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I.C.T.C. Holdings Corporation Airless Spray Equipment manual

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Table of contents for the manual

  • Page 1

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 39 DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions. Equ ipment and chemicals when used improperly can be dangerous.[...]

  • Page 2

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 1 H.E.R.O. WARRANTY H.E.R.O. INDUSTRIES, guarantees this airless pump to be free of defects in materials and workmanship to the o riginal owner, for a period of one full year from the date of purchase. The warranty entitles the owner to parts replacement at no charge. The parts replacement warran[...]

  • Page 3

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 2 TABLE OF CONTENTS For greatest user satisfaction, please familiarize yourself with all maintenance and operational instruction s Important Safety Precautions .............................................................................................. 3 - 4 Introduction .......................[...]

  • Page 4

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 3 WARNING NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN. NEVER POINT GUN TOWARD ANY PART OF YOUR BODY, OR THAT OF ANY OTHER PERSON. MA TERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE. IF FINGERS, OR ANY PART OF THE BODY ARE PLACED NEAR THE TIP OF THE SPRAY GUN, IT IS POSSIBLE THAT THE SPRAY COU[...]

  • Page 5

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 4 þ ALWAYS follow H.E.R.O. recommendations for operation and safety completely. þ ALWAYS ensure that switch is in off position before plugging in the electric motor. þ ALWAYS set trigger lock on gun in "LOCKED" position when not in use, with gun locked close. þ ALWAYS check connecti[...]

  • Page 6

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 5 Welcome to the world of H.E.R.O. airless paint spraying. We are sure you will enjoy owning and operating your new H.E.R.O. model 1100NC. With H.E.R.O. airless spray equipment you will avoid the inconvenience and mess of overspray. You are spraying paint, n ot air, and the paint is driven to the[...]

  • Page 7

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 6 2. Remove shipping seal from under hydraulic tank cap. 3. Re - position paint tank lid knob from the shipping position, on the und erside of lid, and place on the lid top. 4. Attach paint hose to outgo tee (ref # 43) and gun to paint hose. NOTE ; Spray tip a nd tip guard should be attached to g[...]

  • Page 8

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 7 relieve pressure. Then set the safety lock on gun to "locked" position with the gun locked closed and immerse the gun in a conta iner of the correct thinner for the paint you are spraying. If shutting down at job completion, for the night, or to change col ors; 1. Turn pressure contro[...]

  • Page 9

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 8 SYSTEM, EVEN OVERNIGHT. ý NEVER attempt to start the motor when the unit is under pressure. Re lieve pressure and follow instructions in "Setting up to spray" ý NEVER attempt to run the motor on longer or lighter exten sion cord than specified. ý Avoid operating the unit while tilt[...]

  • Page 10

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 9 The key to all good applications is a good spray gun technique. The finished results are what the client will look at and base his opinion on. Your skill and abilities are as important as good equipment and good paint. Proper application techniques can e asily be learned by using the following [...]

  • Page 11

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 10 .018 Interior Latex, Exterior Latex, Shake Paint, Exterior Flat Paints. ( 46 OZ. ) .015 Alkyd Flat Enamel, Interior Latex , Semi - Gloss Enamel, Stains. ( 30 OZ. ) Poor Good Tailing Good Pattern Fog, Overspray FIG. FIG. FIG. FIG. FIG. FIG.[...]

  • Page 12

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 11 .013 Fine ground Gloss Enamels, and good quality Stains. ( 23 OZ. ) .011 Clear Varnishes and Lacquers. ( 15 OZ. ) .009 Clear Varnishes and Lacquers. ( 10 OZ. ) NOT: The above volumes achieved with gun wide open for 1 minute and pump spraying at 2000psi. All volumes are approximate. To test wor[...]

  • Page 13

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 12 pump is known as the paint or material pump. The paint system is made up of two basic valves, the paint intake valve assembly (r ef# 16 - 28), paint outgo valve, (ref# 32). For correct operation, all four valves must be in good working condition. For this m anual we will refer to the two syste[...]

  • Page 14

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 13 movement causes a vacuum in the paint pump. This vacuum causes the intake valve to open, allowing a new supply of paint to ente r. The corresponding paint outgo valve is drawn closed by the vacuum created by the diaphragm. These operations are repeated a t a rate of 750 times a minute. These c[...]

  • Page 15

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 14 1. Circuit breaker open or fuse blown . 9. Gun handle filter plugged. 2. Motor not plugged in. 10. Paint hose plugged . 3. Motor not switched on. 11. Loose fitting or hole in siphon hose. 4. Motor thermal reset popped. 12. Intake sip hon hose plugged. 5. Too light or too long of an extension c[...]

