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Jet Tools CS-275 manual

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Table of contents for the manual

  • Page 1

    Opera ting Instructions and Parts M anual Manual Cold Sa ws Models CS -275, CS-3 15 model CS -315 shown WA LTER M EIER (Ma nufac t urin g), I nc. 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-414226 Ph.: 800-274-6848 Revi si on C 12 /2013 www.jet tool s.c o m Copyri ght © 2013 Walt er Me i er (M anuf acturi ng), I nc. This .pdf docu[...]

  • Page 2

    2 1.0 Warra nty and Service JET, W ilton and Power matic war rants e very product the y se ll again st manufacture rs’ defe cts. I f one of our tools needs se rv ice or repair, p l ease contact Te chni ca l Se r v ice by calling 1 -800-274 -6846, 8AM t o 5PM C ST , Monda y thr o ugh Fri day W arranty Pe riod The ge neral warranty las ts for the t[...]

  • Page 3

    3 2.0 Table of cont ents S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2  2.0 Table of contents ...................................................................................................................[...]

  • Page 4

    4 3.0 Saf ety w ar nings 1. Read and understand the entire own er’ s manu al bef ore attemptin g assembly or operation. 2. Read and understand the warnings posted o n the machin e and in this manual. Fai lu re to comply with all of thes e warnin g s may caus e ser io u s inj ur y. 3. Replace th e warning labels i f th ey become obscured or remove[...]

  • Page 5

    5 25. Do not make a cut wh ich ex c eeds the capacities of the cold saw as shown in the speci f i cat i ons section of thi s manual. 26. Use recommended access orie s ; im proper ac ce ssor ie s m a y be haz ar do us. 27. Main ta in tools wi th care. Keep blade s sharp and clean for the bes t a nd safest perform ance. Follow in str u ctions for lub[...]

  • Page 6

    6 5.0 Cold sa w features Figure 1 Miter c utting he a d The miter cutting head is the unit th at perform s the cut, and is pivoted dow n ward m anu a lly b y means of th e operat ing lever. The head is mounted to a cast iron base, an d co nsi sts of a blade support unit wi th gu ard , t ran s mis si on u ni t, an d mo tor . T h e depth of cu t is s[...]

  • Page 7

    7 6.0 Specifications M ode l nu mbe rs ......................................................................... CS-275 ..................................................... C S-275-1 Sto ck nu mbe rs ........................................................................... 414226 ........................................................ 414228 Bl[...]

  • Page 8

    8 7.0 Unpacking Op en sh i ppin g con tai n er , an d an y se con da ry boxes. Check for shipp in g damage; report any damage imm edi ately to your distributor a n d shippin g agent. Do n ot d iscard any shi ppi n g material until the Cold Saw is assembled and running properly. Com pare th e con te n ts of y our conta in er w i t h t he fo l lo win[...]

  • Page 9

    9 8.1 Opera ting lever Refer to Figure 3. 1. Remove th e hex nut an d screw from the h ole at the f ron t of the saw head (F i g u re 4). Th e s e faste n ers will n ot be use d ag ain unl ess th e mac h i n e needs to be t rans ported in the fut ure. 2. Insert the operating le ver in to t he t hreaded f ill h o l e. Rotate it a good di stance in t[...]

  • Page 10

    10 Figure 6 8.6 L e ngth s top Refer to Figure 7. 1. Screw the l ower rod into the threaded hole i n the base. Orient the rod so that the graduated scal e i s visi ble, a n d ti g h te n the hex nu t with a 19mm w ren c h to s ec u re. 2. Cal ibrate the l ength stop: Lower the bl ade, and l oos en th e kn obs on th e r od h o l der . Th en sli de t[...]

  • Page 11

    11 4. Switch th e lead s in t h e coolant pump j u n ct i on box, accordi n g to t he diagram in Fig u re 9. (A diagram is also incl u ded o n the cool ant pump.) Figure 9 5. The saw is now ready f or 230V operation . 9.4 Groun d in g instru ctio n s This machi n e m u st be gro un ded. In t h e event of a malf u n ction or breakdow n , grounding p[...]

  • Page 12

    12 10.4 Bla de repla cemen t Disconnect machine from the power source befor e changing saw blades. Failu re to comply may r esu lt i n serio u s i n jury ! To change the saw blade ( Figure 12) : 1. Dis connect machin e from pow er. 2. Clamp a piece of wood in t h e v i se, a n d lower th e blade upon it to prevent rotation. 3. Rel ease the linkage [...]

  • Page 13

    13 7. Pu ll the operati n g lever to bring dow n the blade into t h e work p iec e. You will manually control the speed of th e dow ns troke. 8. W hen th e cut is complete, releas e t he trigger and raise th e head. The spring will help ret u rn the h ead to u pward posi tio n. 9. Releas e the vise using the handwh eel, a n d remove the work piece.[...]

