 8–12 psi. 2. Torque to 65–75 ft-lbs. 3. Wheel nuts for rear tire (qty. 5) come with p/n 602526 (wheel hub).[...]

  • Page 36

    4-4 114443_1011 Wheel & Tire Breakdown 2 3 1 602463 INDEX NO. PART NO. QTY. DESCRIPTION 1 602466 1 TIRE, 20 X 10-10 2 602467 1 WHEEL, 10 X 8 3 019521 1 TIRE VALVE[...]

  • Page 37

    114443_1011 5-1 Section 5 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Glove Box Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8[...]

  • Page 38

    5-2 114443_1011 Battery 1 2 3 5 6 5 5 4 7 5 4 8 POSITIVE NEGATIVE CABLE (BLACK) CABLE (RED) BATTERY 1[...]

  • Page 39

    114443_1011 5-3 Battery INDEX NO. PART NO. QTY DESCRIPTION 1 769356 2 CS .250-20 X 4.25 HX G5 Z 2 768515 2 FW .281 X .625 X .051/.080H 3 348417 1 BATTERY CLAMP STRAP 4 055939 2 CS .250-20 X .750 HX G5 5 029868 4 LW .250 INT-EXT TOOTH Z 6 024927 2 NT .250-20 HX GR.5 ZNYC 7 771428 1 BATTERY CBL BOOT-RED 8 601982 2 CN .250-20 X .150 MAX THK NOTES: 1. [...]

  • Page 40

    5-4 114443_1011 Instrument Panel 13 4 11 1 15 12 7 17 14 3 2 6 5 5 10 5 10 15 8 9 5 4 5 4 5 1 16 7 6 12 3 2 3[...]

  • Page 41

    114443_1011 5-5 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 1 112661 1 INSTRUMENT PANEL 2 603323 1 INSTRUMENT PANEL DECAL 3 114884 1 INSTRUMENT PANEL PLATE 114279 1 INSTRUMENT PANEL PLATE 4 064006 5 CS .312-18 X .625 HX G5 5 768523 12 FW .343 X .687 X .051/.080H 6 064329 10 CS .250-20 X .625 HX G5 7 768515 28 FW .281 X .625 X .051/.080H 8 [...]

  • Page 42

    5-6 114443_1011 Instrument Panel 18 18 19 26 20 21 24 23 25 26 22 30 27 28 29 5 17 34 34 39 31 31 32 33 44 45 6 7 47 12 7 7 38 37 34 43 31 40 41 59 36 46 49 45 50 34 51 53 7 34 52 16 54 35 48 4 YEL/GREY BLK BLK ORG/PUR ORG BLK ORG YEL/BLK ORG/RED ORG/PUR 7 34 46 57 49 56 7 27 28 4 58 7 57 55 7 42 7 34 34 7 60 4[...]

  • Page 43

    114443_1011 5-7 Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 18 043299 2 KNOB 19 602646 1 RUBBER BELLOW 20 712257 3 RED INDICATOR LIGHT 21 769166 1 HOUR METER 22 601116 1 LIGHT SWITCH KIT 23 785808 1 KEY ASSEMBLY 24 045898 1 IGNITION SWITCH 25 601503 2 CB .250-20 X .625 ZNYC 26 601098 4 CB 10-24 X .500 ZYNC 27 704932 4 FW .219 X .500 X .048[...]

  • Page 44

    5-8 114443_1011 Glove Box Breakdown 2 1 3 INDEX NO. PART NO. QTY. DESCRIPTION 1 602846 1 GLOVE BOX BASE 2 602845 1 GLOVE BOX LID 3 603464 1 GLOVE BOX LATCH W/ MOUNTING HARDWARE[...]

  • Page 45

    114443_1011 6-1 Section 6 Engine & Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8[...]

  • Page 46

    6-2 114443_1011 Engine & Pump 3 4 5 1 15 14 10 12 13 16 17 15 22 3 2 15 15 14 18 14 15 20 21 3 22 36 3 23 38 37 24 25 26 27 24 25 28 29 25 31 24 25 32 30 8 3 6 7 19 11 RED RED BLK 1 3 3 3 3 1 1 1 1 9 BLK YEL ORG PUR RED 33 34 35 1 2 1 BLK 9 24 25 39[...]

