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John Deere OMG X23532 J0 manual

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Table of contents for the manual

  • Page 1

    OMGX235 32 J0 JOHN DEER E WORLD WIDE C O MMERCIAL & CONSUMER EQUI PMENT DIVIS ION GX235 32 J0 John Deere T ractors 100 Series OPERA T OR’S MANU AL North American V e r sion Lit ho in U .S .A.[...]

  • Page 2

    Origina l Inst r uction All information , illustrations an d speci f ic at i o ns in this manual ar e base d on the la test information at the time o f publ icati on. The r ight is r eserved to make change s at any tim e without notice. COPY RIGHT© 2010 De ere & Co. John Dee re W orld wide Comm er cial and Consum er Equi pment Divi sion All ri[...]

  • Page 3

    Product Identification - 2 PR ODUCT I DENTIFI CATION ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ DEALER NAME: ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ DEALER PHONE: ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ PR ODUCT IDE NT IFICA TION NUMBER: __ __ __ _ _ __ __ __ _ _ __ _ _ _ _ __ __ _ _ __ __ __ ENGINE S ERIAL NU[...]

  • Page 4

    Saf e t y Labels - 3 SAFE TY LABE LS Sa fety L abe ls S afet y L abe l Loc atio n MX 4649 0 Pictu re N ote: Use labe l numb er lis ted in table b e low to l oc a te com plete text of s afety label m essag e following this illustr atio n. A- W ARNING GX22477 B - DANG ER/C A UTI ON M128 699 C- W ARNING MX 4878 D- D ANG ER M1 18610 E - W ARNING GX2262[...]

  • Page 5

    Saf e t y Labels - 4 SAFE TY LABE LS Und erstand ing Th e M achine Safety Label s Th e ma chin e safety labe ls s hown in thi s sect io n are p lace d in i mpo r t ant a rea s on you r mach in e to dr a w at tent ion to pote ntial s afety haz ards. On y ou r machine safety l abels, t h e words DANG ER, W ARNING, and CA UTION a re used wit h this sa[...]

  • Page 6

    S afety - 5 SAFE TY • S hie ld e yes , e xplo si ve g ase s can ca us e bl in dness or in ju ry . • No sp arks , flam es, sm oking. • S ulf uric aci d can ca use b l indn es s or se v ere b urns. • F lush e yes imme diat ely wit h wate r . G et me dica l hel p f ast . • Kee p out of re ach of chil dren. • Do not tip. • K e ep ven t c [...]

  • Page 7

    S afety - 6 SAFE TY • U se e x tr a car e whe n load ing o r unl oa ding the ma ch ine in to a t ra il er or tr uc k. • Always wear safety goggl es or s af ety gla s ses with side s hields when oper atin g mac hine. • D ata indi ca tes op er ator s 60 y ea rs an d abo v e ar e in v olv e d in a l arge percen t age of riding m o wer-relate d i[...]

  • Page 8

    S afety - 7 SAFE TY mac hine. • T rag ic a ccid ents wi th ch ildre n ca n oc cur if th e op erator is not a ler t t o th e pr esenc e o f chi ld ren , esp ecia ll y wh en a c hi ld ap pro aches a ma chin e fr om behi nd . B ef or e and whi le ba cking up, sto p mower blade s and lo ok dow n and behi nd the m ach ine caref ully , es pec ially for[...]

  • Page 9

    S afety - 8 SAFE TY • Kee p all nuts and bolts tig ht, es pec ially blad e atta chm ent bolts, to be s ure the eq uipme nt is in saf e wo rk ing co nd iti on. • Nev e r ta mper with saf e ty de vi ce s. Ch ec k th eir pro per o per ati on r egul arly . • Keep machin e f ree of gr ass, le a ve s or ot her debr is buil d-up. Cl ean u p oil or f[...]

