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A good user manual
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Table of contents for the manual
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Page 1
PORT ABLE FORCED AIR HEA TERS OWNER’S MANUAL J100ECA 100,000 BTU/Hr 100 SIDE PV 002 J150ECA 150,000 BTU/Hr 150 SIDE PV 004 IMPORTANT Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.[...]
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Page 2
2 Safety Information ......................................................................... 3 Product Identification .................................................................... 4 Unpacking ...................................................................................... 5 Assembly ..................................................[...]
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Page 3
3 SAFETY INFORMA TION ! W ARNINGS IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. • Use only kerosene or No. 1 fuel oil to avoid ris[...]
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Page 4
4 PRODUCT IDENTIFICA TION Lower Shell Hot Air Outlet Figure 1 - 100,000 BTU/Hr Model Fuel Cap Side Cover Power Cord Fuel Tank Fan Guard Upper Shell Fuel Cap Fan Guard Figure 2 - 150,000 BTU/Hr Model Hot Air Outlet Lower Shell Power Cord Air Filter End Cover Upper Shell Fuel Tank[...]
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Page 5
5 UNP ACKING 1. Remove all packing items applied to heater for shipment. 2. Remove all items from carton. 3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater. ASSEMBL Y These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping car[...]
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Page 6
6 THEOR Y OF OPERA TION The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fi ne mist of fuel is sprayed into the combustion chamber. The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. Th[...]
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Page 7
7 VENTILA TION OPERA TION ! W ARNING Follow the minimum fresh, outside air ventilation require- ments. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater. Provide a fresh air opening of at least three square feet (2800 square cm) for each[...]
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Page 8
8 ST ORAGE 1. Drain fuel tank. Note: Locate drain plug on underside of fuel tank. Remove drain plug to drain all fuel. Be sure all fuel is removed. 2. Replace drain plug. 3. Add one gallon (4 liters) of clean kerosene to fuel tank. 4. Attach fuel cap. 5. Move heater forwards and backwards to stir fuel. 6. Remove drain plug and drain fuel tank. Be s[...]
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Page 9
9 TROUBLE- SHOOTING ! W ARNING Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur. Heater burns, but creates puffs of smoke. Heater will not burn steady. Heater burns with odor. Heater smokes continuously. OBSERVED FAULT POSSIBLE CAUSE REMEDY A) Water in fuel B) Wrong fuel Wrong pump pressure[...]
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Page 10
10 150 SHELL REMOVAL EA/EB Euro PFA/P 054 SER VICE PROCEDURES ! W ARNING Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur. Upper Shell Removal 1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together. 2. Lift upper shell off[...]
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Page 11
11 Fuel Filter (100,000 BTU/Hr Model) 1. Remove side cover screws using 5/16" nut-driver. 2. Remove side cover. 3. Pull upper fuel line off fuel fi lter neck. 4. Carefully pry bushing, lower fuel line, and fuel fi lter out of fuel tank. 5. Wash fuel fi lter with clean fuel and replace in tank. 6. Attach upper fuel line to fuel fi lter neck[...]
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Page 12
12 Spark Plug 1. Remove upper shell (see page 10). 2. Remove fan (see page 17). 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Clean and regap spark plug electrodes as follows: .055" (1.4 mm) = 100,000 BTU/Hr model .075" (1.9 mm) = 150,000 BTU/Hr model 6. Install spar[...]
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Page 13
13 125 PRESSURE ADJUSTMENT Plu g Air Output, Air Intake, and Lint Filters 1. Remove upper shell (see page 10). 2. Remove fi lter end cover screws using 5/16" nut- driver. 3. Remove fi lter end cover. 4. Replace air output and lint fi lters. 5. Wash or replace air intake fi lter (see Preventative Maintenance Schedule, page 8). 6. Replace ?[...]
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Page 14
14 Nozzle (100,000 BTU/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 17). 3. Remove fuel and air line hoses from burner head. 4. Remove spark plug wire from spark plug. 5. Remove spark plug from burner head using 13/16" open-end wrench. 6. Remove three screws using 5/16" nut-driver and remove burner head from comb[...]
