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Johnson Controls YCJ(D manual

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Table of contents for the manual

  • Page 1

    Johnson Controls Unitary Produ cts 872678-UIM-C-0213 R-410A OUTDOOR SPLIT -SYSTEM AIR CONDITIONING MODELS: 13 & 14.5 SEER - TCG(D,F)/GCGD/TCJ(D,F)/YCJ(D,F) SERIES 1.5 TO 6.3 TONS – 1 & 3 PHASE INSTALLATION MANUAL ® LIST OF SECTIONS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFET[...]

  • Page 2

    872678-UIM-C-0213 2 Johnson Controls Unitary Products LIMIT A TIONS The unit should be installed in accordance with all National, S tate and Local Safety Codes and the limitations listed below: 1. Limitations for the indoor unit, coil, and appropriate accessories must also be observed. 2. The outdoor unit must not be installed with any duct work in[...]

  • Page 3

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 3 GROUND IN ST ALLA TION The unit should be installed on a soli d base that is 2” (5.1 cm) above grade and will not shift or settle, causing strain on the refrigerant lines and possible leaks. Maintain the clearances shown in Figure 1 and install the unit in a level position. The base pad shoul[...]

  • Page 4

    872678-UIM-C-0213 4 Johnson Controls Unitary Products PRECA U TI ON S DUR ING BRAZING OF LINES All outdoor unit and evaporator co il connections are copper-to-coppe r and should be brazed with a phosphor ous-copper alloy material such as Silfos-5 or equivalent. DO NOT use soft solder . The out door units have reusable service valves on bot h the li[...]

  • Page 5

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 5 SECTION IV : ORIFICE INST ALLA TION Install Schrader V alve Core and Orifice as follows: 1. Slide indoor coil out of cabinet far enough to gain access to equal- izer fitting on the suction line. 2. After holding charge is complete ly discharged remove black plas- tic cap on equalizer fitting. 3[...]

  • Page 6

    872678-UIM-C-0213 6 Johnson Controls Unitary Products SECTION VII: SY STEM CHAR GE The factory charge in the outdoor unit includes eno ugh charge for the unit, a 15 ft. (4.6 m) line set, and the smallest indoor coil match-up. Some indoor coil matches may r equire additional charge. See tabular data sheet provided in unit literature packet for charg[...]

  • Page 7

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 7 SECTION VIII: ELECTRICAL CONNECTIONS GENERAL INFORMA TION & GROUNDING Check the electrical supply to be sure that it meets the values specified on the unit nameplate and wiring lab el. Power wiring, control (low voltage) wiring, disconnect switch es and over current protection must be suppl[...]

  • Page 8

    872678-UIM-C-0213 8 Johnson Controls Unitary Products FIELD CONNECTIONS CONTR OL WIRING 1. Route low voltage wiring into bottom of control box as shown in Figure 6. Make low voltage wiri ng connections inside the low volt- age box per Figures 7 - 1 1. 2. The complete connection diag ram and schematic wiring label is located on the inside surface of[...]

  • Page 9

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 9 For additional connection diagrams for a ll UP G equipment refer to “Low V olt age System Wiring” document available online at www . upgnet.com in the Product Catalog Section. FIGURE 10: Thermostat Chart - Single S tage AC with PSC Air Handler AC 1A Single Stage Air Conditioner – PSC Air [...]

  • Page 10

    872678-UIM-C-0213 10 Johnson Controls Unitary Products FIGURE 1 1: Thermostat Chart - Single S t age AC with PSC Air Handler AC 1B Single Stage Air Conditioner – PSC Air Handler C 24 – Volt Comm on Y Compressor Contactor SINGLE STAGE AIR CONDIT IONER MA SHP AHP ID MODELS SINGLE STAGE AIR CONDITI ONER Other Part Nu mbers: SAP = Legacy 265902 = 0[...]

  • Page 11

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 11 FIGURE 12: Thermostat Chart - Single S tage AC with PSC Furnace AC 5D Single Stage Air Conditioner – Single Stage PSC Furnace HM1 Humidistat Y Full Stage Compressor G Fan *PP11C70224 THERMOSTAT RH 24 – Volt Hot (Heat XFMR) RC 24 – Volt Hot (Cool XFMR) W Full Stage Heat Clipping Jump er W[...]

  • Page 12

    872678-UIM-C-0213 12 Johnson Controls Unitary Products FIGURE 13: Thermostat Chart - Single S tage AC with PSC Furnace AC 5E Single Stage Air Conditioner – Single Stage PSC Furnace C 24 – Volt Comm on Y Compressor Contactor SINGLE STAGE AIR CONDIT IONER SINGLE STAGE AIR CONDITI ONER Y Full Stage Compressor G Fan *BP11C50124 *BN11C01124 *DP11C40[...]

  • Page 13

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 13 SECTION IX: INSTRUCTING THE O WNER Assist owner with processing warr anty cards and/or online registration. Review Owners Guide and provide a copy to the owner and guidance on proper operation and maintenance. Instr uct the owner or the opera- tor how to start, stop and adjust temperature sett[...]

  • Page 14

    872678-UIM-C-0213 14 Johnson Controls Unitary Products SECTION X: WIRING DIAGRAM FIGURE 14: Wiring Diagram - Single Phase[...]

  • Page 15

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 15 FIGURE 15: Wiring Diagram - Three Phase 2.5-5 T ons *412217*[...]

  • Page 16

    872678-UIM-C-0213 16 Johnson Controls Unitary Products FIGURE 16: Wiring Diagram - Three Phase 6.3 T on 1 2 3 S R GND. C T1 T3 T2 BLK RED RED BRN / WHT BRN CCH COOLING COMMON 24 VAC RED RED 63 5 42 1 YEL BLUE BLK BLK PLUG BLK BRN FAN MOTOR COMPRESSOR MOTOR BLU 208/230 VAC 60 Hz 3Ph 460 VAC 60 Hz 3Ph USE COPPER CONDUCTOR ONLY CC GND. LUG GND. RED FA[...]

  • Page 17

    872678-UIM-C-0213 Johnson Controls Unitary Produ cts 17 SECTION XI: ST ART UP SHEET Air Conditioning and Heating Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Name Address City State or Province Zip or Postal Code Indoor Unit Model # Indoor Unit Serial # Indoor Coil Model # Indoor Coil Serial # Upflow Downfl[...]

  • Page 18

    Subject to change without not ice. Published in U.S.A. 872678-UIM-C-0213 Copyright © 2013 by Johnson Controls, Inc. All rights reserved. Supersedes: 872678-UIM-B-0712 Y ork Interna tional Corp. 5005 Y ork Driv e Norman, OK 73069 Supply static after indoor coil (in w.c.") Return Static (in w.c.") before filter Total External Static Pressu[...]