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Ingersoll-Rand S005 manual

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Table of contents for the manual

  • Page 1

    Form MHD56391 P AR TS, OPERA TION AND MAINTENANCE MANU AL fo r MANU AL CHAIN HOIST MODELS SMB005 SMB010 SMB015 SMB020 1/2 ton 1 ton 1-1/2 ton 2 ton SMB030 SMB050 3 ton 5 ton (Dwg. MHP0831) Unless otherwise noted, to ns in this manual are metric tons. 1 metric ton = 2,200 lb. READ THIS MANU AL BEFORE USING THESE PRODUCTS. This manual contains impor [...]

  • Page 2

    2 MHD56391 - Edition 2 1 SAFETY INF ORMATION This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating the product. Danger , W arning, Caution and No[...]

  • Page 3

    MHD56391 - Edition 2 3 12. When using two hoists to suspend o ne load, select two hoists each having a rated capacity equal to or more than the load. This provides adequate safety in th e event of a sudden load shift. 13. Never place your hand inside the throat area of a hook. 14. Never use the hoist load chain as a sling. 15. Never operate a hoist[...]

  • Page 4

    Series Hoist Capacity Lift (Hoist load chain/ hook trav el) Hand Chain (Hand chain is 2 ft less than lift) Slip Clutch SMB = Silver Series Manual Chain Hoist 005 = 1/2 metric ton / 500 kg 010 = 1 metric ton / 1,000 kg 015 = 1-1/2 metr ic ton / 1,500 kg 020 = 2 metric ton / 2,000 kg 030 = 3 metric ton / 3,000 kg 050 = 5 metric ton / 5,000 kg 10 = 10[...]

  • Page 5

    MHD56391 - Edition 2 5 Initial Operating Checks CAUTION • Ensure the hoist top hoo k is properly installed on the support member and the hook latch is engaged. Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times. V erify the brake operation by lowering the same load to check load does not sli[...]

  • Page 6

    6 MHD56391 - Edition 2 Load Chain Reports Records should be maintained documenting the condition of load chain removed from service as part of a long-range load chain inspection program. Accurate records will establish a relationship between visual observations noted during fr equent inspections and the actual condition of the load chain as determi[...]

  • Page 7

    MHD56391 - Edition 2 7 1. Fa steners. Ch eck rivets, capscrews, nuts, cotter pins and other fasteners on hooks and hoist body . Replace if missing and tighten or secure if loose. 2. All Components. Inspect for wear, damage, distortion, deformation and cleanliness. If external evidence indicates the need, disassemble. Check gears, shafts, bearings, [...]

  • Page 8

    8 MHD56391 - Edition 2 T R OUBLESHOOTING This section provides basic troublesho oting information. Specific causes to prob lems are best identified by thorough inspection s performed by personnel instructed in safety , operation and maintenance of this equipment. The chart below provides a brief guide to commo n hoist symptoms, probable ca uses and[...]

  • Page 9

    MHD56391 - Edition 2 9 3. Using a “C” link, join the old load chain to the new load chain. (If the old load chain was installed correctly , the “C” link assures end link of new load chain will be correctly reeved through the hoist.) Be sure welds of “standing” links on the new load chain are facing away from the hoist load sheave. Refer[...]

  • Page 10

    10 MHD56391 - Edition 2 General Disassembly The following instructions provide the necessary information to disassemble, inspect, repair , an d assemble the hoist. Parts drawings of the hoist assembly are provided in the parts section. If a hoist is being completely disassembled for any reason, follow the order of the topics as they are presented. [...]

  • Page 11

    MHD56391 - Edition 2 11 Repair Actual repairs are limited to the removal of small burrs and other minor surface imperfections from gears and shafts. Use a fine stone or emery cloth for this wor k. 1. W orn or damaged parts must be replaced. Refer to the applicable parts listing for specific replacemen t parts information. 2. Inspect all remaining p[...]

  • Page 12

    12 MHD56391 - Edition 2 Hand Chain Adjustment or Replacement CAUTION • When cutting the weld side of a hand chain l ink, do not cut or nick the opposite side. A d amaged link must be replaced to pre vent prematur e failure. A falling hand chain can cause injury . (Dwg. MHP0016) 1. T o create a “C” link, cut t he welded side of the link with a[...]

  • Page 13

    MHD56391 - Edition 2 13 SERVICE NOTES[...]

  • Page 14

    14 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS DRAWING 5 ton 5 ton 5 ton 35 68 18 31 30 70 67 24 23 63 9 8 7 6 5 3 4 1 10 26 21 15 91 66 20 33 31 65 64 41 38 12 62 4 32 19 22 92 67 68 18 31 30 39 25 2 47 46 44 10 43 93 40 31 18 67 11 11 37 36 37 70 70 34 68 45 28 34 68 67 18 76 77 27 82 87 82 5 17 17 17 (Dwg. MHP2915)[...]

  • Page 15

    MHD56391 - Edition 2 15 HOIST ASSEMBLY PARTS LIST ITEM NO. DESCRIPTION  OF P AR T QTY . TOT AL PA R T N O . 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton * Cover Kit (includes items 1, 10 and 43) 1 45593381 45593555 45593811 45593969 45594207 45594363 1 Hand Wheel Cover 1 45593464 45593654 45593894 45594041 45594280 45594553 2 T op Hook Support Plat[...]

  • Page 16

    16 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS LIST CONTINUED ITEM NO. DESCRIPTION  OF P AR T QTY . TOT AL PA R T N O . 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton 31 Spring 1 Not sold separately 32 Anchor Pin 1 33 Capscrew 1 34 Bottom Hook - 5 ton 1 Order item 45 * Hardware Kit (includes items 31, 46, 47, 67 and 70) 1 4559461 1 35 Shoulder Screw No[...]

  • Page 17

    MHD56391 - Edition 2 17 ACCESSORIES AND KITS PARTS LIST DESCRIPTION OF P AR T PA R T N O . Chain Lubricant LUBRI-LINK-GREEN® PARTS ORDERING INF ORMATION The use of other than genuine Ingersoll Rand replacement parts may adversely affect the safe operation of this product. When ordering replacement parts, please specify the following: 1. Complete m[...]

  • Page 18

    18 MHD56391 - Edition 2 DECLARATION OF CONF ORMITY DECLARA TION OF CONFORMITY ( CS ) PROHLÁŠENÍ O SHOD ċ ( DA ) FABRIKA TIONSERKLÆRING ( DE ) K ONFORMIT Ä TSERKLÄRUNG ( EL ) ƩƬƯƻƶƬ ƧƱƧīƱƻƵƭƶƬƶ ( ES ) DECLARA CIÓN DE CON FORMIDAD ( FI ) V AKUUTUS NORMIEN T Ä YTT ÄMISEST Ä ( FR ) CERTIFICA T DE CONFORMITÉ ( HU ) MEGFELEL [...]

  • Page 19

    MHD56391 - Edition 2 19 W ARRANTY LIMITED W ARRANTY Ingersoll Rand Company warrants to the original user it s Hoists and W inches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase. Ingersoll Rand will repair , without cost, any Product found to be defective, including parts and labor cha[...]

  • Page 20

    www .irtools.com Printed in China[...]