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Jackson TSC-44GP manual

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Table of contents for the manual

  • Page 1

    TECHNICAL MANUAL INST ALLA TION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .jacksonmsc.com TRADITIONAL SERIES RACK CONVEYOR DISHMACHINE September 29, 2007 P/N 7610-002-98-29 (Revision C) TS-44 SERIES TS-44 TS-44GP TS-66 TS-66GP TSC-44 SERI[...]

  • Page 2

    ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED TO THE ORIGINAL PURCHASER T O BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACT ORY . Jackson MSC agrees under this warranty t[...]

  • Page 3

    3 ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PRO DUCT! F AILURE TO DO SO WILL VOID THE W ARRAN TY! LL AME AL 1-888-80 0-5672 P AR A REGISTR AR ESTE P RODUCTO! AL NO HACERL O L A GARANTIA SERA AN UL ADA! S.V .P . APPE LER 1-888 -800-56 72 POUR ENREG ISTRER CE P RODUIT , L A GARA NTIE S ERA ANNULEE POUR T OUT PRODUIT NON- E NREGIST [...]

  • Page 4

    i REVISION/ P AGE REVISION DA TE MADE BY APPLICABLE ECN DET AILS A 1 1-19-2004 MAW 7202 Initial release of manual. B 03-17-2005 MA W 7253, 7272 6999 Added hose connections, curtain inst allation & det ailed instruction pages. Updated limit switch actuators. Added 600V models. C 02-15-2006 MA W 7600, 7571, 7558, 7679, 7660, 7383, 7361, 7463, 736[...]

  • Page 5

    ii NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL TS-44GP TS = T raditional Series of rack conveyors TSC = T raditional Series (water conserver) of rack conveyors 44 = 44” wide machine 66 = 66” wide machine No suffix = Electrically heated, hot water sanitizing machine GP = Gas heated, hot water sanitizing machine Model: Serial No.: Inst al[...]

  • Page 6

    SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements TS-44/TSC-44 3 Electrical Requirements TS-66/TSC-66 3 TS-44/TSC-44 Dimensions 4 TS-66/TSC-66 Dimensions (Left to Right) 7 TS-66/TSC-66 Dimensions (Right to Left) 9 Dishtable Dimensions TS-44/TSC-44 & TS-66/TSC-66 1 1 Side Loader (Left to[...]

  • Page 7

    Pawl Bar Assemblies 66 TS/TSC-44 Rack Rail Assembly 67 TS/TSC-66 Rack Rail Assemblies 68 Drive Assembly 69 Float Switch Components/Scrap Basket Assembly 72 Miscellaneous Parts & W eldments 73 S trainers 74 Curtains/T ub Magnets 75 Exhaust Fan Control Option/T able Limit Switches 76 Side Loader Section: Loader T rack Assemblies 77 Pawl Bar Assem[...]

  • Page 8

    1 SECTION 1: SPECIFICA TION INFORMA TION[...]

  • Page 9

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: TS-44/TS-44GP 252 TSC-44/TS-44GP 1 19 TS-66/TS-66GP 252 TSC-66/TSC-66GP 1 19 DISHES OR GLASSES PER HOUR: TS-44/TS-44GP 6300 TSC-44/TS-44GP 2975 TS-66/TS-66GP 6300 TSC-66/TSC-66GP 29[...]

  • Page 10

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS 3 NOTE: T ypical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed- trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may r[...]

  • Page 11

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-44/TSC-44 DIMENSIONS 4 8" 62" 17" 8" 60" 25" 21" 6" 4-1/ 2" LEFT TO RIGHT MODEL SHO WN. ON RIGHT TO LEFT MODELS, TH E INCOMI NG W ATER C O NNEC TION IS ON THE OPPOSI TE END . 44&[...]

  • Page 12

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-44/TSC-44 DIMENSIONS (CONTINUED) 5 LEGEND FOR TS-44/TSC-44/TS-44GP/TSC-44GP DIMENSIONS: A = 1/2” IPS incoming water connection, approximately 59-1/2” above the finished floor . Electric heat models only . B = 1/2” IPS[...]

  • Page 13

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-44/TSC-44 DIMENSIONS (CONTINUED) 6 NOTES CONCERNING THE TS-44/TSC-44 DIMENSIONS: 1. All dimensions are +/- 1/2” in the vertical due to adjustment of the bullet feet. 2. A minimum of 4” spacing is required between the un[...]

  • Page 14

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS 7 D A B C HEIGH T WITH THE DO OR OPEN IS 72". Add 3” to overall width to take into account the conduit on the back of the machine. 10” 5 3/4” 21” 25” 61 1/4” 34” 10”[...]

