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Ingersoll-Rand DOSER 45532694 manual

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Table of contents for the manual

  • Page 1

    45532694 Edition 2 A u g ust 2007 Doser - Docking Station Maintenance Manual[...]

  • Page 2

    2 45532694_ed2 INDEX 1 DOCKING STATION – DS .................................................................................... 3 1.1 Dismounting the Docking Unit ............................................................................................................. 3 1.2 Change Pneumatic Clamps ............................................[...]

  • Page 3

    45532694_ed2 3 1 Docking station – DS Use the drawings and the component list for the specified unit. In the de scription below, the figures below (xx) refer to the corresponding figures on the drawing. Always turn off the air and material supply & depressurize the entire system before installing, removing or adjusting any accessory on this p[...]

  • Page 4

    4 45532694_ed2 1.2 Change Pneumatic Clamps Drawings/ Component lists: • Aut. Tool Changer DS Docking unit T2X-16-502-IR DS-ATC complete T2X-16-500-IR/-505-IR • Aut. Tool Changer- (onboard lub.) DS Docking unit T2X-16-503-IR DS complete T2X-16-501-IR a) Follow step a) to e) in section 1.1. The docking station can be turned 180° and place b ack [...]

  • Page 5

    45532694_ed2 5 1.3 Change Male Docking Valve Complete • Drawings/Component lists: T2X-16-500-IR/-501-IR/-505-IR T2X-16-502-IR/-503-IR T2X-16-511-IR This operation requires, the following special tools and preparations: • Mounting paste a) Remove the cover plate (9) by remo ving the three screws (1 4). • Take off the docking unit (1) by removi[...]

  • Page 6

    6 45532694_ed2 1.4 Hydraulics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR For doser hydraulics and pneumatics, See “Doser” Maintenance Manual Form 45532660. NOTE! Only lubrication of[...]

  • Page 7

    45532694_ed2 7 1.5 Pneumatics of the Docking Station Drawing/Component list: • DS ATC T2X-16-500-IR/-505-IR • DS ATC (OnBoard Lubrication) T2X-16-501-IR • Docking Unit ATC T2X-16-502-IR • Docking Unit (Onboard lub.) T2X-16-503-IR Also see pneumatic sch eme T2X-07-xxx From To (1) Inlet pneumatics (2) Pneumatic valves, connection 1 (3) Pneuma[...]

  • Page 8

    8 45532694_ed2 1.6 Male Docking Valve • Drawing/Component list: T2X-16-511-IR Use the drawings and the component list for the specified unit. In the de scription below, the figures (xx) refer to the corresponding figures on the drawing. 1.6.1 Dismantling of the Male Docking Valve This operation requires, the following special tools and preparatio[...]

  • Page 9

    45532694_ed2 9 1.6.2 Assembly of the Male Docking Valve This operation requires, the following special tools and preparations: • A T2000-17-005 to compress the spring (two threaded rods and a bracket with three holes). • A flat, 7mm, fork spanner. • Screw locking liquid - Loctite 270 • Special high temperature grease for the sealings, Uniwa[...]

  • Page 10

    10 45532694_ed2 m) Place the cylinder (3) on the piston, (4). Align it, and press it into the hou sing. n) Position all parts on the docking valve according to the drawing. Tighten the four screws (19). Torque is 10 Nm. o) Finally, the pneumatic unit function should be tested. Connect the air and check the movement of the needle. 1.7 Female Docking[...]

  • Page 11

    45532694_ed2 11 1.8 Electrical contacts in docking station. Från nr. Name T2X-nr. Se drawing: Till (nr) Name T2X-nr. Se drawing: Comments WH - 18 XP62/19 P o les T2X-SF-008- IR T2X-20-029-IR,sheet 302.0 WH - 18 XP61/ 36POL T2X-SF-005- IR T2X-20-029-IR,sheet 302.0 Length: 400mm WH -17 XP62/19 POLES T2X-SF-008- IR T2X-20-029-IR,sheet 3021 WH - 17 XP[...]

  • Page 12

    12 45532694_ed2 www.irtools.com © 2007 Ingersoll Rand Company[...]