  • Page 10

    As semb ly - 9 ASSEMBLY port abl e cont ai ner , rat her t han f rom a fuel dis pens er no zzl e. • Keep t he noz zle in cont a c t with the r im of t he fu e l tank o r con tainer open in g at a ll tim es u ntil the fuel ing i s co mple te. D o not use a noz zle lock- open devic e. • Never overf ill fuel tank . Rep lace fu el tank cap a nd ti [...]

  • Page 11

    Assemb ly - 10 ASSEMBLY Check Machin e Safety System P erfor m sa f ety s y stem check to m ake sur e the electro nic sa f ety inte rlock ci rcuit is f unct ionin g prope rl y . P er f or m al l te sts. (S ee T estin g Safet y Syst e m in the O PERA T ING s ection.) Break In Electric Engagemen t Clutch (If Equipped) 1. Star t engi ne a nd m ov e m [...]

  • Page 12

    Operating Controls - 11 OPERATI NG CONTR OLS Oper ating Cont rols Oper ator Station C ontrols (D100) MX 4648 1 A G F J C D B K I H E AB r a k e / C l u t c h P e d a l B Park B rake Lock Lever C T hrottl e/ Choke L ev er D Revers e I mplem ent Opt ion (RIO) Sw itch E S e rvice Re mind er/ Hou r Met er FK e y S w i t c h G Att achme nt E ngag ement [...]

  • Page 13

    Operating Controls - 12 OPERATI NG CONTR OLS Operator Station Controls (D110, D1 20, D130 ) MX 4648 4 A G L C H B M K I J D E F AB r a k e P e d a l B P a rk Bra ke Lo c k Le v e r C Th rot tle/C hoke Lever D S er vice Re mind er/ Hour Me ter EK e y S w i t c h F Cru ise C ont rol Le v er ( D12 0 and D 130) G Att achm ent Eng ag ement Lever H Re v [...]

  • Page 14

    Operating Controls - 13 OPERATI NG CONTR OLS Operator Station Controls (D140, D1 50, D160 , D170) MX 4648 5 A H E L B M K D F G I C J AB r a k e P e d a l B Park Brake Lock Lever C Thr ot tle/ Ch ok e Le v er D Ser vi ce R emi nder /Hou r M eter EK e y S w i t c h F Cruise Control Le ver G Re v er se I mpl emen t Op tion (RIO ) Sw itch H At tach me[...]

  • Page 15

    Operating - 14 OPER ATIN G Oper ating Daily Opera t ing Checkl ist ❏ T est sa f ety sys tems . ❏ Ch eck ti re pr essu re. ❏ C hec k fuel le v el . (See SER VI CE MISCE LLA NE OUS sect ion, Usin g Pr oper Fue l an d St abil iz er ) ❏ Che c k engi n e oil l e ve l. ❏ Re move gras s a nd de bris fr om e ngin e co mpar tm ent a nd muf fler ar[...]

  • Page 16

    Operating - 15 OPER ATIN G M1 7687 a Pi ctu re N ote: 10 7 cm (4 2 in.) mow er de ck sho wn 4. Plac e thr ee shor t 5 1 mm (2 in.) blo cks o f wood un der th e ed ges (A) of th e mower de ck. 5. Lower mower d eck t o t he 65 mm (2.5 in.) cut ting heig ht po siti on. 6. Check that the mower deck is level and light ly to uch ing e ach of t he thr ee [...]

  • Page 17

    Operating - 16 OPER ATIN G MX 1656 1 c. A djus t mo wer dec k le vel , if neces sary , by tu rnin g rea r nu ts (E ) cloc k wise to r aise the si de of th e mow er deck , o r cou nter clo c kwi se to l owe r t he m owe r d eck . 6. Mea s ure m ower level (front-to-rea r). MX 4896 a a. T ur n ri ght bl ade ( F) s o blad e tip poi nts s tra ight f or[...]