  • Page 16

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 15 "Diaphragm Test" The solution to almost all problems can be found in the paint side valves, due to the increased wear from contact with the abrasive paint/spray materials. Intake valve (ref# 16 - 23) and Outgo valve (ref#32) make up the paint valves. Refer to pages where exploded vie[...]

  • Page 17

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 16 2. Pump under pressure. (reduce pressure setting by turning pressure control knob counter - clockwise, trigger gun to relieve pressure). 3. Too light or too long of extension cord. (replace with correct cord. If distance greater than 100 feet, obtain a nd install extra length of H.E.R.O. airle[...]

  • Page 18

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 17 recommendations). 2. Intake ball (ref# 18) worn or jammed opened/closed. (remove intake endcap (ref# 16) and cage (ref# 19). Inspect intake ball, (ref# 18), to ensure it is free, round, and has no nicks or cuts. Inspect for foreign material jammin g ball. Replace parts as needed). 3. Intake se[...]

  • Page 19

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 18 instructions on page 23 - 34). CORRECT STATIC PRESSURE, BUT REDUCED SPRAYING PRESSURE (Check with pressure gauge, see page 15 fo r details). 1. Spray tip worn out/too large. (replace with new, correct sized spray tip. Tip most not exceed a newer condition .026 tip ). 2. Paint hose incorrect. ([...]

  • Page 20

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 19 3. Too short a length of hose. (minimum 50' of airless spray hose is required. Replace or add hose until a minimum of 50' is be ing used). FLUID BEING SPRAYED OUT OF TIP PULSATES, SPRAY HOSE CONTINUES TO MOVE VIGOROUSLY WHEN GUN TRIGGER CLOSED 1. Outgo v alve (ref# 32) assembled inco[...]

  • Page 21

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 20 - 1/2" Open end wrench (2) - 4 - 45 - 3 (accessory item) - Torque wrench Removal 1. Tilt unit up on it’s nose. 2. Remove the eigh t bolts securing the material head (ref# 23) to the hydraulic head (ref# 51). 3. Remove diaphragm and examine large steel plate ( front ) of the diaphragm as[...]

  • Page 22

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 21 1. Remove the four bolts (ref# 14) and pull intake endcap (ref# 16), from the pump. 2. Remove the intake elbow (ref# 13), cage (ref# 19) and ball (ref# 18) from the endcap. 3. Use a socket or screw driver and hammer to tap to press the seat out of the endcap block. Access from the side where t[...]

  • Page 23

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 22 OUTGO VALVE (REF# 34) TOOLS REQUIRED - 1" wrench - vise - Teflon tape 1. Remove pres sure control knob, (ref# 71) and pull P.C. stem, (ref# 74) out to internal stop, thereby releasing hydraulic pressure. 2. Trigg er gun to release pressure from the material side of pump. 3. Disconnect out[...]

  • Page 24

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 23 (REF# 86) TOOLS REQUIRED - 1/2" wrench - 11/16" wrench - circlip pliers - torque wrench - grease - vise grips 1. Remo ve hydraulic feed line, (ref# 60) from hydraulic intake valve, (ref# 59) and also remove hydraulic return line, (ref# 69) from the pressure control valve, (ref# 70). [...]

  • Page 25

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 24 internal circlip groove of piston using circlip pliers. NOTE: Circlip must fully expand into groove of piston. Circlip has ful ly expanded when there is 13/64" space between circlip eyelets. NOTE: If you experience difficulty installing circlip, remove a small quantity of grease. When ins[...]

  • Page 26

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 25 TOOL S REQUIRED - 1" wrench - 11/16" wrench 1. Remove pressure control knob, (ref# 71) and pull P.C. stem, (re f# 74) out to the internal stop (1/16" to 1/8") thereby releasing hydraulic pressure. 2. Remove hydraulic return line, (ref# 69 ) from P.C. fitting, (ref# 78). 3. [...]

  • Page 27

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 26 114 HOSE, AIRLESS PAINT 50' X 1/4" 115 HOSE, AIRLESS PAINT 25' X 1/4" 117 HOSE, AIRLESS PAINT 50' X 3/8" 3 - WHIPEND WHI PEND, 3' X 3/8" 620 - H2O HOW TO OPERATE VIDEO TAPE, VHS FORMAT 67/18B HEX KEY SET, 5/16",1/4",5/32",1/8" 10 - 55[...]

