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Table of contents for the manual
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Page 1
Operating Instructions and Parts Manual Woodworking Jointer Models: JJ-6CSX, JJ-6CSDX WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-708457DX Ph.: 800-274-6848 Revision A 04/05 www.wmhtoolgroup.com Copyright © WMH Tool Group This Manual is Bookmarked[...]
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Page 2
2 This manual has bee n prepared for the owner and operators of JJ-6CSX and JJ-6CSDX Woodworkin g Jointers. Its purpose, aside from machine ope ration, is to promote safety through the use of accepted correct operating and main tenance procedures. Com plete ly read the safety and maintenance instructions before operating or servicing the machine. T[...]
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Page 3
3 Table of Contents Warranty ....................................................................................................................... ................................. 2 Table of Contents .............................................................................................................. ............................ 3 Warni[...]
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Page 4
4 Warnings 1. Read and understand the entire o wner's manual before attemptin g assembly or operation. 2. Read and understand the warnings posted on the m a chine and in this manual. Failure to comply with all of these warnings may cause seri ous injury. 3. Replace the warning labels if they become obscu red or removed. 4. This Woodworking Joi[...]
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Page 5
5 20. Keep visitors a safe distance from the work are a. Keep children aw ay. 21. Make your workshop child proof with padlocks , master switches or by removing starter keys. 22. Give your work undivided attention. Looking a roun d, carrying on a conversation and “horse -play” are careless acts that can result in serious inj ury. 23. Maintain a [...]
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Page 6
6 39. Move the hands in an alternate motion from ba ck to front as the work continue s through the cut. Never pass the hands directly over the cutter knif e. As one hand approaches the knives remove it from the stock in an a rc motion and place it back on the stock in a position be yond the cutter knife (Fig. 2). 40. At all times hold the stock fir[...]
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Page 7
7 Introduction This manual is provided by WMH Tool Grou p covering the safe operation and maintena nce procedures for Models JJ-6CSX and JJ-6 CSDX Jointers. This manual contains in structions on installation, safety precautions, general o perating procedures, mainten ance instructions a nd parts breakd own. This machine has been designed and const[...]
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Page 8
8 Unpacking Open shipping container and che ck for shipping damage. Report any damage imm ediately to your distributor and shipping agent. Do not discard any shipping material until the Jointer is assembled and running properly. Shipping Contents Note: This unit is shipped in two ca rtons. Stand Carton 1 Stand with Motor 1 Stand Cover with Mounting[...]
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Page 9
9 Assembly Unpacking and Cleanup 1. Carefully finish removing all conte nts from both shipping cartons. Compare contents of the shipping cartons with the list of contents above. Place parts on a protected surfa ce. 2. Report any shipping damage to your local distributor. 3. Clean all rust protect ed surfaces (bed, fence, etc.) with kerosene or di e[...]
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Page 10
10 Installing Fence to Bed Referring to Figure 3: 1. Take the lock handl e (E), flat washer (F), an d lock nut (G) from the carton . 2. Place the fence assembly (A) onto the table (B). Be sure the key stock (D) on the bed line s up with the channel (C) in the fence casting. 3. Place the flat washer (F) on hole (H)*; insert the lock hand le (E) thro[...]
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Page 11
11 Installing Belt Guard Referring to Figure 6: 1. Place the belt guard (A) over the openin g in the stand. 2. Line u p the holes in the stand with the holes in the guard. 3. Attach the guard to the stand using four 1/4-20 x 1/2’ pan he ad machine screws (B) and four 1/4” flat washers (C). Installing Cutterhead Guard 1. Remove the screw from th[...]
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Page 12
Electrical Grounding Instructions This jointer must be grounded while in use to protect the operator from electric sho ck. In the event of a malfunction or br eakdown, grounding provides a path of least resistance fo r electric current to re duce the risk of ele ctric shock. This tool is equipped with an electric cord having an equipmen t-grounding[...]
