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Jackson AJ-100CS manual

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Table of contents for the manual

  • Page 1

    INST ALLA TION/OPERA TION & TECHNICAL MANUAL FOR JACKSON MODELS: AND ASSOCIA TED OPTION P ACKAGES INCLUDING: SIDE LOADER D226 EXTERNAL STEAM BOOSTER Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .jacksonmsc.com AJ-64 RACK CONVEYOR DISHMACHINE SERIES September 29, 2007 P/N 7610-002-30-93 (Revisio[...]

  • Page 2

    ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED T O THE ORIGINAL PURCHASER T O BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACTOR Y . Jackson MSC agrees under this warranty [...]

  • Page 3

    ii ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PRO DUCT! F AILURE TO DO SO WILL VOID THE W ARRANTY! LL AME AL 1-888-80 0-5672 P ARA REG ISTRAR ESTE P RODUCTO ! AL NO HACERL O L A GARANTIA SERA ANUL ADA! S.V .P . APPE LER 1-888 -800-56 72 POUR ENREG ISTRER CE P RODUIT , L A GARA NTIE SE RA ANNULEE POUR TOUT PRODUI T NON- ENREGI STRE[...]

  • Page 4

    iii REVISION REVISION DA TE MADE BY APPLICABLE ECN DET AILS D 04-06-05 MA W 6999, 7193 7217, 7064 7212, 7259 6685, 7096 6964, 7006 Updated drawings for limit switch actuators. Changed AJ-86 drain plumbing copper lengths. Added rack rail stabilizer kit. Replaced heater 04540-121-76-93 with 04540-002-29-82. Updated installa- tion instructions. Added [...]

  • Page 5

    iv NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL Model: Serial No.: Inst allation Date: Service Rep. Name: Phone No.: AJ-64CS AJ = AJ series of rack conveyors 64 = 64” wide machine 86 = 86” wide machine 100 = 100” wide machine CE = Electrically heated, hot water sanitizing machine CS = S team heated, hot water sanitizing machine CGP = G[...]

  • Page 6

    SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements 3 D226 S team Booster Parameters 4 AJ-64 Electric - Left to Right 5 AJ-64 Electric - Right to Left 6 AJ-64 Gas - Left to Right 7 AJ-64 Gas - Right to Left 8 AJ-64 S team - Left to Right 9 AJ-64 S team - Right to Left 10 AJ-86 Electric - Left[...]

  • Page 7

    VI. P ARTS SECTION AJ-64 Control Box Assembly 54 AJ-86/AJ-100 Control Box Assembly 56 Motor Overload Chart 58 Heater Box Assembly 59 Heater Assembly 60 Frame Weldment s/Front Dress Panels 62 Prewash Plumbing Assembly 63 Incoming Plumbing Assembly 64 Rinse Header Plumbing Assembly (CGP Models) 66 External Electric Booster Option Incoming Plumbing 67[...]

  • Page 8

    VII. ELECTRICAL SCHEMA TICS AJ-64CE 208-230 V olt, 60 Hz, 1 Phase Primary Side 1 14 208-230 V olt, 60 Hz, 1 Phase Secondary Side 1 15 208-230 V olt, 60 Hz, 3 Phase Primary Side 1 16 208-230 V olt, 60 Hz, 3 Phase Secondary Side 1 17 460-575-600 V olt, 60 Hz, 3 Phase Primary Side 1 18 460-575-600 V olt, 60 Hz, 3 Phase Secondary Side 1 19 AJ-64CS 208-[...]

  • Page 9

    1 SECTION 1: SPECIFICA TION INFORMA TION[...]

  • Page 10

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: AJ-64-86-100CE/CS/CGP 287 DISHES OR GLASSES PER HOUR: AJ-64-86-100CE/CS/CGP 7200 PREW ASH T ANK CAP ACITY (GALLONS): AJ-86CE/CS/CGP 16 AJ-100CE/CS/CGP 16 W ASH T ANK CAP ACITY (GA[...]

  • Page 11

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS 3 AJ-64CE MODELS TYPICAL TOT AL ELECTRICAL VOL TS PH HZ AMPS CIRCUIT 208 1 60 139 A 175 AMP 230 1 60 128 A 175 AMP 208 3 60 82 A 1 10 AMP 230 3 60 76 A 100 AMP 460 3 60 38 A 50 AMP AJ-64CS MODELS TYPI[...]

