English dropdown-ico

Ingersoll-Rand X41 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Ingersoll-Rand X41, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Ingersoll-Rand X41 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Ingersoll-Rand X41. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Ingersoll-Rand X41 should contain:
- informations concerning technical data of Ingersoll-Rand X41
- name of the manufacturer and a year of construction of the Ingersoll-Rand X41 item
- rules of operation, control and maintenance of the Ingersoll-Rand X41 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Ingersoll-Rand X41 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Ingersoll-Rand X41, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Ingersoll-Rand service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Ingersoll-Rand X41.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Ingersoll-Rand X41 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Ingersoll Rand System Automation X4I Application & Compressor Interconnect Guide More Than Air. Answers. Online answer s: http://ww w.air. irco.com Befor e instal ling or startin g this un it for t he fir st time, this manual should be st udied carefully to obtain a working knowledge of the uni t and/or the duties to be performed while operatin[...]

  • Page 2

    2 SECTION 1 — TABLE OF CONTENTS SECTION 1 — TABLE OF CONTE NTS................................ 2 SECTION 2 — IN TRODUCTIO N ........................................ 4 SECTION 3 — SAFETY ..................................................... 4 INSTALLATION ............................................................... 4 OPERATION ...........[...]

  • Page 3

    3 X4I Interco nnect To In gersoll R and Press ure Swi tch Controlle d Compressor s .................................. Continue d UP6 5-15 SD 3P H 50Hz 1o f2 .................................. 59 UP6 5-15 SD 3P H 50Hz 2o f2 .................................. 60 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1o f2 ..........................................[...]

  • Page 4

    SECTION 2 — INTRODUCTION The X 4I is a spec iali zed con troll er d esig ned to prov ide safe, reliab le, and energy -effici ent control of y our compresse d air syste m. The X4I is ca pable of contr olling up to four positive displacement air compre ssors. The compre ssors ma y have electr o-pneu matic or microproce ssor based cont rols. The X4I[...]

  • Page 5

    5 • Carry out the following op erations before opening or removing any access panels or car rying out any work on t he X4I: i. Isol ate the X4 I from th e main electrical pow er supply. Lock t he isolator in th e “OFF” positio n and re move the fuse s. ii. Attac h labels to the is olator switch an d to th e unit stati ng “WORK IN PROGR ESS [...]

  • Page 6

    SECTION 4 — INSTALLATION It is recommended t hat installation and commissioning be carr ied out by a n author ized and tr ained pr oduct supplier. UNIT LOCATION The X4I can be mounted on a wall using conventional bolts. The X4I ca n be located r emotel y from the compressors as long as it is wit hin 330 feet (100 meters) of cable length. The X4I [...]

  • Page 7

    POWER SUPPLY 7 A fuse d switching isolator must be i nstalle d to the mai n incoming power supply, ext ernal to th e X4 I. T he is olat or must be fitted wi th a pr operly si zed fuse t o provi de adeq uate p rote ction to th e po wer sup ply c able u sed ( in accordanc e with local electric al and safety regulati ons). 1 VOLTAGE SELECT 23 4 X04 1 [...]

  • Page 8

    PRESSURE SENSOR CO NNECTION The pre ssure sensor connects t o terminal X05 of the X4I terminal P CB using a shield ed 18 AWG maximum 2- conductor cable no more than 330 feet (100 meters) in length. The transducer threads are BPT. It is the equiva lent o f ¼” NPT. Pressure Sensor Wir ing and Locat ion Wire pol arity is im portant. IR-PCB INTE RFA[...]

  • Page 9

    Consult the air compressor manua l or your air compressor supplier/ specialist for details be fore installing the X 4I. Each air compressor must be e quipped w ith an online/offl ine pre ssure regulat ion system ca pable of accep ting a re mote lo ad/un load sign al thro ugh a vo lt free switching contact or a single electro -mechanic al pressure s[...]

  • Page 10

    RUN INPU T 0V RUN READY ALARM +V MAIN (LINE) CONTACTOR C04 Run Signal Circuit The RUN input will accept 12V to 250V AC (50/60Hz) only. DC cannot be used. Do n ot con ne ct a vo lta ge g rea ter th an 2 50V to th is input. 12V to 250Vac must be applied t o the “run” ter minals when the compressor motor is running. This input can be connecte d to[...]

