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John Deere BZ100157 manual

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Table of contents for the manual

  • Page 1

    GreenStar Equipment for 7000 Series Forage Harvesters BZ13788, BZ100157 INSTALLATION INSTRUCTIONS GreenStar Equipment for 7000 Series Forage Harvesters (BZ13788, BZ100157) Z103757 13DEC06 (ENGLISCH) 7000 Series Forage Harvesters John Deere Werke Zweibru ¨ cken Z103757 (13DEC06) COPYRIGHT  2006 DEERE & COMPANY European Office Mannheim All ri[...]

  • Page 2

    [...]

  • Page 3

    Installation Instructions OUZXMAG,0002081 –19–03AUG05–1/1 Contents of Bundle BZ13788 ZX1037465 –UN–13SEP05 A—Z73362 Plate (1x) D—AZ59199 Job computer (1x) G—AZ101120 Wiring harness J—PF80209 Bracket (1x) B—Z72204 Plate (1x) E—H204964 Decal (1x) (1x) K—AZ71569 Connector (1x) C—AZ57754 Holder (1x) F—N302284 Decal (1x) H—[...]

  • Page 4

    Installation Instructions OUCC002,00021C8 –19–26SEP06–1/1 Contents of Bundle BZ100157 ZX1039590 A B D C E ZX1039590 –UN–06SEP06 A—Z102720 Support (1x) C—AZ102637 Cover Plate D—Z102760 Fixing Plate (1x) E—AZ102820 Sensor Support B—Z101939 Shield (1x) (1x) NOTE: The bundle contains a hardware bag including (7x) 14M7298 M8 flange n[...]

  • Page 5

    Installation Instructions OUCC002,000233A –19–31JUL06–1/1 Contents of Bundle BZ100157—Continued ZX1039634 –UN–31JUL06 A—Z103667 Bracket (2x) B—Z103666 Template (1x) C—19M7865 Cap Screw M8X16 D—14M7298 Flange Nut M8 (4x) (4x) Z103757 (13DEC06) 3 Installation Instructions 011507 PN=5[...]

  • Page 6

    Installation Instructions OUCC002,00021C9 –19–04AUG06–1/1 Parts to Order ZX1039591 B A C ZX1039591 –UN–12JUL06 A—BZ100165 NIR Sensor (1x) B—AZ101740 Wear Plate for C—Z101953 Wear Plate for Flat High arc Spout (1x) Spout (1x) To complete the bundle BZ100157 installation the parts or bundles above illustrated must be ordered separatel[...]

  • Page 7

    Installation Instructions OUCC002,0002373 –19–06SEP06–1/1 Mount and Dismount Safely With the Moisture Sensor ZX1039921 –UN–06SEP06 Hold handrail with one hand and carry the moisture sensor with the other. OUCC002,0002374 –19–06SEP06–1/1 Maintain Stability ZX1039668 ZX1039668 –UN–29AUG06 Keep work surfaces dry and clean. Maintain[...]

  • Page 8

    Installation Instructions OUCC002,000233C –19–12OCT06–1/2 Modify High Arc Spout ZX1039636 –UN–12JUL06 ZX1039637 –UN–12JUL06 ZX1039638 –UN–12JUL06 ZX1039639 –UN–12JUL06 ZX1039640 –UN–12JUL06 A—Fixing Screws B—Fixing Screws C—Template Z103666 D—Area to Cut E—Drilling Holes F—Brackets Z103667 On machines with old [...]

  • Page 9

    Installation Instructions OUCC002,000233C –19–12OCT06–2/2 IMPORTANT: Grind weld at top of brackets Z103667 (F) so that weld surface is flush with the bracket surface. 6. Cut out previously marked area (D). Z103757 (13DEC06) 7 Installation Instructions 011507 PN=9[...]

  • Page 10

    Installation Instructions OUCC002,00021CE –19–12OCT06–1/1 Replace Spout Wear Plate ZX1039595 A B ZX1039595 –UN–10APR06 ZX1039594 C ZX1039594 –UN–10APR06 A—Wear plate—AZ101740—High arc spout B—Wear plate—Z101953—Flat spout C—Part to remove Using original hardware, install wear plate AZ101740 (A) on high arc type spout or [...]