  • Page 47

    114443_1011 6-3 Engine & Pump INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 ENGINE 18HP BRIGGS 2 064345 4 CS .312-18 X 2.000 HX G5 3 768523 24 FW .343 X .687 X .051/.080H 4 786640 1 BATTERY CABLE, NEGATIVE 5 029876 1 LW .312 INT-EXT TOOTH 6 114265 1 SHIELD 7 601069 4 CN .312-18 X .200 MAX THK 8 034280 4 CS .312-18 X .750 HX G5 9 000331 2 WIRE TIE[...]

  • Page 48

    6-4 114443_1011 Engine & Pump 40 38 37 22 3 41 42 40 43 46 45 47 50 51 14 15 52 15 53 48 49 36 3 23 44 54 55[...]

  • Page 49

    114443_1011 6-5 Engine & Pump INDEX NO. PART NO. QTY. DESCRIPTION 40 712372 2 KEY 1/4 SQ X 0.66 LG 41 602544 1 COUPLER HALF 1" 42 602546 1 COUPLER FLEX JOINT 43 602545 1 COUPLER HALF .875" 44 017012 4 LW .375 MED SPRING ZNYC 45 080655 4 CS .375-16 X 1.500 HX G5 46 602441 1 ENGINE/PUMP ADAPTER 47 602259 1 PUMP 48 767962 2 FW .531 X 1.0[...]

  • Page 50

    6-6 114443_1011 Engine Service Parts 1 2 3 INDEX NO. PART NO. QTY. DESCRIPTION 1 603194 1 AIR CLEANER ELEMENT 2 603195 1 SAFETY FILTER ELEMENT 3 603196 1 ENGINE OIL FILTER[...]

  • Page 51

    114443_1011 6-7 This page intentionally left blank.[...]

  • Page 52

    6-8 114443_1011 Fuel System 2 1 2 3 4 5 5 5 6 6 6 3 1 7 8[...]

  • Page 53

    114443_1011 6-9 Fuel System INDEX NO. PART NO. QTY. DESCRIPTION 1 602980 2 3.0" CUSHIONED CLAMP 2 767954 2 FW .406 X .812 X .060 SAE 3 055822 5 CS .375-16 X .750 HX G5 4 602982 1 CARBON CANISTER, 9 GAL. 5 000323 6 HOSE CLAMP 6 015818 69" 1/4" FUEL LINE 7 603221 1 FTG, -4BARB / -6BARB STR 8 603224 1 SPRING CLAMP NOTES: FUEL & VAPO[...]

  • Page 54

    6-10 114443_1011 Fuel System 10 12 13 11 14 15 18 23 24 16 17 19 20 21 22 25 3 18 A A 9 18 VIEWED FROM UNDERNEATH 30 31 29 28 B 18 27 C 18[...]

  • Page 55

    114443_1011 6-11 Fuel System INDEX NO. PART NO. QTY. DESCRIPTION 9 602702 1 FUEL TANK 10 602703 1 REAR COVER 11 602916 1 RATCHETING GAS CAP, 3.5" 12 714998 2 MS #10-24 X .625 HX ZN 13 773523 1 KEEPER, FLEXDRAW #37-25 14 704932 2 FW .219 X .500 X .048 ZNYC 15 059832 2 NT #10-24 HX NL ZN 16 773416 1 FLEX DRAW LATCH 17 601089 2 RIVET .188 DIA BLK[...]

  • Page 56

    6-12 114443_1011[...]

  • Page 57

    114443_1011 7-1 Section 7 Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hydraulic—Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Hydraulic—Oil Cooler Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Hydraulic Valve Block . . . . [...]

  • Page 58

    7-2 114443_1011 Hydraulic Reservoir 1 1 2 2 7 6 13 1 4 6 5 8 6 13 9 12 1 1 10 11 7 3[...]

  • Page 59

    114443_1011 7-3 Hydraulic Reservoir INDEX NO. PART NO. QTY. DESCRIPTION 1 112383 1 HYDRAULIC RESERVOIR 2 781658 2 FTG, -8 MORB/HEX PLUG 3 603359 1 FTG, 3/8 NPT X 1/4 NPT STR 4 602618 1 HOSE ASSY, FILTER-RES 5 602616 1 HOSE ASSY, REEL CASE 6 781534 2 FTG, STR-8 MORB/-8MS 7 602573 1 FTG, TEE 8 MORB/6MSL 8 602638 1 HOSE ASSY, HST CASE 9 602756 1 FTG, [...]