  • Page 12

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER P ARAMETERS 4 AJ-100CE MODELS TYPICAL TOT AL ELECTRICAL VOL TS PH HZ AMPS CIRCUIT 208 1 60 148 A 200 AMP 230 1 60 136 A 175 AMP 208 3 60 88 A 1 10 AMP 230 3 60 81 A 1 10[...]

  • Page 13

    Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Left to Right Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machine Legend to Drawing A - Machine water inlet 3/4" NPT, 180°F Hi-temp, 140°F Low-temp minimum B - Electrical connection C - Drain conne[...]

  • Page 14

    Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Right to Left Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machine Legend to Drawing A - Machine water inlet 3/4" NPT, 180°F Hi-temp, 140°F Low-temp minimum B - Electrical connection C - Drain conne[...]

  • Page 15

    Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance 20 3 4 [527mm] 8 3 4 [222mm] 11 3 4 [298mm] 14 3 4 [375mm] 6 [154mm] 30 [763mm] 14 [357mm] 7 1 4 [185mm] 1 1 4 [35mm] 6 [152mm] 31 1 4 [795mm] 6 1 2 [165mm] 26 1 2 [673mm] B Left to Right Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm[...]

  • Page 16

    Right Side 34 [864m m ] 21 [533m m ] 25 [635m m ] 12 [307m m ] 25 [635m m ] Table to T a ble Overall Dish Clearance B Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machin e 1 [25mm] 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splas h Shield. S hipped with Co ver Plat e . 64 [1626mm] 72 [1[...]

  • Page 17

    Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machine 1 [25mm] 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rack Rail Heig ht Above Dishtable 1/4" (6mm) - 5/16" (8mm) Ra[...]

  • Page 18

    Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearanc e B Right to Left Drive Unit Left Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machine 1 [25mm] 4" (102 mm) wide x 16" ( 406 mm) long cutout i n Vent Cowl/Splash Shield. Shipped wi t h Cover Plate. 64 [1626mm] 72 [[...]

  • Page 19

    32 3 4 [833mm] 94 [2388mm] Drive Unit 75 1 2 [1918mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] C B G 4 [102mm] 24 [609mm] 45 3 4 [1161mm] F A 102 [2591mm] 23 1 2 [598mm] 6 [152mm] 7 [178mm] D E B 33 1 2 [851mm] 8 [206mm] Drive Unit 1 2 [15mm] 84 [2134mm] A G F Dish Clearance With Doo[...]

  • Page 20

    Right Side 34 [864mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] Table to Table Overall Dish Clearance B Right to Left Drive Unit Left Side 1 2 [15mm] 84 [2134mm] With Doors Open Rear of Machi ne Legend A - Machine water inlet 3/4" NPT, 180°F Hi-temp, 140°F Low-temp minimum B - Electrical connection C - Drain connection 1-1/2" NPT D - [...]

  • Page 21

    5 1 2 [140mm] 41 [1040mm] 20 3 4 [527mm] 8 3 4 [222mm] 11 3 4 [298mm] 14 3 4 [375mm] 6 [154mm] 30 [763mm] 14 [357mm] 7 1 4 [185mm] 1 1 4 [35mm] 32 3 4 [833mm] 94 [2388mm] Driv e Unit 75 1 2 [1918mm] 2 1 2 [61mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 1 [25mm] 25 [635mm] 10 [254mm] C B A M 4 [102mm] 24 [[...]

  • Page 22

    Drive Unit 60 1 4 [1530mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 7 [178mm] D E 8 [203mm] L 24 [610mm] M 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A 53 3 4 [1365mm] B C 43 [1092mm] 75 1 2 [1919mm] 6 [155mm] 36 [914mm] 31 1 4 [797mm] 6 1 2 [165mm] 26 1 2 [673mm] Front V i ew 3/4" [19 mm] Table Turndown Flange 3/4" Max 21[...]

  • Page 23

    32 3 4 [833mm] 94 [2388m m] 10 1 2 [264mm] Drive Unit 75 1 2 [1918mm ] 2 1 2 [61mm] 62 1 2 [1590mm ] 34 [864m m] 29 [737m m] 8 1 2 [218mm] 21 [533m m] 25 [635m m] 12 [307m m] 25 [635m m] 10 [254m m] C B O 4 [102mm] G 24 [609m m] 45 3 4 [1161mm ] N A 102 [259 1mm] 23 1 2 [598mm] 6 [152mm] 7 [178mm] D E B 33 1 2 [851mm] 8 [206mm] Drive Unit 66 1 2 [1[...]