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Page 13
13 Extension Cords Make sure your extension co rd is in good condition. When using a n extension cord, be sure to use one heavy enough to carry the current your machine will draw. An undersized cord will cau se a drop in the line voltage resulting in power lo ss and overheating. Table 1 show s the correct size to use depending on the cord length an[...]
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Page 14
14 Fence Stop Adjustments Periodic ally check the 90 ° and 45° b ackward (135°) tilt accuracy of the fence with an angle measuring device, su ch as an adjustable square or machinist’s pr otractor. 90º Fence Adjustment Referring to Figure 13: The 90º stop is controlled by the stop bolt (E) and the stop block (C). 1. Set the infeed table to ap[...]
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Page 15
15 Infeed Table Depth Stop Referring to Figure 17: The infeed table depth stop (A) limits the depth of a cut (set by adjusting t he infeed table handwheel) to a maximum depth of 1/8”. For normal operations, the depth of cut should never exceed 1/8", except for rabbetting operations. If a rabbeting operation is desired: 1. Lower the infeed ta[...]
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Page 16
16 Setting Cutterhead Knives (JJ-6CSX) Cutterhead knives are dangerously sharp! Us e extreme caution w hen inspecting, removing, sharpening or replacing knives into the cutterhe ad. Failure to comply may cause serious injury! 1. Carefully number each blade with a magic marker to make them ea sier to differentiate. 2. Rotate the cutterhead by turnin[...]
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Page 17
17 Replacing Knives (JJ-6CSX) Planer knives are dang erously sharp. Use extreme caution when inspecting, removing, sharpening, or replacing knives into the cutterhead. Failure to comply may cause serious injury. 1. Disconnect machine from t he power source. 2. Remove blade guard b y turning the knob (A, Fig. 23) clockwise while lifting up on blade [...]
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Page 18
18 Outfeed Table Adjustment When you receive the jointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before putting the jointer into operation. Adjust the height of the outfeed table as follows: 1. Disconnect jointer from p[...]
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Page 19
19 Setting Cutterhead Knives (JJ-6CSDX) Note : Before setting knives for model JJ-6CSDX Jointer, the Outfeed Table Adjustment shoul d be done to ensure the proper knife hei ght in relation to the outfeed table. Knives for the JJ-6CSDX cutterhead are adjusted by means of a cam. It is important to note that the entire adjustment is accomplished withi[...]
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Page 20
20 Replacing Knives (JJ-6CSDX) Planer knives are dang erously sharp. Use extreme caution when inspecting, removing, sharpening, or replacing kniv es. Failure to comply may cause serious injury. To remove and replace a knife (Refer to Figure 29): 1. Remove four gib screws (A) with a 4m m hex wrench. 2. Remove the gib (B) and knife (C). If the knife [...]
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Page 21
21 Determining Correct Table Height When you receive the jointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before putting the jointer into operation. The outfeed table and cutterh ead kniv es are correctly adjusted when a[...]
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Page 22
22 Operating Controls 1. Hand Wheel for Outfeed Table 2. Outfeed Table 3. Fence 4. Fence Adjustment Handle 5. Cutter Guard 6. Infeed Table 7. Hand Wheel for Infeed Table 8. On/Off Switch Operation Important : If you are inexperienced at jo inting, use scrap piec es of lumber to c heck setting s and get the feel of operations before attempting re gu[...]
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Page 23
23 Hand Placement Never pass hands directly over the cutterhead. At the start of the cut, the left hand holds the workpiece firmly against the infeed ta ble and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhea d (Figure 34). After the cut is unde r way, the new surface rests firmly on the outfeed table. [...]
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Page 24
24 Rabbeting A rabbet is a groove cut along the edge of a board. See Figure 37. The widt h and thickness of the wood to be rabbeted depends upo n the width and length of the rabbet. However, never ra bbet a piece of wood less than 12” long. Note: The knives must be extended beyond the cutterhead by 1/32”. See the Replacing Knives in Cutterhead [...]
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Page 25
25 Beveling To cut a bevel, lock the fence at the required angle and run the work piece across the knives while keeping it firmly against the fence and tables. Several passes may be nece ssary to achieve the desired result. Although the fence may be tilted in or out for a bevel cut, it is recommended for safety reasons th at the fence be tilted in [...]