  • Page 18

    Operating - 17 OPER ATIN G T esti ng Safety Systems The saf e ty syst ems i nsta lled on y our machi ne sho ul d be ch eck e d bef or e eac h mac hine use . B e sur e you hav e r ead th e mach ine op era t or ma nual and are co mp lete ly fa mili ar w ith t h e oper at ion of the mach ine bef ore pe rf o rmi ng t hes e sa f e ty s yste m ch ecks. U[...]

  • Page 19

    Operating - 18 OPER ATIN G 3. En gage at tachme nt eng agemen t s wi tch or l e ver to star t atta chmen t. 4. L oo k behi nd t he v e hicl e to be sur e th ere a re no b ystan der s. 5. B egi n re v er se t ra v el b y depr essi ng r e v ers e f oo t peda l f or a utom atic tran smi ssio n or movin g gear shift lever to R (rever se) po sitio n for[...]

  • Page 20

    Operating - 19 OPER ATIN G MX 4647 8 • I f engi ne is col d: Mo v e thr ott le/ chok e l e ve r (A ) up t o the cho ke po siti on . • If en gine is war m: M ov e th rottl e/choke lev er ( A) to th e ha lf-sp eed posi ti on. 7. T u rn key to star t positio n fo r no mor e tha n five se conds. 8. R ele as e ke y to ru n posi t ion whe n e ngin e [...]

  • Page 21

    Operating - 20 OPER ATIN G 4. Mov e shift le ver (B) t o R (re verse) position (D). 5. R ele as e bra ke/ cl utc h peda l sl ow ly . Emerge ncy Sto pping Pu sh dow n b rake/c lut ch p edal . Using T ravel Controls o n Automatic T ransmis si on T r avel For ward MX 4648 4 • P ush dow n t he for w a rd tr av el peda l (A ). T r avel in R everse NOT[...]

  • Page 22

    Operating - 21 OPER ATIN G 2. L o wer mo w er de c k to de sire d cut tin g he ight posi tion . NO T E: Thro ttle lever sho uld be a t ful l thrott le positio n before engag ing mow er to av oid s tallin g eng ine. 3. Pu sh thr ottle l e ver up to th e full t hrottl e posi tion. 4. Enga ge m ow e r . • O n mode ls wi t h ele ctri c att achme nt e[...]

  • Page 23

    Operating - 22 OPER ATIN G MX 3839 7 2. Attac h qu ick- coup ler to gar den hos e. 3. A tta ch gar den hos e wi th qui ck -c oupl er t o wa sh port ( A) on the mowe r de ck. 4. T u rn o n w a ter . 5. Star t engi ne. 6. R un at full th rottle. 7. Enga ge m ower bl ades. 8. Flus h wate r un der d eck for app ro x ima tely one minu te. 9. D ise ngage[...]

  • Page 24

    Operating - 23 OPER ATIN G 1. P ar k trai ler on a level s urface. 2. R ais e mo we r dec k, i f i ns tall ed, bef o re driv in g ma chin e onto tr ai ler . 3. Dri ve mach ine ont o he avy-d uty t r a iler. Positi on m ach ine o n trai ler so hood or eng ine c over w ill n ot rais e in win d whi le bein g tran spor t ed. 4. Lower mower deck c omp l[...]

  • Page 25

    Operating - 24 OPER ATIN G Using Accessor i es MX 4647 9 Using the Power Port (If Eq uipped) An e lect ric po w er po r t (A) ca n be us ed f or acce ssori es. See yo ur aut hor ized de aler. Using CargO Mount System ™ Th e fron t a nd re ar Carg O Mou nt Syst em™ bracke ts (B ) ca n be use d for easy at tac hmen t of sele cted op tion al eq ui[...]

  • Page 26

    Ser v ice Int e rvals - 25 SERVI CE INTE RV ALS cl ippi ngs, bu t cut q ualit y may decl in e. Servi ce Interv als Serv icing Y our Machi ne Pl ease u se t he f o llo wi ng ti meta b les t o per fo rm rou tin e ma inte nanc e on your mac hin e. Intervals After Firs t 8 H ours • Cha nge en gine oil. • On 10 7 cm (42 in. ) dec k: Chec k an d adj [...]