  • Page 14

    14 14.2 De termini ng p rop er t oot h pi tc h Proper tooth pitch depends o n : a) t he si z e of t he secti on; b) t he har dness of t he m ateri al; c) w all thickne ss . S olid sec tio n s ca ll f or blades with a coarse tooth p i tch, while small cr os s- sec tio ns r eq uir e blades with fin er teeth. This is be cause wh en cu tting wall s of [...]

  • Page 15

    15 14.7 Teeth shape “ C” TYPE SHARPENING (HZ) Coarse toothi n g w i t h roughing toot h raked on both sides and non-raked f inishin g toot h . T h e roug hin g tooth is about 0.3 mm h igh e r. Coarse toothing with roughi n g tooth and finishi n g tooth . Us ed i n saws w i th pitch greater t h an or equal to 5 mm f or cu tting ferro u s and non[...]

  • Page 16

    16 15.0 Troub lesho oting 15.1 Bla de and cutt ing problem s Pr oble m P roba b le Ca use Sol uti on Teeth break i ng Coolant flow proble m Ensure pr ope r coolant flow ; hose s unclogged; noz z les po i nt ed c or r ec tl y , et c. Ma k e su r e c o ol a nt t y p e i s sui tab le fo r the mach ine . Ma t eri al t o o h ar d Che ck the b l ade spee[...]

  • Page 17

    17 15.2 Mach in e fault an d oper ating problem s Pr oble m P roba b le Ca use Sol uti on Gre e n pi lo t la mp n o t lit whe n ON b utton pre sse d No inco m i ng powe r Che ck conne ctions a t machine and powe r sou r ce. Lamp f use or bu lb is ou t Re pl ace fuse/bu lb. Mot or will not turn E m ergency S t op engage d Rotate E m e rgency S t op [...]

  • Page 18

    18 16.1.1 CS-2 75 Cold Saw (M achin e A ssembly) – Exploded V iew[...]

  • Page 19

    19 16.1.2 CS-2 75 Cold Saw (M achin e Assembly ) – Parts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ................ CS275-1 .................... Lock Handl e ............................................................. .... .................................. 1 2 ................ CS275-2 .................... Lock Nut....................[...]

  • Page 20

    20 Ind ex No. Part No . Descrip t ion Siz e Qty 60 .............. BB-6205ZZ ................ Ball Beari n g ............................................................. 6205ZZ. ......................... 2 61 .............. CS275-61 .................. Ru bber Gas ket ......................................................... ......... ..............[...]

  • Page 21

    21 Ind ex No. Part No . Descrip t ion Siz e Qty 112 ............ TS-0680031 .............. Fl at W ash er ............................................................. 5/16” .... .......................... 2 113 ............ TS-1504031 .............. Socket Head Cap Screw .......................................... M8x 16 .............. ..........[...]

  • Page 22

    22 16.2.1 CS-3 15 Cold Saw (M achin e A ssembly) – Exploded V iew[...]

  • Page 23

    23 16.2.2 CS-3 15 Cold Saw (M achin e Assembly ) – Parts List Ind ex No. Part No . Descrip t ion Siz e Qty 1 ................ CS275-1 .................... Lock Handl e ............................................................. .... .................................. 1 2 ................ CS275-2 .................... Lock Nut....................[...]

  • Page 24

    24 Ind ex No. Part No . Descrip t ion Siz e Qty 61 .............. CS275-61 .................. Ru bber Gas ket ......................................................... ......... ............................. 1 62 .............. TS-1490031 .............. Hex C ap Sc rew ........................................................ M8 x 20 ...... ........[...]

  • Page 25

    25 Ind ex No. Part No . Descrip t ion Siz e Qty 118 ............ TS-1504031 .............. Socket Head Cap Screw .......................................... M8x 16 .............. ............. 2 119 ............ CS275-119 ................ O i l Sea l .................................................................... 35 x 47 x8 ....................[...]

  • Page 26

    26 16.3.1 CS-2 75 and CS-31 5 Col d Saws (St and A ssembly) – E xploded View 16.3.2 CS-2 75 and CS-31 5 Col d Saws (St and A ssembly) – P arts List Ind ex No. Part No . Descrip t ion Siz e Qty 201 ............ CS275-201 ................ Stan d ....................................................................... .... .........................[...]

  • Page 27

    27 17.0 Electri cal connections 17.1 Mode ls CS-275 and CS-315 (3 Ph ase) 3-Ph ase Only[...]

  • Page 28

    28 17.2 Mode l CS-275 (1 Phase) Sin gle Phase, 115/230V[...]

  • Page 29

    29 17.3 Mode l CS-315 (1 Phase) Sin gle Phase, 230V[...]

  • Page 30

    30 Thi s page intenti ona l l y lef t bl ank.[...]

  • Page 31

    31 Thi s page intenti ona l l y lef t bl ank.[...]

  • Page 32

    32 WA LT E R ME IER (M a nufac t urin g) Inc . 427 New Sanf or d Road LaVergne, T N 37086 Phone : 800-274-6848 ww w .j ettools .co m[...]