  • Page 24

    Drive Unit 60 1 4 [1530mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 7 [178mm] D E 8 [203mm] N 24 [610mm] O 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A 53 3 4 [1365mm] B C 43 [1092mm] 75 1 2 [1919mm] Front View 3/4" [19 mm] Table Turndown Flange 3/4" Max 21" [533 mm] Rack Rail Height Above Dishtable 1/4" [6mm] - [...]

  • Page 25

    108 [2743mm] 34 [864mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] C B Drive Unit 1 2 [15mm] 84 [2134mm] A G F Dish Clearance With Doors Open Rear of Machine Table to Table Overall 6 [152mm] Left Side Right Side Floor Sink Or Drain With 3" (76 mm) Minimum Drain Line 4" (102 mm) wide x 16" (406 mm) long cutout in Vent C[...]

  • Page 26

    Drive Unit 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 8 [203mm] F G 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A B 10 1 2 [264mm] C 43 [1092mm] Front Vi ew Right Side 67 1 4 [1707mm] Table to Table Overall 108 [2743mm] 36 [914mm] 64 [1626mm] Base Unit Prewash 118 [2997mm] 100 [2540mm] Floor Sink Or Drain With 3" (76 mm) Minimum Drain Line 25 [63[...]

  • Page 27

    108 [2743mm] 34 [864mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] C B Drive Unit 1 2 [15mm] 84 [2134mm] A M L Dish Clearance With Doors Open Rear of Machine Table to Table Overall 6 [152mm] Left Side Right Side Floor Sink Or D r ain With 3" (76 m m) Minimum Drai n Li ne 4" (102 mm) wi de x 16" (406 mm) long cutout in [...]

  • Page 28

    8 [203mm] Drive Unit 60 1 4 [1530mm] 62 1 2 [1590mm] 29 [737mm] 6 [152mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] C B 4 [102mm] 8 [203mm] L M 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A B C 43 [1092mm] 75 1 2 [1919mm] Dish Clearance 31 1 4 [797mm] 6 1 2 [165mm] 6 [152mm] 26 1 2 [673mm] Front View Ri ght Si de 67 1 4 [17[...]

  • Page 29

    108 [2743mm] 34 [864mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] C B Drive Unit 1 2 [15mm] 84 [2134mm] A O N Dish Clear ance With Door s Open Rear of Machine Table to T able Overall 6 [152mm] Left Side Right Side Floor Sink O r Drain With 3" (76 mm) Minimum Drai n Line 4" (102 mm) wide x 16 " ( 406 mm ) long cutout i[...]

  • Page 30

    Drive Unit 29 [737mm] 6 [152mm] 10 [254mm] 4 [102mm] 8 [203mm] N O 23 1 2 [599mm] 10 1 4 [261mm] 47 [1194mm] A B 10 1 2 [264mm] C G 43 [1092mm] Front View Right Side 10 1 4 [261mm] 67 1 4 [1707mm] Table to Table Overall 108 [2743m m] 36 [914mm] 64 [1626m m] Base Unit Prewash 118 [2997m m] 100 [2540m m] Floor Sink Or Dr ain With 3" (76 mm) Mini[...]

  • Page 31

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 23 **23” CONVEYOR DISHW ASHER LENGTH *8” 4 1/2” MINIMUM 25” DISHW ASHER 5” 12 1/2” 14 1/2” 29” 1 1/2” T ABLE ROLL 20 3/4” OPENING 1” A A 1/2” MINIMUM 1/2” DISH[...]

  • Page 32

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 24 14 1/2” 29” *8” **23” CONVEYOR DISHMACHINE LENGTH 4 1/2” MINIMUM 12 1/2” 25” DISHW ASHER 5” 1 1/2” T ABLE ROLL 20 3/4” OPENING 1” 1/2” MINIMUM DISHT ABLE 1/2?[...]

  • Page 33

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER INST ALLA TION DIMENSIONS 25 Refer to chart above. 34” 23” or 30” 10” 4” 23” SIDE LOADER DIMENSIONS 30” SIDE LOADER DIMENSIONS MODEL AJ-64 AJ-86 AJ-100 MODEL AJ-64 AJ-86 AJ-100 DIMENSIONS 95” 1 17[...]

  • Page 34

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE: All dimensions are in inches and are for reference only . 43 11 24 14 4 43” 11 ” 14” 4” 24” 11 ” 16” 16” 13” 6” 16”[...]

  • Page 35

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER PLUMBING LINE DRA WINGS 27 S team Booster Piping - Double T ank Machine[...]

