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John Deere 544J manual

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Table of contents for the manual

  • Page 1

    J 125–180 NET HORSEPOWER 444J | 544J | 624J LO ADERS Z-BAR LINKAGE Ve rtis QCA 1300 19th Street, Suite 200 East Moline, IL 61244 Cyan Magenta Ye l l ow Black DKAJULDR Page 1 DKAJULDR_ADV 10/24/06 10:44 AM Page 1[...]

  • Page 2

    J LO ADERS 444J | 544J | 624J Whether you’re shuttling sand, stockpiling silage, placing pallets, or loading out trucks — the J-Series Loaders will put you at the top of your game. Each comes loaded with production boosting advantages such as a state- of-the-art multifunction monitor with advanced diagnostics, durable solid-state electrical dis[...]

  • Page 3

    Refined PowerT ech ™ diesels deliver an impressive torque rise of 37, 41, and 54 percent in the 444J, 544J, and 624J, respectively . 444J, 544J, and 624J ride on a wider stance, providing additional lateral stability for handling heavy loads and work on rough terrain. Extended service inter vals and larger fuel tanks help maximize uptime. Same-si[...]

  • Page 4

    Conveniently positioned switch module helps reduce operator fatigue with clearly visible backlit and sealed controls. Standard air -ride armchair seat adjusts multiple ways for extra comfort. Eleven automotive-style louvers including two directed at the pedals and independently adjustable defrosters provide effective airflow to help keep the glass [...]

  • Page 5

    Har d work never felt this easy . Har d work never felt this easy . Har d work never felt this easy . F rom the convenient controls that customize machine operation, to the comfortable, fully adjustable air -ride armchair seat, the J-Series L oaders have ever ything your operators need to do their best. All-around visibility is unobstructed, and an[...]

  • Page 6

    W ant to increase productivity? Choose the J-Series Loaders. It’ s not just their impressive torque reserves and Power Bulge advanta ge that make them such po werful performers. Excava tor -style hydraulics sense the load and deliver the power needed for smooth boom and bucket functions and fast work c ycles. Y ou won’t find a smoother shifting[...]

  • Page 7

    Since the hydraulic system provides only the power required, there’s no wasted horsepower or fuel. Responsive steering and full 80-degree articulation increase maneuverability in tight quarters — for fast cycle times and fewer “three-point” turns. Smart-shift technology ensures that gear changes are smooth as silk regardless of whether the [...]

  • Page 8

    1. Electrical distribution center utilizes highly reliable circuit-board technology and solid-state switches, eliminating numerous wiring harnesses, fuses, relays, and connectors. 2. Optional reversible fan automatically reverses every 30 minutes, ejecting debris from the radiator and coolers for more uptime and productivity . Or just hit a button [...]

  • Page 9

    P AGES 8–9 If you’re looking for a highly dependable worker , put a 444J, 544J, or 624J on the payroll. All three come equipped with advantages tha t help them survive, even thrive, in a hostile world. New features such as a solid-sta te electrical distribution center , highly efficient Quad-Cool system, and extended ser vice intervals all help[...]

  • Page 10

    P AGES 10–1 1 Who says you have to “settle” for a loader with the wrong axles, boom, bucket, or whatever? The 444J, 544J, and 624J are available with a wide variety of factor y- or field-installed options to fit a wide variety of work. So you can equip a loader with the features, tools, and a ttach- ments you need to maximize your efforts. Bu[...]

  • Page 11

    1. Equip your loader with the bucket teeth or edges that best suit your application. Easy- digging Fanggs ™ teeth, interchangeable JAGZ ™ edges, and special-duty Guardian Poly-Edges all deliver superior life and a host of other advantages for a wide variety of work. 2. Choose either single-lever joystick or two- lever fingertip control. Add up [...]

  • Page 12

    Hydraulically driven fan runs only as needed — for efficient cooling and reduced fuel consumption. Optional reversing fan automatically back-blows every 30 minutes to help keep cooler cores clean. Or hit the button to choose your own cleaning cycles. All daily service points including fuel are on the left side for quick and convenient ground-leve[...]

  • Page 13

    P AGES 12–13 1 2 5 3 4 We made ourselves even mor e accessible . When it comes to helping you control daily operating costs, we’re open to new ideas — and these loaders are packed with them. T ake the Quad-Cool system, for example. It places major coolers in a unique boxed configuration tha t eliminates stacked coolers, for unsurpassed access[...]

  • Page 14

    P AGES 14–15 Specifications Specifications Specifications Engine 444J T ype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech TM 4045H; certified to EP A Tier 2 emissions Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves Per Cylinder . . . . . . . . . . . . . . . . . . .[...]

  • Page 15

    Refill Capacities (U.S.) (continued) 444J Differential (each axle) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 qt. (17 L) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 qt. (17 L) Loader Hydraulic Reservoir and Filters . . . . . . . . . . 25.5 gal. (96.5 L) Wet-Disc Parking Brake . . . . . . . .[...]

  • Page 16

    Dimensions with Quick- Coupler and Bucket 444J Standard Z-Bar High-Lift Z-Bar A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 17) (see pa ge 18) B Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 17) (see page 18) C Maximum Digging Depth . . . . . . . . . . . . . . . . . . 3.9 in. (99 mm) 4.7 in.[...]

  • Page 17

    Standard Z-Bar Information with Pin-On-T ype Bucket 444J General Purpose General Purpose General Purpose Bucket T ype/Size w/Bolt-On Edge w/Bolt-On Edge w/T eeth and Segments Capacity , Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m 3 ) 2.0 cu. yd. (1.5 m 3 ) 2.0 cu. yd. (1.5 m 3 ) Capacity , Struck SAE . . . . . . . . . . . . [...]