  • Page 28

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 27 INTAKE PARTS REF PART # DESCRIPTION QTY 1 4 - 1/100 - 10A LID, Paint Tank, C/W Knob, 10 3/4" I.D., Ref# 1 - 3 1 2 4 - 1/75 - 6 KNOB, c/w Screw 1 3 HW3018P SCREW, 8 - 32 x 3/8, RD HD, Slot 1 4 1/100 - 9 TANK, 5 Gallon Pain t 1 5 1/100 - 12 SCREEN, Paint Tank 1 6 4 - 1/75 - 14 TUBE ASSEMBLY[...]

  • Page 29

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 28 31 7C WASHER, Copper Crush 1 32 4 - 11A OUTGO VALVE ASSEMBLY, ( Ref# 33 - 40 ) ASSY 33 11A - 1 VALVE BODY, Lower 1 34 11A - 3CP WASHER, Copper Crush 1 35 11A - 4 SEAT, 3/8", Tungsten Carbide 1 36 11A - 5 BALL, 3/8", Nylon 1 37 11A - 6 CAGE 1 38 11A - 7 SPRING 1 39 11A - 2 VALVE BODY,[...]

  • Page 30

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 29 PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for ea ch part number. Part numbers in bold text indicate whole assemblies or kits. These parts may also be purchased individually 62 4 - 45A TANK, Complete. ( In[...]

  • Page 31

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 30 PARTS LIST Please order parts by the appropriate part number and not by reference number. The quantity required, per unit, is shown for ea ch part number. Part numbers in bold text indicate whole assemblies or kits. These parts may also be purchased individually 91A 05 - 80 - 5000 BEARING, Cra[...]

  • Page 32

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 31 CHASSIS PARTS 114 HW4040 NUT, Hex Jam, 5/16" 2 115 4 - 06 - 140 - 453 LEG ASSEMBLY, Includes Ref# 115 - 116, 1100NC - MD ONLY 1 116 PW - 4080 FOOT PAD, Includes Ref# 117, 1100NC - MD ONLY 2 117 HW5090P WASHER, 1/2" SAE, 1100NC - MD ONLY 2 118 4 - 67/39 BRACKET, Shroud Mounting, 1100N[...]

  • Page 33

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 32 118 115 116 13 13 141 146 145 123 124 143 57 58 130 129 14 11 134 135 133 10 7 12 140 139 147 5 4 1 12 2 9 8 12 7 12 1100MD SCHEMATIC 13[...]

  • Page 34

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 33 P AR T S SCHEM A TICS[...]

  • Page 35

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 34 AUTHORIZED SALES AND SERVICE CENTERS - U.S.A. Call H.E.R.O.’s Toll Free Helpline 1 - 800 - 464 - HERO (4376) or take your unit to your nearest authorized H.E.R.O. dealer. Help is available to answer all your sales and service questions, weekdays from; 7:00 AM - 4:3 0 PM ( Pacific Time ). Aft[...]

  • Page 36

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 35 SOUTHERN CALIFORNIA Bakersfield Paint, 401 Sumner Street, Bakersfield, CA 93305 805 - 327 - 8431 Diefel’s Paint, 1030 Alta Vis ta, Bakersfield, CA 93305 805 - 325 - 7201 Sequoia Paint Company, 700 Baker, Bakersfield, CA 93305 805 - 323 - 7948 State Paint Comp any Inc., ý 3920 W. Magnolia, B[...]

  • Page 37

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 36 Boise, ID 83705 208 - 336 - 7210 Ponderosa Paint, All Pro, 4631 Aeronca Street, Boise, ID 83705 208 - 376 - 4431 Broadway Paint & Gl ass, 1305 Broadway, Boise, ID 83706 208 - 345 - 1581 State Paint & Glass, 4774 W. State Street, Boise, ID 83703 208 - 336 - 7210 Cal dwell Paint & Gl[...]

  • Page 38

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 37 Denfeld Paint, 1851 N.E. 2nd Street, Bend, OR 97701 503 - 382 - 4171 Miller Paint Company, 2811 N.W. Grant, Corvallis, OR 97330 503 - 758 - 4458 J’s Color Center, 1986 W. 6th Avenue, Eugene, OR 97402 503 - 345 - 2397 Tommy’s Paint Pot, 1745 W. 11th Avenue, Euge ne, OR 97402 503 - 683 - 585[...]

  • Page 39

    H.E.R.O. INDUSTRIES 1100C & 1100NC OWNERS MANUAL 38 MANUFACTURED BY: H.E.R.O. INDUSTRIES 2719 LAKE CITY WAY BURNAB Y , B.C. CANADA PHONE: 604 - 420 - 6543 800 - 494 - 4376 FAX: 604 - 420 - 8725 PURCHASED FROM __________________________ __________________________ __________________________ __________________________ MODEL : __6 - 1100__ - LA__ S[...]