  • Page 11

    Installation Instructions OUCC002,00021CD –19–18NOV06–1/4 Install NIR Sensor BZ100165 ZX1039596 –UN–10APR06 ZX1039597 –UN–10APR06 ZX1039598 –UN–26SEP06 A—NIR sensor—BZ100165 B—Shield—Z101939 C—Flange screws M8X16 D—Support Z101720 E—Flange screws M8X35 F—Flange nut G—Sealing ring—Z101944 H—Support—AZ102820 [...]

  • Page 12

    Installation Instructions OUCC002,00021CD –19–18NOV06–2/4 ZX1039599 –UN–10APR06 ZX1040034 –UN–18NOV06 A—Sensor assembly B—Support—AZ102820 C—Flange screws M8X25 D—Washers 8.4X24X2 E—Self-locking nuts F—Wave length standard G—Cover 6. Attach sensor assembly (A) to support AZ102820 (B) using two flange screws M8X25 (C), [...]

  • Page 13

    Installation Instructions OUCC002,00021CD –19–18NOV06–3/4 NOTE: Do not disconnect sensor (A) from machine wiring harness until sensor shuts down completely. Before disconnecting sensor turn forage harvester ignition off. Wait at least 30 seconds before disconnecting the sensor. Continued on next page Z103757 (13DEC06) 11 Installation Instruct[...]

  • Page 14

    Installation Instructions OUCC002,00021CD –19–18NOV06–4/4 ZX1039600 F E F E A D C B ZX1039600 –UN–10APR06 A—Adapter glass C—Front point setting E—Flange screw F—Flange nut B—Wear plate D—Rear point setting 7. Place sensor into working position but do not latch it. Adjust sensor assembly position so that tip of adapter glass (A[...]

  • Page 15

    Installation Instructions OUZXMAG,0001BEF –19–13NOV03–1/3 Install Feed Roll Potentiometer AZ63280 ZX1034539 –UN–16NOV03 A—Feed roll spring B—Eye-bolt C—Plate Z72204 D—Holder AZ57754 Install Upper Plate Z72204 and Holder AZ57754 1. Remove right-hand feed roll spring (A) by loosening eye-bolt (B). 2. Install plate Z72204 (C) and hol[...]

  • Page 16

    Installation Instructions OUZXMAG,0001BEF –19–13NOV03–2/3 ZX1034541 –UN–18NOV03 ZX1031222 –UN–02NOV02 A—Cutterhead frame B—75 mm (2.95 in.) C—34 mm (1.34 in.) D—Plate Z73362 E—Cap screws M8x40 F—15 mm (0.59 in.) Install Lower Plate Z73362 1. Drill two 9 mm (0.35 in.) diameter holes on cutterhead frame (A) as shown. 2. Inst[...]

  • Page 17

    Installation Instructions OUZXMAG,0001BEF –19–13NOV03–3/3 ZX1034542 –UN–16NOV03 A—Potentiometer AZ63280 B—Plate Z72204 C—Plate Z73362 D—Screws M12x35 E—Connector Install Feed Roll Potentiometer AZ63280 1. Install potentiometer AZ63280 (A) between plate Z72204 (B) and plate Z73362 (C) with screws (D) M12x35, flange nuts and lock [...]

  • Page 18

    Installation Instructions OUCC002,00021CA –19–18NOV06–1/8 Install Job Computer AZ59199 and Wiring Harness AZ101120 ZX1037466 –UN–13SEP05 ZX1037467 –UN–13SEP05 ZX1037468 –UN–13SEP05 ZX1037469 –UN–13SEP05 A—Job computer AZ59199 B—Screws M8x60 C—Main connector D—Wiring harness AZ101120 E—A7 CAN bus terminator F—Connec[...]

  • Page 19

    Installation Instructions OUCC002,00021CA –19–18NOV06–2/8 X30 Connector AZ71569 Pin Connections Pin Number Wire Pin #1 .......................................... 584 Pin #2 .......................................... 586 Pin #3 .......................................... 585 Pin #4 .......................................... 571 Pin #5 .........[...]

  • Page 20

    Installation Instructions OUCC002,00021CA –19–18NOV06–4/8 ZX1037472 –UN–13SEP05 A—Inoculant dosing device B—NIR sensor connector C—Wiring harness AZ101120 D—Connection box connector 7. Using above illustration, route connectors (A) and (B) of wiring harness AZ101120 (C) underneath the connection box (D), alongside the left-hand si[...]