  • Page 15

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS (CONTINUED) 8 LEGEND FOR TS-66/TSC-66 (LEFT TO RIGHT) DIMENSIONS: A = Incoming electrical connection point, approximately 61-1/4” above the finished floor . Refer to machine data plate[...]

  • Page 16

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS 9 A B C D Add 3” to overall width to take into account the con- duit on the back of the machine. 10” 29 7/8” 22 ” 82 ” 3” 8” 53” 10 ” 66” 66” T ABLE TO T ABLE 61 1/[...]

  • Page 17

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS 10 LEGEND FOR TS-66/TSC-66 (RIGHT TO LEFT) DIMENSIONS: A = Incoming electrical connection point, approximately 61-1/4” above the finished floor . Refer to machine data plate for elec- [...]

  • Page 18

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION DISHT ABLE DIMENSIONS 11 “C” 8” 12 1/2” 4 1/2” 25” 8” T ABLE TO T ABLE 4” “B” “A” 10 1/2” 21” OPENING 4” wide x 16” long vent connection in splash shields. Shipped with cover plate. If required [...]

  • Page 19

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 12 NOTE: ALL DIMENSIONS ARE TYPICAL. 23” or 30” depending on the width of the side loader . CONVEYOR DISHW ASHER LENGTH 8” or 15” depending on the width of the side loader . 4 1/2[...]

  • Page 20

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 13 NOTE: ALL DIMENSIONS ARE TYPICAL. 14 1/2” 29” 8” or 15” depending on the width of the side loader . 23” or 30” depending on the width of the side loader . CONVEYOR DISHMACH[...]

  • Page 21

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (INST ALLED) DIMENSIONS 14 Refer to chart above. 34” 23” or 30” depending on the width of the side loader . 10” 4” 23” SIDE LOADER DIMENSIONS 30” SIDE LOADER DIMENSIONS MODEL TS/TSC 44” TS/TSC 66”[...]

  • Page 22

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SCRAP TROUGH DIMENSIONS 15 NOTE: DIMENSIONS ARE TYPICAL FOR BOTH ENDS. SCRAP TROUGH[...]

  • Page 23

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS 16 3 4 /" N P T Cou pling f or T em perature/Pressure Relie f V alve 30 / 1 2 " ( 775 mm) 24" (61 0 mm) INLET REAR VIEW OUTLET SI D E VI EW Electical con nection from [...]

  • Page 24

    17 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS[...]

  • Page 25

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS 18 VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there [...]

  • Page 26

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 19 ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFP A 70 (latest edition) an[...]

  • Page 27

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS INST ALLA TION INSTRUCTIONS (CONTINUED) 20 CHEMICAL FEEDER EQUIPMENT : Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party [...]

  • Page 28

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS DELIMING OPERA TIONS 21 DELIMING OPERA TIONS: In order to maintain the dishmachine at it s optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solutio[...]

  • Page 29

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CURT AIN INST ALLA TION DIAGRAMS 22 TS SERIES MACHINES 44 S 12" 66 L R LS S L L 19" 12" 12" 19" 19" 21" 19" 12" 12" 19" LL S S L R L Please refer to the chart f[...]

  • Page 30

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS SIDE LOADER INST ALLA TION & OPERA TION INSTRUCTIONS 23 This accessory assists in the delivery of a full dish rack from the break down (scrapping) t able to the dishmachine. It will con- vert the direction of tr[...]

  • Page 31

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 24 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS DISHMACHINE OPERA TING INSTRUCTIONS PREP ARA TION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP: T o energize[...]

  • Page 32

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 25 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a sou[...]

  • Page 33

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A 26 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS STRIKER PLA TE LIMIT SWITCH INST ALL TION INSTRUCTIONS TABLE LIM I T SWITCH THROUGH ROD HOLES TABLE SWITCH RO DS STRIKE PLAT E STRIKE PLATE BOLTS MOUNTING BOLTS TABLE BOTT OM 3.00 2.00 Ø0.7 5 Ø0.2 5 1.50 [...]

  • Page 34

    27 SECTION 3: PREVENT A TIVE MAINTENANCE[...]

  • Page 35

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 3: PREVENT A TIVE MAINTENANCE PREVENT A TIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator . However , this does not mean that some items will not wear out in time. Jackson highly[...]

  • Page 36

    29 SECTION 4: TROUBLESHOOTING[...]

  • Page 37

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 30 W ARNING: Inspection, testing and rep air of electrical equipment should only be performed by a qualified ser- vice technician. Many of the test s require that the unit have power to it and live electrical components be[...]

  • Page 38

    TS Series Conveyors T echnical Manual 7610-002-98-29 Issued: 02-15-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 31 Problem: Racks go through the machine, but result s are poor . 1. V erify that detergent is being dispensed into the machine at the appropriate quantities for the water volume. If not, get deter- gent to appropriate lev[...]