  • Page 11

    OUTPUT FUNCTIONS 11 The X4I will control the IR-PCB load/unload relay output s based on t he active syst em load an d unload pre ssure setpoi nts. The IR-PCB load/unload re lay contact s can be used for compr essor cont rollers that have electr o- mechani cal pressure switch loa d/unload re gulation. IR-PCB Internal Output Circuits The C01 and C02 [...]

  • Page 12

    compressor number) with an a dditional wir e. Use a 7- conductor shield ed cable in this instanc e. Compressor s that use ele ctronic pre ssure dete ction but are not equipped wit h a remot e pressure control enable f eature will no t autom atically rev ert to local control i f the X4I i s stopped or experie nces a fa ult or loss of power. Load/Unl[...]

  • Page 13

    AUX ILIAR Y OUT PUT (O PTION ) The X4 I is equipp ed with a rem ote relay contact o utput a t terminals 33 and 34 (X08). 13 The function of t he output is menu select able and ca n be adapte d for differ ing application re quirement s. X08 33 34 R6 Auxiliary Output Circui t The remote output relay con tacts are rated for 240V “CE” / 115 V “U [...]

  • Page 14

    Compressor #1 IR-PCB DRIP LEG PRESSURE TR ANSDUCER RECEIVER Compressor #3 IR-PCB Compressor #4 IR-PCB Compressor #2 IR-PCB PRESSURE TRA NSDUCER CAB LE 2 Conductor Cable, 18 Gau ge Stranded Earth Shielded No Greater Th an 33 0 FT (1 00 M) 24VDC Control Voltag e X4I X05 CONNE CT OR PT CONNECTOR 25 +VDC Pin #3 26 Signal Pin #1 Reference X4I Op era tio[...]

  • Page 15

    X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors Refer to the X4I Overview Drawing fo r the X4I Compressor 2 t hrough 4 X01 to IR-P CB terminal connect ions For Unigy Compressors:: All Unigy Phase 1 compressors “MUST” be conv erted to Phase 2 or higher. Contact Techni cal Support Services for the CCN's requi red [...]

  • Page 16

    +24VDC DI-4 EN 12 14 13 10 D13 17 NO 0V 5 +24VDC 11 SA1 HATS E-STOP DI-2 9 VFD/FIX Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD[...]

  • Page 17

    Unigy Phase 1 Unigy Phase 1 2of2 Page 17[...]

  • Page 18

    Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. SA1 HATS E-STOP VFD/FIX +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LO[...]

  • Page 19

    Unigy Phase 2/3 Unigy Phase 2/3 2of2 Page 19[...]

  • Page 20

    Remote VFD / F IXED Remote LOAD / UNLOAD Remote LOAD ENABLE 33 32 18 12 +24VDC 6 NC COM 20 C 4 SAFE 37 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load En[...]

  • Page 21

    Nirvana 15 - 30KW (20-40HP) Nirvana 15 - 30KW (20-40HP) 2of2 Page 21[...]

  • Page 22

    X4I Interconnect To Ingersoll Rand In tellisys Redeye Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For Redeye Intellis ys Controlled Machines: The ‘MASTER CONTROL’ setting of the Intell isys controller must be set to ‘ON’ The 'SEQUENCER' setting [...]

  • Page 23

    +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSO R #1 X01 TERMINAL Refer to the X 4 I Over v iew Draw ing for the X4I Compressor 2 through 4 terminal connect[...]

  • Page 24

    SSR Redeye FV SSR Redeye FV 2of3 Page 24[...]

  • Page 25

    SSR Redeye SD SSR Redeye SD 3of3 Page 25[...]

  • Page 26

    X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For All SE Intellisys Controlled Machines: The 'SEQUENCER' setting of the Intelli sys controller must be set to 'ON'. Auto Restart must be turned &apo[...]

  • Page 27

    E-STOP 110VAC 1M 0VAC Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD[...]

  • Page 28

    SE UP SE UP 2of2 Page 28[...]

  • Page 29

    Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) 1 9 10 11 E-STOP J5 7 11 12 13 14 J5 J5 J1 110VAC 1M 0VAC Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt ro[...]

  • Page 30

    SE ESA SE ESA 2of2 Page 30[...]

  • Page 31

    1M 0VAC Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) 34 33 32 110VAC E-STOP J5 36 6 5 4 3 J5 J5 J1 42 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol[...]

  • Page 32

    SE DSA SE DSA 2of2 Page 32[...]

  • Page 33

    X4I Interconnect To Ingersoll Rand In tellisys SG Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For SG Intellisys Controll ed Machines: The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned ' [...]