  • Page 21

    Installation Instructions OUCC002,00021CA –19–18NOV06–5/8 IMPORTANT: Route wiring harness AZ101120 (C) alongside machine wiring harness and secure with tie bands. NOTE: Connector (A) shall be used for inoculant dosing device connection. Connector (B) shall be stored in a safe place if NIR sensor is not installed on spout. NOTE: Use the existi[...]

  • Page 22

    Installation Instructions OUCC002,00021CA –19–18NOV06–8/8 ZX1037998 –UN–13SEP05 ZX1039592 –UN–10APR06 A—NIR sensor connector B—Spout motor C—Spout wiring harness D—NIR sensor—BZ100165 E—Latch (3 used) 11. In Case Bundles BZ100157 and BZ100165 are Installed on Spout: Route NIR sensor connector (A) to the right-hand side of [...]

  • Page 23

    Installation Instructions OUZXMAG,00020A0 –19–13SEP05–1/1 Connecting Inoculant Dosing Device ZX1037996 –UN–13SEP05 A—Connector for inoculant dosing device To enable the dosing device system, the connector (A) MUST be connected to the relevant connector of inoculant dosing device control unit in the following manner (refer to table for c[...]

  • Page 24

    Installation Instructions OUZXMAG,0001BF0 –19–16NOV03–1/1 Install Bracket PF80209 in Cab ZX1034544 –UN–16NOV03 ZX1034545 –UN–16NOV03 A—Bracket PF80209 B—Screws C—Cab roof trim D—Monitor wiring harness 1. Install monitor bracket PF80209 (A) on right-hand corner post as shown using corner post fixing screws (B). 2. Pull down cab[...]

  • Page 25

    Installation Instructions OUZXMAG,00020A1 –19–14SEP05–1/1 Attach GreenStar Decals ZX1031229 –UN–02NOV02 ZX1031230 –UN–02NOV02 A—Decal H204964 B—Decal N302284 C—Display • Attach decal H204964 (A) to left hand side of the harvester as indicated. • Attach decal N302284 (B) as indicated in front of the display (C), on inside of [...]

  • Page 26

    Installation Instructions OUZXMAG,0002083 –19–04AUG05–1/2 Load Software Load Display Software To load new software: 1. Install PC Card containing NEW software in card slot A of mapping processor. 2. Turn ignition key to RUN position. 3. Press “ INFO ” key to enter INFO mode. 4. Press key B in “INFO” to select “ Keycard ”. 5. Press[...]

  • Page 27

    Installation Instructions OUZXMAG,0002083 –19–04AUG05–2/2 3. Press “ INFO ” key to enter INFO mode. 4. Press key B in “INFO” to select “ Keycard ”. 5. Press key A to select “ Devices on CAN Bus ”. Actual Version Display Software and Version Harvest Mon are then displayed. 6. Press key G once to go back. 7. Press key C to selec[...]

  • Page 28

    Installation Instructions OUZXMAG,0001BF6 –19–18NOV03–1/2 Check Yield Monitoring Functionality Calibrate Mass-Flow Sensor 1. Turn ignition key to RUN position. 2. Press “ SETUP ” key to enter SETUP mode. 3. Press key C in “SETUP” to select “ GreenStar Display ”. 4. Select your native language and units then press key G once to go [...]

  • Page 29

    Installation Instructions OUZXMAG,0001BF6 –19–18NOV03–2/2 6. Press key C to select “ SPFH Network ” and check communication between SPFH and Harvest Monitor. 7. Press RUN key. OUZXMAG,0002084 –19–04AUG05–1/1 Check Inoculant Dosing Functionality ZX1035268 –UN–26JUL04 1. Turn ignition key to start harvester engine. 2. Press “ SE[...]

  • Page 30

    Installation Instructions OUCC002,00021CF –19–18JUL06–1/1 Use of Cover Plate AZ102637 ZX1039593 –UN–10APR06 A—Cover Plate—AZ102637 In case the spout is operated without the NIR sensor it is necessary to install cover plate AZ102637 (A) to close opening in wear plate AZ101740 or Z101953. NOTE: The illustration shows the cover plate AZ1[...]