  • Page 18

    P AGES 18–19 Standard Z-Bar Information with Quick-Coupler and Construction Fork 444J T ine Length 48 in. (1220 mm) 60 in. (1525 mm) Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 24 ft. 4 in. (7407 mm) 25 ft. 4 in. (7710 mm) T ipping Load, Straight (fork level, load centered forward 24 in. [610 mm] on 48-in. [1220 mm] tine and [...]

  • Page 19

    This High-Lift Z-Bar Information with Quick-Coupler and Bucket 444J General Purpose General Purpose Bucket T ype/Size w/Bolt-On Edge w/Bolt-On Edge Capacity , Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m 3 ) 2.0 cu. yd. (1.5 m 3 ) Capacity , Struck SAE . . . . . . . . . . . . . . . . . . . . 2.1 cu. yd. (1.6 m 3 ) 1.6 cu. yd.[...]

  • Page 20

    P AGES 20–21 Specifications Specifications Specifications Engine 544J T ype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech 6068H; certified to EPA Tier 2 emissions Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 21

    Refill Capacities (U.S.) (continued) 544J Differential (each axle) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 qt. (18 L) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 qt. (18 L) Loader Hydraulic Reservoir and Filters . . . . . . . . . . 25.5 gal. (96.5 L) Wet-Disc Parking Brake . . . . . . . .[...]

  • Page 22

    P AGES 22–23 Dimensions with Quick- Coupler and Bucket 544J Standard Z-Bar High-Lift Z-Bar A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 23) (see pa ge 24) B Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 23) (see page 24) C Maximum Digging Depth . . . . . . . . . . . . . . . . . . 5.5 in. [...]

  • Page 23

    Standard Z-Bar Information with Pin-On-T ype Bucket 544J Narrow General Wide General Purpose General Purpose General Purpose w/ Bucket T ype/Size Purpose w/Bolt-On Edge w/Bolt-On Edge w/Bolt-On Edge T eeth and Segments Capacity , Heaped SAE . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m 3 ) 3.0 cu. yd. (2.3 m 3 ) 2.5 cu. yd. (1.9 m 3 ) 2.[...]

  • Page 24

    P AGES 24–25 Standard Z-Bar Information with Quick-Coupler and Construction Fork 544J T ine Length 48 in. (1220 mm) 60 in. (1525 mm) Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 25 ft. 7 in. (7802 mm) 26 ft. 7 in. (8106 mm) T ipping Load, Straight (fork level, load centered forward 24 in. [610 mm] on 48-in. [1220 mm] tine and [...]

  • Page 25

    This High-Lift Z-Bar Information with Quick-Coupler and Bucket 544J General Purpose General Purpose Bucket T ype/Size w/Bolt-On Edge w/Bolt-On Edge Capacity , Heaped SAE . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m 3 ) 2.5 cu. yd. (1.9 m 3 ) Capacity , Struck SAE . . . . . . . . . . . . . . . . . . . . 2.6 cu. yd. (2.0 m 3 ) 2.1 cu. yd.[...]

  • Page 26

    P AGES 26–27 Specifications Specifications Specifications Engine 624J T ype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerT ech 6068H; certified to EPA Tier 2 emissions Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 27

    Refill Capacities (U.S.) (continued) 624J Differential (each axle) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 qt. (24.5 L) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 qt. (20 L) Loader Hydraulic Reservoir and Filters . . . . . . . . . . 31.5 gal. (119 L) Wet-Disc Parking Brake . . . . . . . [...]

  • Page 28

    P AGES 28–29 Dimensions with Quick- Coupler and Bucket 624J Standard Z-Bar High-Lift Z-Bar A Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 29) (see pa ge 31) B Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 29) (see page 31) C Maximum Digging Depth . . . . . . . . . . . . . . . . . . 6.5 in. [...]

  • Page 29

    Standard Z-Bar Information with Pin-On-T ype Bucket 624J General Purpose General Purpose General Purpose w/ Bucket T ype/Size w/Bolt-On Edge w/Bolt-On Edge T eeth and Segments Capacity , Heaped SAE . . . . . . . . . . . . . . . . . . . 3.5 cu. yd. (2.7 m 3 ) 3.0 cu. yd. (2.3 m 3 ) 3.0 cu. yd. (2.3 m 3 ) Capacity , Struck SAE . . . . . . . . . . . .[...]

  • Page 30

    P AGES 30–31 Standard Z-Bar Information with Quick-Coupler and Construction Fork 624J T ine Length 48 in. (1220 mm) 60 in. (1525 mm) Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 26 ft. 2 in. (7967 mm) 27 ft. 2 in. (8270 mm) T ipping Load, Straight (fork level, load centered forward 24 in. [610 mm] on 48-in. [1220 mm] tine and [...]

  • Page 31

    This High-Lift Z-Bar Information with Quick-Coupler and Bucket 624J General Purpose General Purpose Bucket T ype/Size w/Bolt-On Edge w/Bolt-On Edge Capacity , Heaped SAE . . . . . . . . . . . . . . . . . . . 3.5 cu. yd. (2.7 m 3 ) 3.0 cu. yd. (2.3 m 3 ) Capacity , Struck SAE . . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m 3 ) 2.5 cu. yd.[...]

  • Page 32

    Net engine power is with standard equipment including air c leaner , exhaust system, alternator , and cooling fan, at standard conditions per SAE J1349 and DIN 70 020, using No. 2-D fuel at 35 API gravity . No derating is required up to 5,000-ft. (1525 m) altitude for the 444J and the 544J and up to 10,000-ft. (3050 m) altitude for the 624J. Gross [...]