  • Page 34

    1M 0VAC Remote Load/Unload Remote Load Enable 3 2 1 110VAC E-STOP P1 1 25 26 27 28 P2 P1 P3 2 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. 1ATS +VDC Load Enable[...]

  • Page 35

    SG SSR SG SSR 2of2 Page 35[...]

  • Page 36

    Guidance o nly; connection s may diff er with date, mo del, type, variant, s pecial, cus tom or conc ession builds. This information is int en ded to be used in conjunct ion with the compressor’s orig inal control circuit d iagram. 1M 0VAC Remote Load/Unload Remote Load Enable 3 2 1 110VAC E-STOP P1 1 25 26 27 28 P2 P1 P3 2 1ATS +VDC Load Enable [...]

  • Page 37

    SG Sierra SG Sierra 2of2 Page 37[...]

  • Page 38

    X4I Interconnect To Ingersoll Rand Pr essure Switch Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 t hrough 4 X01 to IR-PCB terminal connec tions For All Compressors: Compressors to be connected must have automatic Start / Stop capability . Drawing Notes For Pressure Switch Controller Machines: Ensure each compres[...]

  • Page 39

    KM1 0 VAC KM1 Re lay Contact P To TM2 Relay To KM1 Co ntact To KM2 Contact Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed I[...]

  • Page 40

    SSR UP5 11-22 SD SSR UP5 11-22 SD 2of2 Page 40[...]

  • Page 41

    KM1 0 VAC KM1 Relay Contact KM1 Relay Contact TM3 Relay Contact Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C NC N[...]

  • Page 42

    SSR UP5 22-37 SD SSR UP5 22-37 SD 2of2 Page 42[...]

  • Page 43

    Guidance only; co nnections may di ffer with date, mode l, type, variant, special, cus tom or concess i on builds. This informatio n is intended to be used in conjunctio n with the comp ressor’s original c ontrol circuit diagram. M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 [...]

  • Page 44

    SSR UP6 15-30 FV SSR UP6 15-30 FV 2of2 Page 44[...]

  • Page 45

    Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 [...]

  • Page 46

    SSR UP6 15-30 SD SSR UP6 15-30 SD 2of2 Page 46[...]

  • Page 47

    Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 [...]

  • Page 48

    SSR UP6 40-50 FV SSR UP6 40-50 FV 2of2 Page 48[...]

  • Page 49

    Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 [...]

  • Page 50

    SSR UP6 40-50 SD SSR UP6 40-50 SD 2of2 Page 50[...]

  • Page 51

    Guidance only; co nnections may di ffer with date, mode l, type, variant, special, cus tom or concess i on builds. This informatio n is intended to be used in conjunctio n with the comp ressor’s original c ontrol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1[...]

  • Page 52

    UP6 5-15 FV 1PH 60Hz UP6 5-15 FV 1PH 60Hz 2of2 Page 52[...]

  • Page 53

    +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSOR #1 X01 TERMINAL Refer to the X4I Overv iew Drawing for the X4I Co mpressor 2 through 4 terminal connectio n[...]

  • Page 54

    UP6 5-15 FV 3P H 60Hz UP6 5-15 FV 3PH 60Hz 2of2 Page 54[...]

  • Page 55

    0 VAC 110VAC PS ST CR Contact HATS 1M To 1M Contac t To CR Relay To HM To EDV To 1M/1S/2M Contacts To TD Relay Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC[...]

  • Page 56

    UP6 5-15 SD 3PH 60Hz UP6 5-15 SD 3PH 60Hz 2of2 Page 56[...]

  • Page 57

    Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V [...]

  • Page 58

    UP6 5-15 FV 3P H 50Hz UP6 5-15 FV 3PH 50Hz 2of2 Page 58[...]

  • Page 59

    Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V [...]

  • Page 60

    UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 2of2 Page 60[...]

  • Page 61

    KM1 0 VAC TM2 Contact P To TM2 Relay To KM2 Contact +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSO R #1 X01 TERMINAL Refer to the X4 I Overview Drawing for[...]

  • Page 62

    SSR M15-22c 20-30HP XF EP HP HXP 5 0-6 0Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 Page 62[...]

  • Page 63

    KM1 0 VAC KM1 Contact P To 2TR Relay To KM2 Contact +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOA D LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSOR #1 X01 TERMINAL Refer to the X4I O verview Drawing for[...]

  • Page 64

    M37-50 M37-50 2of2 Page 64[...]

  • Page 65

    110VAC CR Contact HATS CR Contact PUSH STOP PULL START 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSOR # 1 X01 TERMINAL Refer to the X4I O verview[...]