  • Page 60

    7-4 114443_1011 Hydraulic Reservoir 17 21 14 15 19 16 14 15 22 15 14 16 15 23 18 16 15 15 14 24 15 20[...]

  • Page 61

    114443_1011 7-5 Hydraulic Reservoir INDEX NO. PART NO. QTY. DESCRIPTION 14 034280 6 CS .312-18 X .750 HX G5 15 768523 14 FW .343 X .687 X .051/.080H 16 034272 6 NT .312-18 HX G5 ZNYC 17 602929 1 BREATHER CAP 1IN NPT 18 601069 2 CN .312-18 X .200 MAX THK 19 114199 1 TANK ADJUSTER 20 036236 2 CS .312-18 X 1.000 HX G5 21 603322 1 SIGHT GLASS 22 114252[...]

  • Page 62

    7-6 114443_1011 Hydraulic—Oil Cooler 17 15 1 2 3 5 4 7 4 7 8 13 6 10 9 12 6 16 2 14 11 2 1 7 2[...]

  • Page 63

    114443_1011 7-7 Hydraulic—Oil Cooler INDEX NO. PART NO. QTY. DESCRIPTION 1 034280 10 CS .312-18 X .750 HX G5 2 768523 16 FW .343 X .687 X .051/.080H 3 112181 1 SUPPORT ANGLE 4 601069 6 CN .312-18 X .200 MAX THK 5 112174 1 OIL COOLER SHROUD 6 034272 6 NT .312-18 HX G5 ZNYC 7 713198 4' SEAL 3/8 X 3/4 8 602564 1 OIL COOLER 9 033035 3.25' W[...]

  • Page 64

    7-8 114443_1011 Hydraulic—Oil Cooler Hoses 23 22 1 2 30 26 29 28 26 27 19 25 24 4 21 20 18 31[...]

  • Page 65

    114443_1011 7-9 Hydraulic—Oil Cooler Hoses INDEX NO. PART NO. QTY. DESCRIPTION 18 114404 1 BYPASS MOUNT PLATE 19 601429 1 UBOLT .250-20 X 1.125 DIA 20 768515 2 FW .281 X .625 X .051/.080H 21 024927 2 NT .250-20 HX GR.5 ZNYC 22 781542 2 FTG, 90°-8MORB/-8MORFS 23 603345 1 HOSE ASSY, COOLER - FILTER 24 603348 1 FTG, -8MORB/8MSL RUN TEE 25 603344 1 [...]

  • Page 66

    7-10 114443_1011 Hydraulic Valve Block 6 17 4 14 4 17 19 3 11 12 1 2 4 5 5 5 15 16 4 5 4 6 18 20 9 4 7 10 8 6 4 13[...]

  • Page 67

    114443_1011 7-11 Hydraulic Valve Block INDEX NO. PART NO. QTY. DESCRIPTION 1 064329 4 CS .250-20 X .625 HX G5 2 768515 4 FW .281 X .625 X .051/.080H 3 064014 2 CS .312-18 X .875 HX G5 ZN 4 768523 20 FW .343 X .687 X .051/.080H 5 034280 10 CS .312-18 X .750 HX G5 6 034272 8 NT .312-18 HX G5 ZNYC 7 112460 1 SUPPORT PLATE, VALVE 8 602452 1 VALVE MANIF[...]

  • Page 68

    7-12 114443_1011 Manifold Block 23 17 23 26 25 24 17 22 20 25 21 VIEW FROM FRONT B A F C D E G I J K H L M N VIEW FROM REAR[...]

  • Page 69

    114443_1011 7-13 Manifold Block INDEX NO. PART NO. QTY. DESCRIPTION 17 781534 6 FTG, STR-8 MORB/-8MS 18 602573 1 FTG, TEE 8 MORB/6MSL 19 602563 1 FTG, 6-4 MSL REDUCER 20 006072 2 FTG, 8 MORB/6MSL STR 21 602478 1 FITTING, 4MORB/4MJIC 45 22 792150 1 FTG, STR-6MORB/-6MS 23 602760 4 FTG, 6MORB/4MSL STR 24 603181 1 FTG, -4MORB/4MJIC STR 25 602479 2 FTG,[...]