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Page 26
26 Cutterhead Removal The entire cutterhead assembly may be removed for cleaning or for bearing and blade replacement. Some woodworkers keep a sp are cutterhead with replacement blades should the original cutterhea d have to be repaired. Blades in the cutterhead ar e sharp! Use extreme caution when handling the removal of the cutterhead. Failure to[...]
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Page 27
27 13. To re-install the cutterhead, reverse the above steps. Note: Make sure that the f ence base casting is level with the Outfeed table when securing. Lubrication Use a good grade of light grease on t he steel adjusting screws located in the raising and lowering mechanisms of the work table s. Occasionally, apply a few drops of light mac[...]
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Page 28
28 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy No incoming power. Verify unit is connected to power, on- button is pushed in completely, and stop-button is disengaged. See page 24. Building circuit breaker trips or fuse blows. Verify that jointer is on a circuit of correct size. If circuit s ize is correct, ther[...]
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Page 29
29 Trouble Probable Cause Remedy Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. On/off switch failure. If the on/off switch is suspect, you have two options: Have a qualified electrician test the switch for function, or purchase a new on/off switch and establish if that was the problem on change out. Optional Acc[...]
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Page 30
30 Fence – Parts All Models Index No. Part No. Description Size Qty. ................. JEJ-FW .................... Fence Asse mbly Complete (JJ-6CSX) ................ ................................... .1 ................. JJ6CSDX-FAC ......... Fence Ass embly Complete (J J-6CSDX).............. .................................... 1 1 ..........[...]
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Page 31
31 Fence – Assembly All Models[...]
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Page 32
32 Stand – Parts All Models Index No. Part No. Description Size Qty. 1 ............... JI-Y01W ................... Stand Body........................................................... ................ .................... 1 2 ............... JI-Y01AW ................. Acc ess Cover ....................................................... ........[...]
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Page 33
33 Stand – Parts and Assembly All Models 45 ............. TS-0561031 ............. He x Nut ................................................................ 3/8”-16........... .............. 1 46 ............. JC-M05 .................... Door Latch............................................................ ................ ....................[...]
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Page 34
34 Bed – Parts All Models Index No. Part No. Description Size Qty. 1 ............... JI-T01W ................... Base ..................................................................... ............ ........................ 1 2 ............... JI-T02W ................... Front Table (JJ-6CSX) ......................................... ..........[...]
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Page 35
35 54 ............. 5F-H051 ................... Rivet ..................................................................... .................................... 6 55 ............. TS-0207021 ............. Socket Head Cap Screw (JJ-6CSDX) ................. 1/4”-20x1/2” ................ 1[...]
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Page 36
36 Cutterhead – Parts and Assembly JJ-6CSX Index No. Part No. Description Size Qty. ................. JEE-C01A ................ Cutterhead Assemb ly (Index #s 1-14) ................. .................................. .. 1 1 ............... JC-C06 ..................... Hex Sc rew ............................................................ ......[...]
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Page 37
37 Cutterhead – Parts and Assembly JJ-6CSDX Index No. Part No. Description Size Qty. ................. JJ6CSDX-CA ........... Cutterhead Assemb ly (Index #s 1-15) ................. .................................... 1 1 ............... JJ6CSDX-101 .......... Special Butto n Head Socket Screw ..................... ...............................[...]
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Page 38
38 Wiring Diagram – All Models WHI TE BLACK BLACK WHI TE GREEN GREEN GROUND 300MFD 125 VAC ELECTRICAL SCHEMATIC - 115V RED YELLOW BLACK WHITE BLACK WH ITE GREEN GREEN ELECTRICAL SCHEMATIC - 230V GROUND BLACK WHI TE GREEN BLACK WH ITE GREEN WH I TE BLACK WHI TE RED YELLOW BLACK 300MFD 125 VAC START STOP STOP START[...]
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Page 39
39 Notes[...]
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Page 40
40 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.co m[...]