  • Page 66

    EP 20-30 ESP FV EP 20-30 ESP FV 2of2 Page 66[...]

  • Page 67

    110VAC CR Contact HATS CR Contact PUSH STOP PULL START 1M 0 VAC +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSOR # 1 X01 TERMINAL Refer to the X4I O verview[...]

  • Page 68

    EP 20-30 ESP S D EP 20-30 ESP SD 2of2 Page 68[...]

  • Page 69

    X4I Interconnect To Ingersoll Rand Inte llisys SGN / SGNe Controlled Compressors Refer to the X4I O verview Drawing for the X4I Compres sor 2 through 4 X01 t o IR-PCB terminal co nnections For SGN/SGNe Intellisys Controlled Machines: The SI1 interface (CCN: 42 425710) must be used to allow the SG N/SGNe Controller to be sequenced/controlled by the [...]

  • Page 70

    +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSO R #1 X01 TERMINAL Refer to the X4I Overv iew Drawing for the X4I Compr essor 2 through 4 terminal connectio [...]

  • Page 71

    Nirvana SGN/SGNe Nirvana SGN/SGNe 2of3 Page 71[...]

  • Page 72

    Nirvana SGN/SGNe Nirvana SGN/SGNe 3of3 Page 72[...]

  • Page 73

    +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSO R #1 X01 TERMINAL Refer to the X4 I Overview Drawing for the X4I Compressor 2 through 4 terminal connectio n[...]

  • Page 74

    X4I Interconnect To Ingersoll Rand Intellisys S3 Refer to the X4I Overview Drawing for the X4I Compressor 2 t hrough 4 X01 to I R-PCB terminal connect ions For All S3 Intellisys Controlled Machines: The 'REMOTE CONTROL' sett ing “RC” of the In tellisys cont roller must be set to 'ON'. Auto Restart must be turned 'ON’ [...]

  • Page 75

    KM1 0VAC 3 4 110VAC 1 7 8 X02 X03 X04 2 Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY O[...]

  • Page 76

    Intellisys S3 Intellisys S3 2of2 Page 76[...]

  • Page 77

    X4I Interconnect To Ingersoll Rand Small Reciprocating Air Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 t hrough 4 X01 to I R-PCB terminal connect ions For All Compressors: Compressors to be connected must have automatic Start / Stop capability . Drawing Notes For Pressure Switch Controller Machines: Ensure each compressor[...]

  • Page 78

    Guidance only; c onnections may di ff er with date, model, type, variant, spec ia l, custom or concess i on builds. This information is inte nded to be used in conju nction with the compre ssor’s original co ntrol circuit dia gram. UP6RE 7.5–15 175, UP6RX 7.5–15 175 0 VAC 110VAC P M +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RU[...]

  • Page 79

    UP6RE 7.5–15 175 , UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 Page 79[...]

  • Page 80

    UP6RE 7.5–15 175 , UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 Page 80[...]

  • Page 81

    L2 L1 P HATS M +VDC Load Enable Load/Unload VFD/fixed IN NO C NC NO C NC RUN ALARM READY OUT V SEQ CONT LOAD UNL GND D11 D12 +20V V 1 2 3 4 5 6 2 1 LED 5 VFD LED 2 LOAD LED 1 SEQ LED 4 READY LED 3 RUN C03 C01 C02 C04 C05 IR-PCB 1 2 3 4 5 6 V1 X4I COMPRESSO R #1 X01 TERMINAL Refer to the X4 I Overview Drawing for the X4I Compressor 2 through 4 termi[...]

  • Page 82

    Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Page 82[...]

  • Page 83

    Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 Page 83[...]

  • Page 84

    KM1 0 VAC KM1 Re lay Contact P To TM2 Relay To KM1 Co ntact To KM2 Contact Guidance only; connections may dif fer with date, model, t ype, variant, sp ecial, custom or conc ession builds. This information is inte nd ed to be use d in conjunc tion with the compresso r ’s origin al co nt rol circuit diagram. +VDC Load Enable Load/Unload VFD/fixed I[...]

  • Page 85

    KM1 0 VAC KM1 Relay Contact P To TM2 Relay To KM1 Contact To KM2 Contact Guidance only; co nnections may di ff er with date, model, ty pe, variant, spec ial, custom or conc ession builds. This information is inte nded to be used in conjunc tion with the compressor’s ori ginal control circuit diagram. +VDC Load Enable Load/Unload VFD/fixed IN NO C[...]