  • Page 70

    7-14 114443_1011 Manifold Block—Cont. 35 28 27 29 29 30 32 33 29 34 31 31 Q P Q P O[...]

  • Page 71

    114443_1011 7-15 Manifold Block—Cont. INDEX NO. PART NO. QTY. DESCRIPTION 27 781658 1 FTG, -8 MORB HEX PLUG 28 601569 1 FTG, -8 MORB HEX PLUG 29 602450 10 FTG, -4 MORB HEX PLUG 30 602458 1 VALVE 31 602454 4 SOLENOID CARTRIDGE VALVE 32 602456 1 RELIEF VALVE CARTRIDGE 33 602457 1 VALVE 34 602455 1 CHECK VALVE CARTRIDGE 35 603159 1 VALVE NOTES: SEAL[...]

  • Page 72

    7-16 114443_1011 Traction Drive 1 4 1 2 3 5 6 7 1 6 1 1 1 1 1 8[...]

  • Page 73

    114443_1011 7-17 Traction Drive INDEX NO. PART NO. QTY. DESCRIPTION 1 781526 4 FTG, 90°-10 MORB/-8 MORFS 2 602490 1 HOSE ASSY, RIGHT WHEEL 3 602491 1 HOSE ASSY, RIGHT WHEEL 4 602499 1 HOSE ASSY, HST SUPPLY 5 748574 1 FTG, 6 MORB/6 MSL 90 6 602446 2 FTG, TEE 10 MORB/8 MSL 7 602488 2 HOSE ASSY, LEFT WHEEL 8 060889 2 WIRE TIE NOTES: 1. Orient as show[...]

  • Page 74

    7-18 114443_1011 Traction Drive 9 10 13 14 15 11 12 13 14 15 9 10 11 12 16 17 17[...]

  • Page 75

    114443_1011 7-19 Traction Drive INDEX NO. PART NO. QTY. DESCRIPTION 9 008193 8 NT .500-13 HX G5 ZNYC 10 767962 8 FW .531 X 1.063 X .090 SAE 11 602390 2 MOTOR 12 602256 8 CS .500-13 X 2.500 SQ G5 13 602606 2 HOSE CLAMP, 1.00 14 079210 2 FW .344 X 1.00 X .06 ZNYC 15 050161 2 CS .312-18 X 1.750 HX G5 16 033001 .25’ TRIM 17 748806 2 SEAL KIT–MOTOR [...]

  • Page 76

    7-20 114443_1011 Hydraulic—Steering 2 3 4 6 10 7 8 12 5 10 11 13 5 9 1[...]

  • Page 77

    114443_1011 7-21 Hydraulic—Steering INDEX NO. PART NO. QTY. DESCRIPTION 1 000331 1 WIRE TIE, SMALL/SHORT 2 602604 1 HOSE CLAMP, .625 3 079210 1 FW .344 X 1.00 X .06 ZNYC 4 079186 1 CS .312-18 X 1.250 HX G5 5 603360 1 PROTECTIVE SLEEVE 6 602584 2 FTG, 4MORB/4MSL 90 7 602496 1 HOSE ASSY, MOTOR RIGHT 8 602495 1 HOSE ASSY, MOTOR LEFT 9 602760 3 FTG, [...]

  • Page 78

    7-22 114443_1011 Hydraulic Reel Drive 17 14 21 19 27 16 21 4 28 11 7 5 13 24 20 6 18 28 12 15 5 10 25 22 15 27 15 27 20 20 20 23 28 7 8 9 5 17 30 29 31 31 31 31 31 31 31 7 32 1 1 9 21 22 24 25 26 2 1 3 33 33 33[...]

  • Page 79

    114443_1011 7-23 Hydraulic Reel Drive INDEX NO. PART NO. QTY. DESCRIPTION 1 114470 1 HYDRO PLATE 2 602727 3 CS .312-18X1.0 BHSK ZNYC 3 808485 3 RIVET NUT, 5/16-18 THREAD 4 602622 1 FTG, 6MSL RUN TEE BULKHEAD 5 602623 3 FTG, 8MSL STR BULKHEAD 6 603330 1 HOSE ASSY, FRONT TO REAR REEL SUPPLY 7 602624 3 FTG, 8MSL 90 BULKHEAD 8 602626 1 FTG, 8FSL SWVL U[...]

