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Ingersoll-Rand ML100K manual

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Table of contents for the manual

  • Page 1

    03529245 Form P6432 Edition 2 May, 1981 OPERATOR AND MAINTENANCE MANUAL Refer All Communications to the Nearest Ingersoll-Rand Office or Distributor. Printed in U.S.A. ALWAYS OPERATE, INSPECT AND MAINTAIN THIS HOIST IN ACCORDANCE WITH AMERICAN NATIONAL STANDARDS INSTITUTE SAFETY STANDARDS 830.16 . READ ALL THE ENCLOSED INSTRUCTIONS BEFORE i INSTALL[...]

  • Page 2

    [...]

  • Page 3

    HOW TO ORDER REPAIR PARTS FOR YOUR HOIST Your Hoist is designed and constructed to give you long, trouble-free service. In time it may become necessary to order and install new parts to replace those that have been subjected to wear. For prompt service and genuine Ingersoll-Rand parts, place orders with your nearest Ingersoll-Rand Distributor. The [...]

  • Page 4

    LUBRICATION SPECIFICATION Whenever a Series MLK Hoist is disassembled for overhaul or replacement of parts, lubricate as follows: 1. Coat all motor parts with a light film of Ingersoll-Rand Pneu-Lube@Medium Oil No. 50 or a good quality SAE 20 or 20W motor oil before assembling. 2. Apply a coating of Ingersoll-Rand No. 11 Grease to the Planet Gear B[...]

  • Page 5

    Hooks should be checked for wear. increase in throat opening, and bending. (Note: Increased throat opening or a bent hook indicates overloading or abuse). Replace hooks having a 15% increase in throat opening or 10% bend. If the hook latch snaps past the tip of the hook, the hook is sprung and must be replaced. Check hook support bearings for lubri[...]

  • Page 6

    OPERATING INSTRUCTIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. Read the manufacturer’s operating instructions before operating the Hoist. Never lift a load greater than the rated capacity of the Hoist. Never use the load chain as a sling. Never operate the Hoist with t[...]

  • Page 7

    CHAINLUBRICATION The load chain and chain attachment pins must, be kept clean and lubricated at all times. Unlubricated Chain will wear out in a very few capacity lifts. Failure to maintain clean lubricated Chain will void the Manufacturer’s Warranty and cause chain wear which will make operation of the Hoist hazardous. Use an open chain lubrican[...]

  • Page 8

    CHAIN REPLACEMENT (Continued) For Single Line Hoists, Method 1 1. Remove the Brake Spring and Piston Housing, Brake Discs and Brake Plates to expose the Brake Driver. 2. Engage the first link of chain in a pocket of the pocket wheel FLAT SIDE DOWN. The weld on the second link must face away from the pocket wheel. (Dwg. TPD571) 3. Rotate the Brake D[...]

  • Page 9

    For Double Line Hoists, Method 1 WARNING: THE REPLACEMENT CHAIN FOR A SERIES MLK DOUBLE LINE HOIST MUST HAVE AN EVEN NUMBER OF LINKS. 1. Install the load chain through the Hoist pocket wheel as in Step 1 of the instructions for single line Hoist and attach the end of the chain to the Hoist using the anchor bolt and fasteners. Keep the chain straigh[...]

  • Page 10

    Method 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. On ML25K and MLS0K single line Hoists, disconnect the load end of the Chain from the hook block. On ML100K double line Hoists, disconnect the load end of the Chain from the chain yoke and withdraw it from the hook sheave block. Do not remove the Chain from the Hoist. Using an abrasive wheel, cut a section fro[...]

  • Page 11

    DISASSEMBLY WARNING: DISCONNECT THE AIR SUPPLY HOSE BEFORE PERFORMING MAINTENANCE ON THIS HOIST. Note: Refer to the illustrations on the following pages. Disassemble the Hoist only as far as necessary to service the worn or broken component. 1. The Brake Piston (99) located in the Piston Housing (96) may be serviced by removing the Plate Screws (10[...]

  • Page 12

    f. Align the bolt holes in the Valve Chest with those in the Valve Plate (60) and Housing (1) and retain with Valve Chest Screws (I 9) and Lock Washers (20). 14. Insert the Muffler Inserts and Muffler (31) into the recesses in the top of the Valve Chest and retain them with the Muf- fler Cover (32) and Screws (33). 15. For Hoists with Pull Chain Th[...]

  • Page 13

    8. Caution: It is very important that the Planet Gears and Ring Gear (89) be timed when the Gear Frame Assembly is in- serted into the Ring Gear. Time the gearing as follows: a. Align the bolt holes in the Ring Gear and Brake Housing (9 1) and press in the Ring Gear. b. Stand the Ring Gear and Housing upright. c. Align the arrows and scribe lines o[...]

  • Page 14

    MLK Hoist with Pendent Throttle END VIEW OF MLK HOIST WITH PENDENT THROTTLE (Dwg. TPA715 -2)[...]