  • Page 27

    Ser vice Engin e - 26 SERVICE ENGINE Lubri cati ng Pivot Poin ts 107 cm (42 i n.) Mowe r Deck : MX 2589 9 A - Bla de B rake Pivots B - Deck Id ler Pivot C - Spindl e Grease Fitt ing (2) • Lu br icat e the blade brake pivots (A) and deck idler pi vot (B ) wit h a gene ral all-p ur pos e sp ra y lub rica nt. • Lu br icat e the two spin dle greas [...]

  • Page 28

    Ser vice Engin e - 27 SERVICE ENGINE MX 1656 6 Pictu re N ote: T win cylin de r engin e shown. 4. Remove dips ti ck (A) . Wip e w ith c lean clot h. 5. I ns tal l an d tig hte n di psti c k. 6. Remove di psti ck. 7. C hec k o il le v el on dip st ic k. O il mu st be be t ween A DD an d FUL L marks . 8. If oi l level is low, add oil to br ing oil l [...]

  • Page 29

    Ser vice Engin e - 28 SERVICE ENGINE MX 1656 7 Pictu re N ote: T win cylin de r engin e shown. 3. C lea n ai r in tak e sc ree n (A), cool in g fi ns and e xternal surf a ces wit h ra g, br ush , vacu um o r com pres sed air . 4. Lower hoo d. Checking and Cleaning Air Cleaner Elemen ts ( D100 and D1 10) 1. Park m ac hine s a fely . (Se e Parking Sa[...]

  • Page 30

    Ser vice Engin e - 29 SERVICE ENGINE MX 1656 7 5. Loos en fou r kno bs ( A) an d r emove cover . M960 94 6. Do no t dr op a nythi ng in to t he c arbure tor air in ta ke (B) . If a nyt hing f all s int o th e car b u retor ai r inta ke it must be remove d. 7. Li ft ou t filter car trid ge (C) and i nspec t it for d amage. 8. In spect t he foam p re[...]

  • Page 31

    Ser vice Engin e - 30 SERVICE ENGINE c. Ri nse precl eane r th orou ghly . Sq ueeze out e x cess wate r in a dr y c loth unti l pr ecle an er is comp l etel y dry . 7. Insp ect t he p aper fil ter el emen t ( E). I f the pape r fi lter e lem ent i s dam aged or dir ty , repl ace with new fi lter. 8. Cl ean a ir clea ner base v er y ca refu lly , p [...]

  • Page 32

    Ser vice Engin e - 31 SERVICE ENGINE MX 3958 9 2. Insp ect f ilter (A ) for d ir t and dam age, wash or r epl ace if req uir ed. a.R emov e cov er (B) an d rem o v e emis si on fi lter (A ) fro m und er rea r of fe nd erd eck . b . Wash fo a m filt er in a solu tion of war m wate r and liqu id dete rgent . Do not u se o il. c. Ri nse filter th orou[...]

  • Page 33

    Ser vice T ransmiss i on - 32 S ERVI CE T RA NSM IS SION MX13 768b 6. Slide hos e cl amps (A) aw ay from fuel fil ter ( B) us ing a pli ers. 7. Di sconn ec t h ose s f rom fil ter , a nd r aise f u el l ine s vert ical ly to a v oi d f uel dr ai nage . 8. C onnec t hose s to ne w filte r mak ing su re th e filte r ar row is pointed in the dir ecti [...]

  • Page 34

    Ser vice Mo wer - 33 SE RVI CE MOWER a.R emov e spring lo cki ng p i n (B), pul l a nd hol d m ower e ngage ment driv e cabl e out, l ift up a nd re mov e from bra ck et (C). b. Remo v e cabl e sp ring (D) from idl er sh eave bracket ( E). MX 1656 8 5. R emo v e spri ng lo c king pins a nd w as hers (F) and di sc onne ct r ear dr aft ar m (G ) an d[...]