  • Page 80

    7-24 114443_1011 Hydraulic Reel Lift 11 1 16 12 13 12 3 15 10 17 18 12 7 8 4 2 6 5 9 7 13 13 14 19[...]

  • Page 81

    114443_1011 7-25 Hydraulic Reel Lift INDEX NO. PART NO. QTY. DESCRIPTION 1 602497 1 HOSE ASSY, BLOCK FILTER 2 602502 1 HOSE ASSY, FRONT BLANK 3 602505 1 HOSE ASSY, REAR BLANK 4 603286 1 HOSE ASSY, FRONT ROD 5 603288 1 HOSE ASSY, FRNT BLANK LS 6 603287 1 HOSE ASSY, FRONT ROD LS 7 603198 2 FTG, 4MORB/4FSL STR SWVL 8 602918 2 FITTING, 4MORB/4MSL STR 9[...]

  • Page 82

    7-26 114443_1011[...]

  • Page 83

    114443_1011 8-1 Section 8 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4[...]

  • Page 84

    8-2 114443_1011 Seat 4 26 12 2 3 1 9 5 3 13 3 10 9 8 15 2 17 11 12 7 18 3 6 8 9 9 9 12 8 13 14 16 19 20 12 21 22 23 4 24 9 12 25 27 28[...]

  • Page 85

    114443_1011 8-3 Seat INDEX NO. PART NO. QTY. DESCRIPTION 1 602475 1 SEAT 2 797076 2 CS .437-20 X 1.00 HX G8 ZNYC 3 017129 4 FW .440 X 1.000 X .083 ZNY 4 601444 1 SEAT BELT 5 704635 2 NT .437-20 HX GR5 ZNYC 6 794610 1 SEAT BELT CROSS BAR 7 112102 1 SEAT PAN 8 034272 8 NT .312-18 HX G5 ZNYC 9 768523 13 FW .343 X .687 X .051/.080H 10 601241 1 GAS SPRI[...]

  • Page 86

    8-4 114443_1011 ROPS 1 2 3 4 3 1[...]

  • Page 87

    114443_1011 8-5 ROPS INDEX NO. PART NO. QTY. DESCRIPTION 1 602476 1 ROPS (WITH DECALS) 2 058768 4 NT .625-11 HXZY NY 3 728030 8 FW .656 X 1.312 X .090 ZNY 4 047704 4 CS .625-11 X 3.500 HX G5 NOTES: 1. Torque to 145 ft-lbs. 2. Replace decals in the event they become worn or illegible.[...]

  • Page 88

    8-6 114443_1011[...]

  • Page 89

    114443_1011 9-1 Section 9 Front Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Rear Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6[...]

  • Page 90

    9-2 114443_1011 Front Lift Arm 7 9 8 11 10 11 22 31 32 11 21 37 34 13 35 15 14 36 32 38 29 33 11 1 3 5 4 5 4 6 8 21 23 11 11 11 12 16 17 19 20 26 24 12 22 27 28 30 27 30 2 10 18 25[...]

  • Page 91

    114443_1011 9-3 Front Lift Arm INDEX NO. PART NO. QTY. DESCRIPTION 1 114292 1 RS FRONT STABILIZER 2 114293 1 LS FRONT STABILIZER (NOT SHOWN) 3 601084 2 SB .750 X 2.000 SH.625-11 4 025296 6 FW .760 X 1.625 X .08 ZNYC 5 781153 4 BUSHING 6 016972 2 NT .625-11 HX G5 ZNYC 7 052837 8 CS .312-18 X 1.500 HX G5 8 712927 14 FW .344 X 1.00 X.12 HRD Z 9 113886[...]

  • Page 92

    9-4 114443_1011 Front Lift Arm 53 52 32 11 56 55 52 32 53 32 31 32 51 30 11 7 49 48 47 50 46 45 44 44 43 42 41 39 40 REEL ASSEMBLY RIGHT SIDE LIFT ARM PART OF REEL ASSEMBLY PART OF REEL ASSEMBLY 54[...]