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Page 15
15 Nozzle (150,000 BTU/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 17). 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Loosen fl are nut using 3/4" open-end wrench. Push fuel tube down. 6. Remove air line hose from burner head. 7. Remove three s[...]
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Page 16
16 Pump Rotor (Procedure if rotor is binding) 1. Remove upper shell (see page 10). 2. Remove fi lter end cover screws using 5/16" nut- driver. 3. Remove fi lter end cover and air fi lters. 4. Remove pump plate screws using 5/16" nut- driver. 5. Remove pump plate. 6. Remove rotor, insert, and blades. 7. Check for debris in pump. If debr[...]
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Page 17
17 Fan IMPORTANT: Remove fan from motor shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch. 1. Remove upper shell (see page 10). 2. Use 1/8" Allen wrench to loosen setscrew which holds fan to motor shaft. 3. Slip fan off motor shaft. 4. Clean fan using a soft cloth moistened with kero[...]
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Page 18
18 WIRING DIAGRAM ACCESSOR Y Output Rating (BTU/Hr) 100,000 150,000 Fuel Use Only Kerosene or No. 1 Fuel Oil Fuel Tank Capacity (U.S. Gal./Liters) 9/34 13.5/51 Fuel Consumption (Gal. Per Hr./Liters Per Hr.) .74/2.8 1.10/4.16 Electric Requirements 120 volt/60 hertz 120 volt/60 hertz Amperage (Normal Run) 4.5 4.5 Hot Air Output (CFM/CMM) 480/13.6 648[...]
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Page 19
19 ASSEMBLY, EURO PFA/PV 018A 1 2 3 4 5 6 7 WHEELS AND HANDLES FOR 100,000 AND 150,000 BTU/Hr MODELS KEY PART PART 100,000 150,000 NO. NUMBER DESCRIPTION QTY. QTY. 1 HA2203 Handles 2 — HA2205 Handles — 2 2 M12345-33 Screw, #10-24 x 1 3/4" 8 8 3 M12342-3 Wheel Support Frame 1 — M12831-3 Wheel Support Frame — 1 4 NTC-3C Nut Torque, #10-2[...]
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Page 20
20 PFA/P 010 MOTOR & PUMP 100 EAI/EBI ILLUSTRA TED P ARTS BREAKDOWN 100,000 BTU/Hr Model 13-1 13-2 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-10 13-11 13-12 13-13 13-15 13-16 13-17 13-18 13-14 Motor and Pump Assembly BURNER HEAD 100 EAI/EBI PFA/P 022 8-2 8-6 8-5 8-4 8-3 8-1 Burner Head Assembly 8-7 1 2 3 8 9 10 11 12 13 14 15 16 17 19 20 25 28 27 29[...]
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Page 21
21 P ARTS LIST 100,000 BTU/Hr Model This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. KEY PART PART NO. NUMBER DESCRIPTION QTY. 1 098511-30 Upper Shell 1 2 M15823-27 Screw, #10-16 x 1[...]
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Page 22
22 BURNER HEAD 150 EAI/EBI PFA/P 028 ILLUSTRA TED P ARTS BREAKDOWN 150,000 BTU/Hr Model 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-17 22-18 8-7 8-6 8-5 8-4 8-3 8-2 8-1 Burner Head Assembly PFA/P 013 MOTOR & PUMP 150 EAI/EBI Motor and Pump Assembly 8-8 1 2 3 8 9 4 5 7 10 14 15 18 19 20 22 16 17 23 2[...]
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Page 23
23 This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. P ARTS LIST 150,000 BTU/Hr Model KEY PART PART NO. NUMBER DESCRIPTION QTY. KEY PART PART NO. NUMBER DESCRIPTION QTY. 1 098511-50 U[...]
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Page 24
24 Printed in U.S.A. 099661-01 Rev. B 8/91 W ARRANTY AND REP AIR SERVICE Contact the Spares and Service Division of: Ludlow Road, Knighton, Powys LD7 1LP Telephone: Knighton (0547) 528534 Telex: 35323[...]