  • Page 35

    Ser vice Mo wer - 34 SE RVI CE MOWER MX 2590 5 Pi ctu re Note : 122 cm (48 in .) mowe r deck use d for ph oto pu rpos es. 8. Put m ower dr ive be lt on eng ine d rive sheave (G ). • O n 122 cm (48 i n.) an d 137 cm (54 i n.) m o wer d ec ks : Put a 1 5 mm clos ed wr ench or a soc k et on t h e idle r she av e nut ( H) an d rot ate clo ckw ise, m [...]

  • Page 36

    Ser vice Mo wer - 35 SE RVI CE MOWER 7. Ti ghten sheaves to 47 N• m (35 lb-ft). 8. I ns tal l be lt sh ie lds . 9. Inst all mower de ck. 10. Adj ust mo we r bel t te ns ion an d sp indl e br ak es , if n ec essary . Replacing M ower Drive Belt (122 cm (48 in.) an d 137 cm (54 i n .) M ower De c ks) 1. P a rk mach ine sa f el y . (S ee P ark ing S[...]

  • Page 37

    Ser vice Mo wer - 36 SE RVI CE MOWER MX 2590 9 4. Mea sure dist ance fro m s pind le bra ke bracke t (B) to nut ( C) on en d of bra ke rod. • B rac k et t o nu t dist a nce sh ould be: 2 - 3 mm (0. 08 - 0 .12 in). 5. I f adj us tmen t is r eq uir ed, t urn nu t (C) on en d of br ak e r od in corr ect di recti on to set brake at p rop er di stan c[...]

  • Page 38

    Ser v ice Electrical - 37 SER VIC E ELECT RICAL MIF • Keep or igina l bev el ( A) wh en gr indi ng. • Bla de sho uld have 0.4 0 mm (1/6 4 in. ) cut tin g edge (B) or les s. • B alan ce bl ades b efore inst allin g. Balan cing Blades 1. Clean blade. M615 24 2. P ut b l ade on nail in a vis e. T urn b la de to h oriz o ntal po siti on. 3. Check[...]

  • Page 39

    Ser v ice Electrical - 38 SER VIC E ELECT RICAL 3. Apply sp r ay lu br ican t to t er min al to hel p prevent corr osi on. 4. Slide re d cove r over posi tive b att ery ter min al. Cle aning Batter y and T er minals 1. Park m ac hine s a fely . (Se e Parking Saf ely in the SAFETY s e c t i o n .) 2. Disc onne ct an d rem ove ba tte ry . 3. W ash ba[...]

  • Page 40

    Ser vice Miscellaneous - 39 S ERVI CE MISCE LLA NEO US MX 4648 0 3. Pull defecti ve f use ( A) o ut of socke t. 4. C heck m etal c l ip in fuse w indow and di scar d fuse if cl ip is b roken. 5. Pu sh new 20 amp fu se into socket. 6. Lower hoo d. Servi ce Miscella neo us Using Proper Fuel and Stabilizer Us e reg ul ar g rad e unl ea ded fu el with [...]

  • Page 41

    Ser vice Miscellaneous - 40 S ERVI CE MISCE LLA NEO US 1. Park m ac hine s a fely . (Se e Parking Saf ely in the SAFETY s e c t i o n .) 2. L et engi ne c oo l. MX 4648 9 3. Open hood . 4. D isco nnec t wi ring h arnes s (A) . 5. Appl y pres sure to “Joh n” on left s ide o f ho od and slo wly lo w er h ood. L eft si de p ivot s houl d rele ase [...]

  • Page 42

    Ser vice Miscellaneous - 41 S ERVI CE MISCE LLA NEO US MX 4076 2 2. S af e ly li ft an d su pport mach in e. Plac e sa fe l i fti ng de v ice un de r end of fro nt hang er bracke t at loca tio n (A), an d p lace jack s tand s or o ther st able supp o rts und er f rame on ea ch s ide at lo cati on ( B). Block whee ls rem ain ing o n the gro und to p[...]

