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Ingersoll-Rand 150BMG manual

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Table of contents for the manual

  • Page 1

    Form P6031 03524832 Edition 12 January 2011 Sav e These Instruc tions Air and Gas P ow ered Starter Series 150BMG Installation and Maintenanc e Inf ormation[...]

  • Page 2

    2 03524832_ed12 Product Safety Information Intended Use: The 150BMG Series Air starters are intended for use in starting reciprocating internal combustion engines . These starters are d esigned to be operated from a remot e location after proper installation on the engine requiring starting. For Additional inf ormation refer to Air Starters Product[...]

  • Page 3

    03524832_ed12 3 causing corrosion and icing in cold weather . If either of these conditions exist, the starter will not operate. After all connections have been made, check each joint with a soap bubble test, 7. Installation of a “ glad hand” for emergency repressurizing the system is recommended. T o keep the “glad hand” clean and free of [...]

  • Page 4

    4 03524832_ed12 1. Disconnect the 1/4” hose at the “OUT” por t on the Drive Housing, and plug the hole in the Drive Housing with a 1/4” pipe plug. 2. Remove the 3/8” pipe plug from the center of the Motor Housing Cover. 3. Engage the Drive Pinion with the flywheel by applying a minimum of 70 psig (4.8 bar/483kPa) to the “IN” port on t[...]

  • Page 5

    03524832_ed12 5 150BMG Series Air and Gas Starters Dimensional Drawing 3/8 -18 NPT Lube connection 18.03 12.34 3.56 3.25 2.00 Cover Motor Housing 8.69 2.46 Gear Case Drive Housing 3.25 4.44 72˚30’ 120˚ 120˚ R 2.359 Right Hand or Clockwise Rotation Left Hand or Counter Clockwise Rotation 6.0 Ø 5.25 Ø 3.624 Ø 4.718 R 1.25 1 1/4 -11 1/2 NPT In[...]

  • Page 6

    6 03524832_ed12 150BMG Series Air and Gas Starters T ypical Installation T orque (lb-f t) Pow er (HP) Flow (SCFM) Series 150BM and 150BMG Performance Curves 0 20 40 60 80 100 120 25 20 15 10 300 600 900 1200 50 0 500 1000 1500 Speed (RPM) 2000 2500 3000 Starter 3BM, 5BM 0-30’ # 12 (3/4 “) SRV 100 SRV 100 SRV 100 SRV 125 SRV 150 # 12 (3/4 “) #[...]

  • Page 7

    03524832_ed12 7 150BMG Series Air and Gas Starters Sec tional V iew 8 9 2 2 5 6 7 10 55 40 14 52 Air Strainer 53 51 54 55 39 38 37 36 35 56 34 33 32 1 11 30 31 27 24 23 22 21 19 20 15 19A 18 18A 16 13 12 (Dwg. TP A61-7)[...]

  • Page 8

    8 03524832_ed12 150BMG Series Air and Gas Starters Exploded V iew 2 5 18A 15 56 16 18 19A 19 34 21 33 22 23 24 27 30 20 32 31 6 2 1 55 7 9 8 10 13 40 11 39 37 36 35 12 14 55 38 (Dwg. TP A683-2)[...]

  • Page 9

    03524832_ed12 9 150BMG Series Air and Gas Starters Parts List Item Part Description Par t Number Item Part Description Part Number 1 Motor Housing Cover Assembly 150BMP-A102A 32 Drive Shaft 2 Housing Cover End Plug (3) HSPPS3 for Model E22RH5-020 10BM-108 * Nameplate 150BM-301 for Models C21RH-6, C21LH-11, 10BM-8 * Nameplate Screw (3) R4K-302 C21RH[...]

  • Page 10

    10 03524832_ed12 Maintenance Section WARNING Always wear eye protection when operating or performing an y maintenance on this Starter . Always turn o the air or Gas supply and disconnect the air supply hose before installing, removing or adjusting any ac cessory on this Starter or before performing any maintenance on this Starter . Note: When r [...]

  • Page 11

    03524832_ed12 11 Inspection of Parts 1. Discard all O-rings and gaskets. These should not be reused. 2. Check all grease seals. If they appear worn or distorted, remo ve them from their parent member and discard. NOTICE Discard any grease seal tha t was removed during disassembly of the starter . 3. Check all needle bearings. Discard any needle bea[...]

  • Page 12

    12 03524832_ed12 12. Set the Front End Plate (39), crescent g rooved side  rst, onto the Cylinder so that the Cylinder Do wel passes through the dowel hole in the End Plate . Make sure that all notches and ports are in alignment. 13. Install the Front Rotor Bearing (37) onto the splined shaft of the Rotor until it seats against the Fr ont End Pl[...]

  • Page 13

    03524832_ed12 13 Parts and Maintenance NOTICE The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decr eased starter per formance, and increased maintenance, and may in validate all warranties. Ingersoll Rand is not responsible for customer modi cation of starters for applications on which Ingersoll Rand [...]

  • Page 14

    Notes:[...]

  • Page 15

    Notes:[...]

  • Page 16

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