  • Page 15

    1 l 2 3 4 * * * * l 9 10 11 12 13 * * 16 17 l 18 19 20 21 l 22 23 l 24 25 26 27 28 l 29 30 31 H H I I I I I I I PART NUMBER FOR ORDERING Housing Assembly .................. Housing. ....................... Throttle Shaft Bearing (3). ........... Vent Plug. ...................... Throttle Shaft Plug ................ Nameplate ...................... [...]

  • Page 16

    102 104 100 103 Brake Parts for MLK Hoist (Dwg. TPB613-3) (Dwg. TPB702) Motor Parts for MLK Hoist I6[...]

  • Page 17

    Gearing for MLK Hoist (Dwg. TPC396-1) (Dwg. TPC397-I) Sprocket Assembly for MLK Hoist 17[...]

  • Page 18

    64 l 65 l 66 67 l 68 69 70 l 71 72 73 74 l 75 76 77 l 78 79 l 80 81 82 83 84 85 86 87 l 88 89 l 90 91 91A l 92 93 94 l 95 96 97 98 99 . 100 l 101 102 103 104 105 106 * I 1 1 1 1 MotorShaft ................................................. Motor Shaft Rear Retaining Ring. ................................ Motor Shaft Front Retaining Ring ............[...]

  • Page 19

    * * * 111 112 113 114 116 117 . 118 . 119 l 120 121 126 127 128 129 130 131 . 132 . 133 . 134 135 136 . 137 l 138 l 139 l 140 141 Lockwasher ................................................ Washer .................................................... Chain Anchor Bolt Spacer ....................................... Chain for ML25K and ML50K with 10?[...]

  • Page 20

    44 28 Valve Chest for MLK Hoist (Dwg. TPA712-2)[...]

  • Page 21

    Bottom Hook and Block Assembly for ML100K Hoist (Dwg. TPC401) (Dwg. TPD785) New Style Bottom Hook for ML25K and ML50K Hoists (Refer to page 30 for Old Style Bottom Hook) Top Hook and Yoke for MLK Hoists 21[...]

  • Page 22

    OLD STYLE PENDENT HANDLE ASSEMBLY n 200 201 l 202 l 203 204 204A 205 206 207 * 205 204 204 A PART NUMBER FOR ORDERING Pendent Handle Assembly Pendent Handle No longer available Pendent Throttle Valve (2) ..................................... Throttle Valve Face. ....................................... Pendent Throttle Spring (2). ................[...]

  • Page 23

    NEW STYLE PENDENT HANDLE ASSEMBLY 231 NOTE:PLACE GROMMETOVER HOSE AND STRAIN RELIEF BEFORE MAKING CONNECTIONS 225 317. 24 216 23 (Dwg. TPB701-I)[...]

  • Page 24

    210 l 211 l 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 Pendent and Hose Bundle for 5 ft length ........................................ for length as specified. .................................. Pendent Handle Assembly. ..................................... Pendent Handle. ..........................[...]

  • Page 25

    Sec. A-A for ML25K and ML5OK Side View of Rigid Trolley End View of Rigid Trolley for ML100K (Dwg. TPA825-1) Trolley Parts for MLK Hoists 25[...]

  • Page 26

    250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 I Rigid Trolley Kit for operation on I-beam having flanges 2.66” (68 mm) to 5.00” (127 mm) wide for ML25K and ML50K (3-l/8” dia. wheels) ................... for operation on I-beam having flanges 3.00” (76 mm) to 5.00” (127 mm) wide for all Models (4” dia. wheels) .............[...]

  • Page 27

    HOOK-ON TROLLEY PARTS PART NUMBER FOR ORDERING Trolley Assembly for operation on 4” to 12” I-Beam having flanges 2.66” (68 mm) to 5.00” (127 mm) wide for ML25K and ML50K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . for operation on 5” to 12” I-Beam having flanges 3.00” (76 mm) to 5.00” (127 mm) wide for MLl00K........[...]

  • Page 28

    (Dwg. T __-__ 265 266 267 268 269 270 271 272 273 265 Top View of Chain Container for MLK Hoist B699) (Dwg. TPD717) 260 PART NUMBER FOR ORDERING Fabric Chain Container for ML50K-K749-17 ................................... for ML50K-K749-45 ................................... Left Bracket ................................................ Right Bracke[...]

  • Page 29

    KITS AND ACCESSORIES Fabric Chain Container: Includes Chain Container, Brackets and all hardware necessary for installation on a Hoist No. ML50K-K749-17 (03551066) for use on an ML25K or ML50K Hoist with up to a 17 ft lift and on an MLl00K Hoist with up to a 9 ft lift. No. ML50K-K749- 45 (0355 1074) f or use on an ML25K or ML50K Hoist with up to a [...]

  • Page 30

    OLD STYLE BOTTOM HOOK FOR ML25K AND ML50K 400 401 402 403 404 405 406 * 408 406 (Dwg. TPD577-1) PART NUMBER FOR ORDERING Hook Block (for ML25K and ML50K) . Hook ....................... Hook Latch Kit. .............. Hook Bearing. ................. Thrust Race. .................. Link Chain Connector. ........... Connector Swivel Pin ............ Se[...]

  • Page 31

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  • Page 32

    INGERSOLLRAND 9HO[...]