  • Page 43

    T roubleshooting - 42 T ROUB LESHOOTING MX 4076 1 2. S af e ly li ft an d supp ort mach in e. P lac e sa fe li fti ng de v ice un de r tr ans mis sion cent ere d unde r mach ine at loc atio n (A). Plac e jac k st ands or ot her s table s upp or ts on e ach si de (B) wher e mo unti ng bo lts f or fram e com e t hroug h. B lock whee ls re main in g o[...]

  • Page 44

    T roubleshooting - 43 T ROUB LESHOOTING Electri cal T r acto r Mow er Engi ne Runs Unev enly Coo ling fi ns pl ugg ed. Loos e el ec tric al con ne ctio ns . Ch oke o r th rott le c able s ticki ng. Fuel li ne or fuel fil te r pl ugge d. St ale o r dir ty f uel . I mprop er fu el. Air clea ne r ele ment plug ged . Engi ne Mis se s Unde r Lo ad Fault[...]

  • Page 45

    Storage - 44 STORAGE St orag e St oring Sa fety Prep aring Machi n e f or S torage 1. R epai r an y wo rn or d amage d pa r t s. Repl ac e parts i f nec es sary . Tigh ten loos e ha rdw ar e. 2. R epai r scr atc he d or ch ippe d met al s urf ac es t o pr ev e nt ru st. 3. R emov e gr ass an d de bris f rom mach ine . 4. Clea n un der the deck and [...]

  • Page 46

    Specifications - 45 SPEC IF ICAT IONS c arb ure tor on gas eng ine or fu el in je ctor s on di es el eng ine . Engine : Eng ine sto ra ge pr ocedu re sh ou ld be use d whe n ve hicl e is not t o be use d for lo nger than 60 d ays. 1. Chang e en gine oil and f ilter whi le en gine is w arm . 2. Ser vice air filt er if ne cess ar y . 3. C lea n de br[...]

  • Page 47

    Specifications - 46 SPEC IF ICAT IONS Cyl inders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sing le Oil F ilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y es Air F ilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 48

    Specifications - 47 SPEC IF ICAT IONS Weight : D130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 3 kg ( 4 7 0 lb) Weight : D140 , D150, D 160 . . . . . . . . . . . . . . . . . . . . . . . 238 kg (525 lb) Weight : D170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 k g (57 9 lb) Tires Models D100, [...]

  • Page 49

    W arranty - 48 W ARRA NTY Wa r r a n t y Product W arran ty Pr oduc t w arr ant y is pr ov ide d as pa r t of Joh n De ere’ s su pport pro gr am f o r c usto mers who o pe rate and main tain th eir equi pm ent a s de scrib ed in this manu al. En gine relat ed wa rrant ies s tat ed in this manua l re f er onl y to emiss ions - rel ated par t s an [...]

  • Page 50

    W arranty - 49 W ARRA NTY • Exha ust ma nifol d. • Cata lyst mu ffl er . Mis cell aneo us It ems Us ed in Above S yste ms • V acu um, an d t empe rat ure sen sit ive v alv es and sw itc hes . • El ectr oni c co nt rol s. • Hos es, bel ts, co nnec tors an d asse mblie s. Tire W a rranty J ohn Dee re w ar ran ty ap pl ies f or tir es a v ai[...]

  • Page 51

    In dex - 5 0 INDEX Inde x A Ac cess or ies, Us ing ........ ....... ........ ........ ....... ........ ........ ....... ........ ........ ... 26 Ai r C lean er E leme nts ( 20h p Br i ggs a nd St rat ton ), Che cking an d Cle ani ng 30 Ai r C lea ner El eme nts (L A125 ), Ch eck ing and Cl ea ning ..... ........ ........ ... 31 Ai r Cl eane r El em[...]

  • Page 52

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