  • Page 36

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS 28 3 4 /" N P T Cou pling f or T em perature/Pressure Relie f V alve 30 / 1 2 " ( 775 mm) 24" (61 0 mm) INLET REAR VIEW OUTLET SI D E VI EW Electical con nection fro[...]

  • Page 37

    29 SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS[...]

  • Page 38

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS 30 NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA- CHINES ONL Y . THERE ARE SEP ARA TE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before i[...]

  • Page 39

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 31 STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water . The machines come with lines[...]

  • Page 40

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 32 ELECTRIC HEA T : The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEED[...]

  • Page 41

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS DELIMING OPERA TIONS 33 DELIMING OPERA TIONS: In order to maintain the dishmachine at it s optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solut[...]

  • Page 42

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CURT AIN INST ALLA TION DIAGRAMS 34 21" 12" 12" 21" LS S L R L 64 S 12" 12" SS 12" 12" S L R SS L 12" 12" 21" S 12" L R LS S L 21" 12" 12"[...]

  • Page 43

    This accessory assists in the delivery of a full dish rack from the break down (scrapping) t able to the dishmachine. It will con- vert the direction of travel 90 ° . Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it [...]

  • Page 44

    CONCEALED DAMAGE OR MISSING P ARTS: IMPORT ANT : FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING: This steam booster has been thoroughly inspected and carefully packed before leaving our warehouse. Concealed loss or damage means loss or damage which does not become apparent until the booster has been unp acked. The contents may be damage[...]

  • Page 45

    ELECTRICAL: W ARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFP A 70 (latest edition) and/or other electrical codes.Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit. T o connect the incoming p[...]

  • Page 46

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS GAS CONVEYOR HOSE INST ALLA TION 38 Due to the fact that each customer may have different requirement s for the orientation of the gas booster heater relative to the main dishmachine, the hose lengths that connect[...]

  • Page 47

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS GAS CONVEYOR HOSE INST ALLA TION (CONTINUED) 39 TYPICAL RECIRCULAT ING W ATER HOOK-UP FOR AL L GAS HEAT ED CO NVEYO RS HOOKUP W HEN G AS BOOSTER HEATER IS LOCATED TO THE RIGHT OF THE DISHMACHINE HOOKUP W HEN G AS [...]

  • Page 48

    PREP ARA TION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALL Y -HEA TED MODELS): T o energize the unit, turn on the power at the service breaker . The volt- age should have been previously verified as being correct. If not, the voltage will [...]

  • Page 49

    SHUTDOWN AND CLEANING (STEAM-HEA TED MODELS): At the end of the workday , place the power switch in the OFF position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain completely . Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash[...]

  • Page 50

    Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still [...]

  • Page 51

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS STRIKER PLA TE LIMIT SWITCH INST ALLA TION INSTRUCTIONS 43 TABLE LIM I T SWITCH THROUGH ROD HOLES TABLE SWITCH RO DS STRIKE PLAT E STRIKE PLATE BOLTS MOUNTING BOLTS TABLE BOTT OM 3.00 2.00 Ø0.7 5 Ø0.2 5 1.50 TAB[...]

  • Page 52

    44 SECTION 3: PREVENT A TIVE MAINTENANCE[...]

  • Page 53

    The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator . However , this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONL Y . Perf[...]

  • Page 54

    W ARNING: Maintenance should only be performed by authorized service personnel in order to ensure safe and effective workmanship, while minimizing danger to operating personnel. The D226 Steam Booster is designed to operate at temperatures cap able of causing burns to personnel. Always allow the unit to cool down to an accept- able temperature prio[...]

  • Page 55

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 3: PREVENT A TIVE MAINTENANCE 47 LUBRICA TION CHART FOR DRIVE GEAR Note: The maintenance procedures det ailed here are manufacturer ’ s instructions for the WINSMITH brand of gear reducer that is inst alled on the rack conveyors covered in this manual. [...]

  • Page 56

    Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Lubrication & Maintenance: Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you[...]

  • Page 57

    49 SECTION 4: TROUBLESHOOTING SECTION[...]

  • Page 58

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 50 W ARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical test s or measurements while power is a[...]

  • Page 59

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 51 Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary . 2. No power to the drive motor/failed drive motor . V erify power and wiring connections to the motor . If necessary [...]

  • Page 60

    AJ-64 Conveyor Series T echnical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A SECTION 4: TROUBLESHOOTING D226 TROUBLESHOOTING SECTION 52 W ARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical test s or measurements whi[...]