  • Page 93

    114443_1011 9-5 Front Lift Arm INDEX NO. PART NO. QTY. DESCRIPTION 39 016527 2 CS .500-13 X 1.00 HX G5 ZN 40 712976 2 FW .531 X 1.375 X .125 ZNY 41 113873 2 CHAIN BRACKET 42 063552 4 CE .310 X 1.87 .150 X 1.73 43 705608 6 CS .250-20 X 2.25 HX G5 Z 44 768515 12 FW .281 X .625 X .051/.080H 45 068551 6 NT .250-20 HXZY NL 46 706549 4 HP .08 0D X 1.19 4[...]

  • Page 94

    9-6 114443_1011 Rear Lift Arm 6 7 8 7 9 10 11 10 19 18 15 28 29 12 10 20 25 35 33 34 12 26 27 24 10 23 14 13 32 29 31 21 30 25 27 16 15 1 4 2 3 2 3 5 17 21 7 20 9 22 11 10 15[...]

  • Page 95

    114443_1011 9-7 Rear Lift Arm INDEX NO. PART NO. QTY. DESCRIPTION 1 114294 1 STABILIZER ARM, REAR 2 781153 2 BUSHING 3 025296 3 FW .760 X 1.625 X .08 ZNYC 4 601084 1 SB .750 X 2.000 SH.625-11 5 016972 1 NT .625-11 HX G5 ZNYC 6 052837 4 CS .312-18 X 1.500 HX G5 7 712927 7 FW .344 X 1.00 X.12 HRD Z 8 113886 2 REAR REEL LIFT CHAIN 9 034272 4 NT .312-1[...]

  • Page 96

    9-8 114443_1011 Rear Lift Arm 50 49 29 10 10 52 51 49 29 50 29 28 29 48 27 10 6 10 6 46 45 44 47 43 42 41 41 40 39 38 36 37 REEL ASSEMBLY LIFT ARM PART OF REEL ASSEMBLY PART OF REEL ASSEMBLY 53[...]

  • Page 97

    114443_1011 9-9 Rear Lift Arm INDEX NO. PART NO. QTY. DESCRIPTION 36 016527 1 CS .500-13 X 1.00 HX G5 ZN 37 712976 1 FW .531 X 1.375 X .125 ZNY 38 113873 1 REAR CHAIN BRACKET 39 063552 2 CE .310 X 1.87 .150 X 1.73 40 705608 3 CS .250-20 X 2.25 HX G5 Z 41 768515 6 FW .281 X .625 X .051/.080H 42 068551 3 NT .250-20 HXZY NL 43 706549 2 HP .08 0D X 1.1[...]

  • Page 98

    9-10 114443_1011[...]

  • Page 99

    114443_1011 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 000323 6-9 000331 5-5 , 6-3 , 6-11 , 7-9 000430 3-17 , 7-23 005132 9-3 , 9-7 006072 7-13 008193 3-5 , 7-19 008581 5-7 011841 3-9 015495 9-3 , 9-7 015818 6-9 016428 6-3 016527 9-5 , 9-9 016774 3-9 016972 9-3 , 9-7 017012 6-5 017079 5-7 017129 8-3[...]

  • Page 100

    Part Page No. No. Part Page No. No. Part Page No. No. i-2 114443_1011 115684 6 - 1 1 263517 3-3 348417 5-3 550984 2-5 550985 2-5 550986 2-5 551011 2-3 551015 9-5 , 9-9 551016 3-17 551017 3-7 601016 9-3 , 9-7 601059 3-3 , 8-3 601069 2-5 , 3-3 , 6-3 , 6-11 , 7-5 , 7-7 , 7-11 601084 9-3 , 9-7 601085 3-17 601089 6-11 601098 2-7 , 5-7 601116 5-7 601131 [...]

  • Page 101

    114443_1011 i-3 Part Page No. No. Part Page No. No. Part Page No. No. 603161 6 - 1 1 603176 7-23 603181 7-13 603194 6-6 603195 6-6 603196 6-6 603198 7-25 603202 3-17 603221 6-9 603224 6-9 603262 3-5 603286 7-25 603287 7-25 603288 7-25 603289 7-23 , 7-25 603308 9-3 , 9-7 603321 3-9 603322 7-5 603323 5-5 603328 5-7 603329 7-23 603330 7-23 603331 7-23[...]